A continuous feedable dimethyl carbonate production apparatus
By designing a continuous-feed dimethyl carbonate production unit, and employing components such as feed pipes, conveyor belts, and distillation devices, the problem of low feeding efficiency was solved, enabling continuous conveying and efficient purification of raw materials, thereby improving product quality and corporate profits.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO SHENGYU WEIYE TECH CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-06-02
AI Technical Summary
The existing dimethyl carbonate production facilities have low feeding efficiency, resulting in insufficient raw material processing time, which affects product quality and corporate economic benefits.
Design a continuous feed dimethyl carbonate production device, employing a feed pipe, conveyor belt, heavy component separation device, distillation device, and distillation system to achieve continuous conveying and efficient purification of raw materials.
It improves feeding efficiency, ensures continuous conveying and efficient purification of raw materials in the device, enhances product quality, and reduces subsequent maintenance costs.
Smart Images
Figure CN224308347U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dimethyl carbonate production technology, specifically to a dimethyl carbonate production device capable of continuous feeding. Background Technology
[0002] Dimethyl carbonate is a green and environmentally friendly organic compound with the chemical formula C3H6O32. Its molecular structure contains active groups such as carbonyl, methyl, and methoxy groups, exhibiting both excellent reactivity and low toxicity. At room temperature, it is a colorless and transparent liquid with a density of 1.069 g / cm³, a melting point of 4℃, a boiling point of 90℃28, a slightly sweet taste, and is slightly soluble in water.
[0003] Current dimethyl carbonate production facilities still require manual feeding, which results in low feeding efficiency. Furthermore, the slow feeding speed leads to insufficient processing time for the raw materials, reduced quality, and decreased economic benefits for the enterprise. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides a dimethyl carbonate production apparatus capable of continuous feeding, thereby solving the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a dimethyl carbonate production device capable of continuous feeding, wherein a conveying pipe is fixedly installed on the bottom surface of the feed hopper, a gear is fixedly installed on the inner side of the conveying pipe, a conveyor belt is meshed with the outer side of the gear, a hopper is fixedly installed on the side of the conveyor belt, a discharge hopper is fixedly installed on the bottom surface of the conveying pipe, a heavy component separation device is fixedly installed on the bottom surface of the discharge hopper, a connecting pipe is fixedly installed on the right side of the heavy component separation device, a distillation device is fixedly installed on the section of the connecting pipe away from the heavy component separation device, a distillation tube is fixedly installed on the top surface of the distillation device, a distillation connecting pipe is fixedly installed at the top end of the distillation tube, a first distillation flask is fixedly installed on the end of the distillation connecting pipe away from the distillation tube, a second distillation flask is fixedly installed on the right side of the first distillation flask, a recovery tank is fixedly installed on the right side of the second distillation flask, a booster pump is fixedly installed on the top surface of the recovery tank, and a recovery pipe is fixedly installed on the top surface of the booster pump.
[0008] Preferably, the top surface of the conveying pipe has a feed inlet, the bottom surface of the conveying pipe has a discharge outlet, and a fixing rod is fixedly installed on the inner side of the conveying pipe.
[0009] Preferably, the transmission track includes side blocks, and a connecting rod is fixedly installed between the two side blocks.
[0010] Preferably, the hoppers are arranged at fixed intervals, comprising a plurality of hoppers.
[0011] Preferably, the first distillation flask and the second distillation flask are connected by a distillation connecting tube.
[0012] Preferably, the heavy component separation device is connected to the interior of the distillation apparatus via a connecting pipe.
[0013] Compared with the prior art, this utility model provides a dimethyl carbonate production device that can continuously feed materials, which has the following beneficial effects:
[0014] 1. This continuously fed dimethyl carbonate production device first feeds the raw material into the conveying pipe through the feed hopper. In the conveying pipe, the raw material falls into the hopper. The hopper is driven by gears through a conveyor belt to transport the raw material. Compared with ordinary conveying devices, the conveyor belt is more adaptable to bending and lifting operations, has a longer service life, and allows for the replacement and maintenance of individual parts, resulting in lower maintenance costs. The hopper can transport not only solid raw materials but also liquid raw materials, making it suitable for a wider range of applications. When the hopper reaches the upper side of the discharge hopper, the side of the hopper contacts the fixed rod. The fixed rod obstructs the movement of the hopper, causing it to tilt and tip when it contacts the surface of the fixed rod, allowing the raw material to enter the heavy component separation device.
[0015] 2. This continuously fed dimethyl carbonate production unit, after the raw material is separated, will enter the distillation unit for distillation. The distilled raw material can enter the distillation flask for second distillation to achieve better distillation quality and distillation purpose, thereby purifying the raw material and improving product quality. After distillation, the purified raw material will enter the recovery tank for unified recovery, and then enter the recovery pipe through the booster pump. At this time, the processed raw material can be taken out. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the transmission track structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the material conveying pipe of this utility model.
[0019] In the diagram: 1. Feed hopper; 2. Conveying pipe; 201. Feed inlet; 202. Discharge outlet; 203. Fixed rod; 3. Conveying track; 301. Side block; 302. Connecting rod; 4. Gear; 5. Hopper; 6. Discharge hopper; 7. Heavy component separation device; 8. Connecting pipe; 9. Distillation device; 10. Distillation pipe; 11. Distillation flask one; 12. Distillation flask two; 13. Distillation connecting pipe; 14. Recovery tank; 15. Booster pump; 16. Recovery pipe. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] like Figure 1-3 As shown, this utility model provides a technical solution: a dimethyl carbonate production device capable of continuous feeding. A conveying pipe 2 is fixedly installed on the bottom surface of the feed hopper 1. A gear 4 is fixedly installed on the inner side of the conveying pipe 2. A conveyor belt 3 is meshed with the outer side of the gear 4. A hopper 5 is fixedly installed on the side of the conveyor belt 3. A discharge hopper 6 is fixedly installed on the bottom surface of the conveying pipe 2. A heavy component separation device 7 is fixedly installed on the bottom surface of the discharge hopper 6. A connecting pipe 8 is fixedly installed on the right side of the heavy component separation device 7. The connecting pipe 8 is located away from... A distillation apparatus 9 is fixedly installed on one section of the heavy component separation device 7. A distillation tube 10 is fixedly installed on the top surface of the distillation apparatus 9. A distillation connecting tube 13 is fixedly installed at the top end of the distillation tube 10. A distillation flask 11 is fixedly installed at the end of the distillation connecting tube 13 away from the distillation tube 10. A distillation flask 2 12 is fixedly installed on the right side of the distillation flask 11. A recovery tank 14 is fixedly installed on the right side of the distillation flask 2 12. A booster pump 15 is fixedly installed on the top surface of the recovery tank 14. A recovery tube 16 is fixedly installed on the top surface of the booster pump 15.
[0022] Furthermore, the top surface of the conveying pipe 2 is provided with an inlet 201, the bottom surface of the conveying pipe 2 is provided with an outlet 202, and a fixing rod 203 is fixedly installed on the inner side of the conveying pipe 2.
[0023] Through the above technical solution, the fixing rod 203 can move the hopper 5, causing the hopper 5 to tilt and dump the raw materials inside the hopper 5.
[0024] Furthermore, the transmission track 3 includes side blocks 301, and a connecting rod 302 is fixedly installed between the two side blocks 301.
[0025] Through the above technical solution, the transmission track 3 is more adaptable to bending and lifting operations than ordinary transmission devices, has a longer service life, and allows for the replacement and repair of individual components, resulting in lower maintenance costs in the later stages.
[0026] Furthermore, there are several hoppers 5 arranged at fixed intervals.
[0027] Through the above technical solutions, the hopper 5 can not only transport solid raw materials, but also liquid raw materials, thus having more and wider application scenarios.
[0028] Furthermore, distillation flask 11 and distillation flask 2 are connected by distillation connecting tube 13.
[0029] Through the above technical solution, the distilled raw material can enter distillation flask 212 for re-distillation, which can achieve better distillation quality and distillation purpose.
[0030] Furthermore, the heavy component separation device 7 is connected to the interior of the distillation device 9 via the connecting pipe 8.
[0031] Through the above technical solution, the separated raw materials can enter the distillation unit 9 for distillation to purify the raw materials.
[0032] Working principle: Raw materials are fed into the conveying pipe 2 through the feed hopper 1. In the conveying pipe 2, the raw materials fall into the hopper 5. The hopper 5 is driven by the gear 4 through the conveyor belt 3 to transport the raw materials. When the hopper 5 reaches the upper side of the discharge hopper 6, the side of the hopper 5 will contact the fixed rod 203. The fixed rod 203 will obstruct the movement of the hopper 5, causing the hopper 5 to tilt and pour when it contacts the surface of the fixed rod 203, so that the raw materials enter the heavy component separation device 7. After the raw materials are separated, they will enter the distillation device 9 for distillation to purify the raw materials and improve the product quality. After distillation, the purified raw materials will enter the recovery tank 14 for unified recovery, and then enter the recovery pipe 16 through the booster pump 15. At this time, the processed raw materials can be taken out.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dimethyl carbonate production apparatus capable of continuous feeding, comprising a feed hopper (1), characterized in that: A conveying pipe (2) is fixedly installed on the bottom surface of the feed hopper (1). A gear (4) is fixedly installed on the inner side of the conveying pipe (2). A conveyor belt (3) is meshed with the outer side of the gear (4). A hopper (5) is fixedly installed on the side of the conveyor belt (3). A discharge hopper (6) is fixedly installed on the bottom surface of the conveying pipe (2). A heavy component separation device (7) is fixedly installed on the bottom surface of the discharge hopper (6). A connecting pipe (8) is fixedly installed on the right side of the heavy component separation device (7). A precision fitting is fixedly installed on a section of the connecting pipe (8) away from the heavy component separation device (7). The distillation apparatus (9) has a distillation tube (10) fixedly installed on its top surface. A distillation connecting tube (13) is fixedly installed at the top end of the distillation tube (10). A distillation flask (11) is fixedly installed at the end of the distillation connecting tube (13) away from the distillation tube (10). A distillation flask (2) is fixedly installed on the right side of the distillation flask (11). A recovery tank (14) is fixedly installed on the right side of the distillation flask (2). A booster pump (15) is fixedly installed on the top surface of the recovery tank (14). A recovery tube (16) is fixedly installed on the top surface of the booster pump (15).
2. The dimethyl carbonate production apparatus with continuous feeding capability according to claim 1, characterized in that: The top surface of the conveying pipe (2) is provided with a feed inlet (201), the bottom surface of the conveying pipe (2) is provided with a discharge outlet (202), and a fixing rod (203) is fixedly installed on the inner side of the conveying pipe (2).
3. A dimethyl carbonate production apparatus capable of continuous feeding according to claim 1, characterized in that: The transmission track (3) includes side blocks (301), and a connecting rod (302) is fixedly installed between the two side blocks (301).
4. A dimethyl carbonate production apparatus capable of continuous feeding according to claim 1, characterized in that: The hopper (5) has several hoppers (5) arranged at fixed intervals.
5. A dimethyl carbonate production apparatus capable of continuous feeding according to claim 1, characterized in that: The first distillation flask (11) and the second distillation flask (12) are connected by a distillation connecting pipe (13).
6. A dimethyl carbonate production apparatus capable of continuous feeding according to claim 1, characterized in that: The heavy component separation device (7) is connected to the interior of the distillation device (9) via a connecting pipe (8).