A toilet cleaning detection line

Abstract

This utility model discloses a toilet cleaning and testing line, including a conveyor line for transporting toilets. Assisted swing arm cranes are installed at both ends of the conveyor line to assist manual operation in loading and unloading toilets. Along the conveying direction, the conveyor line is sequentially arranged a cleaning zone 1, an assembly zone, an airtightness testing zone, and an inlet / outlet testing zone. The cleaning zone 1 is equipped with a cleaning mechanism and a water suction mechanism along the conveying direction. The assembly zone is for manual assembly of the inlet / outlet pipe components of the toilet. The airtightness testing zone and the inlet / outlet testing zone are equipped with inlet / outlet testing mechanisms. This utility model achieves automated cleaning and drying, airtightness testing, and inlet / outlet function testing of toilets. It also allows for easier, more convenient, and more orderly installation of the inlet / outlet pipe components onto the toilet, reducing manual labor intensity and making the loading, unloading, and stacking of toilets easier and faster, while significantly improving the efficiency of toilet cleaning and testing.

Description

Technical Field

[0001] This utility model relates to the field of toilet processing technology, specifically to a toilet cleaning and testing line. Background Technology

[0002] Ceramic toilets are often left outdoors for extended periods during manufacturing, resulting in a significant amount of surface dust. Early cleaning and testing methods involved manually removing the toilets, cleaning them with a spray gun, manually installing the inlet and outlet pipe components onto the toilet on the floor, transporting the toilets to an airtightness testing machine for testing, followed by inlet and outlet function testing, and finally manually stacking them. The entire process required a large amount of manual labor for transportation, the assembly process on the floor was messy, and the manual labor involved in loading and unloading the toilets was strenuous, resulting in low cleaning and testing efficiency. Utility Model Content

[0003] The present invention aims to provide a toilet cleaning detection line to solve the above-mentioned technical problems.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows: a toilet cleaning and testing line, comprising a conveyor line for conveying toilets, with assisted swivel cranes at both ends of the conveyor line to assist manual operation in loading and unloading toilets, and a cleaning zone, an assembly zone, an airtightness testing zone, and an inlet / outlet testing zone arranged sequentially along the conveying direction on the conveyor line, with a cleaning mechanism and a water suction mechanism arranged along the conveying direction on the cleaning zone, the assembly zone for manual assembly of the inlet / outlet pipe components of the toilet, the airtightness testing zone being equipped with an airtightness testing mechanism, and the inlet / outlet testing zone being equipped with an inlet / outlet testing mechanism.

[0005] Preferably, the conveyor line includes a powered roller conveyor line and a flow strip conveyor line. The powered roller conveyor line is located in the clean area, the airtightness testing area, and the water inlet and outlet testing area, while the flow strip conveyor line is located in the assembly area.

[0006] Preferably, the fluid strip conveyor line includes multiple fluid strips arranged closely side by side.

[0007] Preferably, the cleaning mechanism includes a protective housing, a flushing pump chamber, a flushing nozzle, an air knife, and a water collection tank. The flushing nozzle is connected to the flushing pump chamber. The flushing nozzle and the air knife are installed inside the protective housing, and the air knife is located at the end of the protective housing. The air knife is used to blow and dry the surface of the toilet. The water collection tank is located below the protective housing.

[0008] Preferably, the flushing nozzles or air knives are installed on the left and right sides and the top side inside the protective housing.

[0009] Preferably, the suction mechanism includes a suction machine located on one side of the conveyor line for suctioning water from the inner pit of the toilet.

[0010] Preferably, a parts placement rack is provided at the assembly area and the inlet / outlet / drainage testing area. An assembly table assembly is provided on the parts placement rack. The assembly table assembly includes a fan, a display screen, and an assembly table with an adjustable tilt angle arranged in sequence.

[0011] Preferably, the airtightness testing mechanism includes a vertically extending cylinder and a toilet seat connected to the bottom of the cylinder. The toilet seat and the toilet are sealed together to perform airtightness testing.

[0012] Preferably, the water inlet and drainage testing mechanism includes a test pump room located on one side of the conveyor line and a drainage trough located below the conveyor line. The test pump room is used to test the water inlet and drainage function of the toilet, and the drainage trough is used to collect the wastewater discharged from the toilet.

[0013] This utility model has the following beneficial effects:

[0014] This utility model's toilet cleaning and testing line achieves automatic toilet transport through a power-driven conveyor line, connecting the processes of toilet cleaning, inlet and outlet pipe assembly, airtightness testing, and inlet and outlet function testing in a series. It automates toilet cleaning and drying, airtightness testing, and inlet and outlet function testing, allowing for easier, more convenient, and orderly installation of the inlet and outlet pipe assemblies onto the toilet. The entire process requires minimal manual transport, reducing labor intensity and making toilet loading, unloading, and stacking easier and faster, while significantly improving toilet cleaning and testing efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the appearance of an embodiment of the present invention.

[0016] Figure 2 This is a structural schematic diagram of an embodiment of the present invention at one angle.

[0017] Figure 3 This is a structural schematic diagram of an embodiment of the present invention from another angle.

[0018] Figure 4 This is a partial structural schematic diagram of the cleaning mechanism according to an embodiment of the present invention.

[0019] Attached diagram labels: 1 Cleaning area, 2 Assembly area, 3 Air tightness testing area, 4 Inlet / outlet testing area, 5 Conveyor line, 51 Powered roller conveyor line, 52 Flow strip conveyor line, 6 Powered jib crane, 7 Cleaning mechanism, 71 Protective cover, 72 Flushing pump room, 73 Flushing nozzle, 74 Air knife, 75 Water collection tank, 8 Suction mechanism, 9 Air tightness testing mechanism, 91 Cylinder, 92 Toilet seat, 10 Inlet / outlet testing mechanism, 101 Test pump room, 102 Drainage trough, 11 Parts storage rack, 12 Fan, 13 Display screen, 14 Assembly table, 15 Toilet. Detailed Implementation

[0020] To further illustrate the various embodiments, the present invention provides accompanying drawings. These drawings are part of the disclosure of the present invention and are mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these drawings, those skilled in the art should be able to understand other possible implementations and the advantages of the present invention. Components in the drawings are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] See Figure 1-4As shown in the figure, as an embodiment of the present invention, a toilet cleaning and testing line is provided, including a conveyor line 5 for conveying a ceramic toilet 15 and assisted swing arm cranes 6 respectively arranged at the front and rear ends of the conveyor line 5. The assisted swing arm cranes 6 are used to assist manual operation in loading and unloading the toilet 15, making it easier and less labor-intensive. The conveyor line 5 is arranged in sequence along the conveying direction with a cleaning area 1, an assembly area 2, an airtightness testing area 3, and an inlet / outlet water testing area 4. The cleaning area 1 is arranged along the conveying direction with a cleaning mechanism 7 and a water suction mechanism 8. The cleaning mechanism 7 includes a protective cover 71, a flushing pump chamber 72, a flushing nozzle 73, and an air knife 74. The flushing nozzle 73 is connected to the flushing pump chamber 72 to provide high-pressure water. The flushing nozzle 73 and the air knife 74 are installed inside the protective cover 71, and the air knife 74 is located at the end of the protective cover 71. The air knife 74 is used to clean the surface of the toilet 15. The toilet 15 is dried by air blowing. The water collection tank 75 is located below the protective shell 71. The water suction mechanism 8 includes a water suction machine located on one side of the conveyor line 5, which is used to suction water from the inner pit of the toilet 15. The assembly area 2 is used for manual assembly of the inlet and outlet pipe components of the toilet 15. The air tightness test area 3 is equipped with an air tightness test mechanism 9, which includes an up-and-down telescopic cylinder 91 and a toilet seat 92 connected to the bottom of the cylinder 91. The toilet seat 92 and the toilet 15 are sealed together to perform air tightness testing. The inlet and outlet test area 4 is equipped with an inlet and outlet test mechanism 10, which includes a test pump room 101 located on one side of the conveyor line 5 and a drain trough 102 located below the conveyor line 5. The test pump room 101 is used to test the inlet and outlet function of the toilet 15, and the drain trough 102 is used to collect the wastewater discharged by the toilet 15.

[0024] The working process of this utility model is as follows: The toilet 15 to be assembled is assisted in being lifted by the assisted gyratory crane 6 at the front end of the conveyor line 5. The toilet 15 is then manually placed onto the automatic conveyor line 5. The toilet 15 first enters the cleaning area 1, where it is cleaned by water sprayed from the flushing nozzles 73. The wastewater after the spraying and cleaning is collected and discharged from the water tank 75. Then, the surface of the toilet 15 is dried by air blowing through the air knife 74. Next, the inner pit of the toilet 15 is sucked up by the water suction machine, thus completing the cleaning process of the toilet 15. The toilet 15 is then transported to the assembly area 2, where it is manually operated for loading and unloading. The water pipe assembly is completed, and the toilet 15 is transported to the airtightness testing area 3. The cylinder 91 drives the toilet seat 92 to move down, so that the toilet seat 92 and the toilet 15 are sealed together to perform airtightness testing, thereby determining whether the toilet 15 will leak. Then the toilet 15 is transported to the inlet and outlet testing area 4. The test pump room 101 introduces water into the toilet 15 to test the inlet and outlet function. The wastewater discharged from the toilet 15 flows to the drain trough 102 for collection and discharge. Finally, the assembled and tested toilet 15 is assisted to be lifted by the assisted gyratory crane 6 at the rear end of the conveyor line 5, and the toilet 15 is manually removed to complete the unloading.

[0025] This utility model's toilet cleaning and testing line automatically transports the toilet 15 via a power-driven conveyor line 5, connecting the processes of cleaning the toilet 15, assembling the inlet and outlet pipe components, airtightness testing, and inlet and outlet function testing in a series. It also automates the cleaning and drying, airtightness testing, and inlet and outlet function testing of the toilet 15, allowing for easier, more convenient, and more orderly installation of the inlet and outlet pipe components onto the toilet 15. The entire process requires minimal manual transport, reducing labor intensity. The loading, unloading, and stacking of the toilet 15 are also easier and faster, significantly improving the cleaning and testing efficiency of the toilet 15.

[0026] In this embodiment, the conveyor line 5 includes a powered roller conveyor line 51 and a flow strip conveyor line 51. The powered roller conveyor line 51 is located in the cleaning area 1, the airtightness detection area 3, and the inlet and outlet detection area 4, thereby realizing the automatic conveying of the toilet 15. The flow strip conveyor line 51 is located in the assembly area 2, which facilitates manual control of the toilet 15 to pause or move, and thus facilitates manual assembly of the inlet and outlet pipe components of the toilet 15.

[0027] In this embodiment, the fluid strip conveyor line 51 includes multiple fluid strips arranged closely side by side to ensure the smooth conveying of the toilet 15.

[0028] In this embodiment, the flushing nozzle 73 or the air knife 74 is installed on the left and right sides and the top side inside the protective housing 71, so that the toilet 15 can be cleaned and dried from all directions.

[0029] In this embodiment, an accessory rack 11 is provided at the assembly area 2 and the inlet / outlet testing area 4. A display screen 13 assembly is provided on the accessory rack 11. The display screen 13 assembly includes a control module and a fan 12, a display screen 13 and an adjustable tilt angle display screen 13, which are electrically connected to the control module and arranged sequentially. The fan 12 can blow air to cool the human body. The display screen 13 displays assembly data information and is used to place the inlet / outlet pipe assembly.

[0030] Although the present invention has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that any changes in form and detail made to the present invention without departing from the spirit and scope of the present invention as defined in the appended claims fall within the protection scope of the present invention.

Claims

1. A toilet cleaning inspection line, characterized in that: It includes a conveyor line for transporting toilets, with assisted gyratory cranes at both ends to assist manual operation in loading and unloading toilets. The conveyor line is sequentially arranged with a cleaning area, an assembly area, an airtightness testing area, and an inlet / drainage testing area along the conveying direction. The cleaning area is equipped with a cleaning mechanism and a water suction mechanism along the conveying direction. The assembly area is used for manual assembly of the inlet / drainage pipe components of the toilet. The airtightness testing area is equipped with an airtightness testing mechanism, and the inlet / drainage testing area is equipped with an inlet / drainage testing mechanism.

2. The toilet cleaning detection line according to claim 1, characterized in that: The conveyor lines include powered roller conveyors and flow bar conveyors. The powered roller conveyors are located in the clean area, airtightness testing area, and water inlet / outlet testing area, while the flow bar conveyors are located in the assembly area.

3. The toilet cleaning detection line according to claim 2, characterized in that: A fluid strip conveyor line consists of multiple fluid strips arranged closely side by side.

4. The toilet cleaning detection line according to claim 1, characterized in that: The cleaning mechanism includes a protective housing, a flushing pump chamber, flushing nozzles, an air knife, and a water collection tank. The flushing nozzles are connected to the flushing pump chamber. The flushing nozzles and air knife are installed inside the protective housing, with the air knife located at the end of the protective housing. The air knife is used to blow and dry the surface of the toilet. The water collection tank is located below the protective housing.

5. The toilet cleaning detection line according to claim 4, characterized in that: The flushing nozzles or air knives are installed on the left, right, and top sides inside the protective housing.

6. The toilet cleaning detection line according to claim 1, characterized in that: The suction mechanism includes a suction machine located on one side of the conveyor line, used to suction water from the inner part of the toilet bowl.

7. The toilet cleaning detection line according to claim 1, characterized in that: The assembly area and the inlet / outlet / drainage testing area are equipped with accessory racks, which are equipped with assembly table components. The assembly table components include a fan, a display screen, and an assembly table with an adjustable tilt angle arranged in sequence.

8. The toilet cleaning detection line according to claim 1, characterized in that: The airtightness testing mechanism includes a vertically extending cylinder and a toilet seat connected to the bottom of the cylinder. The toilet seat and the toilet are sealed together to perform airtightness testing.

9. The toilet cleaning detection line according to claim 1, characterized in that: The water inlet and drainage testing mechanism includes a test pump room located on one side of the conveyor line and a drainage trough located below the conveyor line. The test pump room is used to test the water inlet and drainage function of the toilet, and the drainage trough is used to collect the wastewater discharged from the toilet.

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