Full-automatic light bar assembly loading mechanism

Abstract

This utility model discloses a fully automatic LED strip assembly feeding mechanism, comprising: a mounting plate and a side mounting plate disposed on one side of the mounting plate. The side mounting plate is provided with a first air shaft mounting seat, a second air shaft mounting seat, and a side support plate. The side mounting plate is provided with a motor, a first rotating shaft, a second rotating shaft, a first air shaft mounting shaft, a second air shaft mounting shaft, a driving synchronous pulley, a synchronous belt, and a driven synchronous pulley. The first rotating shaft is mounted on the side mounting plate via the first air shaft mounting seat, and the second rotating shaft is mounted on the side mounting plate via the second air shaft mounting seat. The bottom of the mounting plate is provided with an incoming material sensing fiber and an anti-overlapping fiber, the top of the mounting plate is provided with a long limiting block, the rear end of the mounting plate is provided with an incoming material rotating shaft, and the front end is provided with a rolling shaft. The front end of the rolling shaft is provided with a stripping blade, a support block, and a photoelectric sensor. This utility model improves the efficiency of LED strip assembly feeding and the convenience of LED strip assembly positioning, while reducing production costs.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to a fully automatic light strip assembly and feeding mechanism. Background Technology

[0002] Currently, there are many types of LED strip feeding panels, including panels with various feeding angles and LED strips of various sizes. The current method of feeding LED strip panels involves manually tearing each strip off the panel one by one and then installing it, which is time-consuming, labor-intensive, and prone to damaging the strips. Moreover, there is no precise position for the LED strips during feeding, making it difficult to position them correctly. Utility Model Content

[0003] The main purpose of this utility model is to propose a fully automatic LED strip assembly feeding mechanism, which aims to improve the efficiency of LED strip assembly feeding, reduce production costs, and improve positioning convenience.

[0004] To achieve the above objectives, this utility model provides a fully automatic LED strip assembly and feeding mechanism, comprising: a mounting plate and a side mounting plate vertically disposed on one side of the mounting plate; the side mounting plate is provided with a first air shaft mounting seat, a second air shaft mounting seat, and a side support plate; the side mounting plate is also provided with a motor, a first rotating shaft, a second rotating shaft, a first air shaft mounting shaft, a second air shaft mounting shaft, a driving synchronous pulley, a synchronous belt, and a driven synchronous pulley; the motor is mounted on the side mounting plate via a motor mount, the first rotating shaft is mounted on the side mounting plate via the first air shaft mounting seat, and the second rotating shaft is mounted on the side mounting plate via the second air shaft mounting seat;

[0005] The first rotating shaft and the second rotating shaft are used to install the tape. The driving synchronous pulley and the driven synchronous pulley are connected by the synchronous belt. The driven synchronous pulley is connected to the first air shaft mounting seat by a second key. The driving synchronous pulley is connected to the second air shaft mounting seat by a first key. The first air shaft mounting shaft is connected to the first rotating shaft. The second air shaft mounting shaft is connected to the second rotating shaft. The motor is used to drive the driving synchronous pulley to rotate.

[0006] The bottom of the mounting plate is equipped with an incoming material sensing fiber optic cable, and an anti-overlapping fiber optic cable is installed on the sheet metal via fiber optic cable mounting. The top two sides of the mounting plate are equipped with long limiting blocks for limiting the incoming material of the light strip assembly via first butterfly nuts. The rear end of the mounting plate is equipped with an incoming material rotating shaft, and the front end is equipped with a rolling shaft via a connecting shaft. The front end of the rolling shaft is equipped with a stripping blade, a support block, and a sensing photoelectric sensor.

[0007] The advanced technical solution of this utility model is that the front end of the mounting plate is provided with a sensor photoelectric mounting sheet metal for mounting the sensor photoelectric.

[0008] The advanced technical solution of this utility model is that an intermediate adjustment plate is provided at the front end of the mounting plate between the peeling blade and the rolling shaft, and short limit blocks are provided on both sides of the top of the intermediate adjustment plate through a second wing nut.

[0009] The advanced technical solution of this utility model is that the rear end of the mounting plate is provided with a material receiving mounting block and a material receiving rotating shaft, and the material receiving rotating shaft is mounted on the material receiving mounting block through a material receiving bearing.

[0010] The advanced technical solution of this utility model is that a support seat is provided at the front end of the mounting plate, the rolling shaft is provided on the support seat, the two ends of the rolling shaft are provided with adjusting rods, and the support seat is provided with adjusting bolts; a first bearing, a retaining ring, a copper sleeve and a steel column are provided inside the rolling shaft.

[0011] The improved technical solution of this utility model is that a short support block and a long support block are respectively provided on both sides of the bottom of the peeling blade.

[0012] The advanced technical solution of this utility model is that a magnetic powder brake mounting base is provided on the second air expansion shaft mounting base, and a magnetic powder brake is provided on the magnetic powder brake mounting base.

[0013] The improved technical solution of this utility model is that the magnetic powder brake is provided with a third key, a second bearing and a third bearing, and the magnetic powder brake is connected to the magnetic powder brake mounting base through an extension shaft.

[0014] The improved technical solution of this utility model is that a limiting nut and a limiting bolt are provided on the first air shaft mounting base, a fourth bearing and a one-way bearing are provided inside the first air shaft mounting base, the limiting nut and the limiting screw are used to cooperate to limit the position of the one-way bearing, and a one-way bearing key is provided on the one-way bearing.

[0015] The improved technical solution of this utility model is that a support plate is provided at the bottom of the mounting plate.

[0016] This utility model's fully automatic LED strip assembly feeding mechanism improves LED strip assembly feeding efficiency, reduces production costs, and enhances the ease of LED strip assembly positioning through the above-mentioned technical solution. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the fully automatic LED strip assembly and feeding mechanism of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of a preferred embodiment of the fully automatic LED strip assembly and feeding mechanism of this utility model from another angle;

[0020] Figure 3 This is a schematic diagram of the overall structure of a preferred embodiment of the fully automatic LED strip assembly and feeding mechanism of this utility model from another angle;

[0021] Figure 4 This is a left view of a preferred embodiment of the fully automatic LED strip assembly and feeding mechanism of this utility model;

[0022] Figure 5 yes Figure 4 A cross-sectional view along the AA direction;

[0023] Figure 6 yes Figure 5 Enlarged diagram of section A in the middle;

[0024] Figure 7 This is a right view of a preferred embodiment of the fully automatic LED strip assembly and feeding mechanism of this utility model;

[0025] Figure 8 yes Figure 7 A cross-sectional view along the AA direction;

[0026] Figure 9 yes Figure 8 Enlarged diagram of section A in the middle;

[0027] Figure 10 yes Figure 7 Cross-sectional view along the BB direction;

[0028] Figure 11 yes Figure 10 Enlarged diagram of section A in the middle;

[0029] Figure 12 This is a schematic diagram of the key structure of a one-way bearing.

[0030] Explanation of icon numbers:

[0031] 1. First rotating shaft; 2. Motor; 3. Sensor photoelectric mounting sheet metal; 4. Stripper; 5. Intermediate adjusting plate; 6. Second wing nut; 7. Connecting shaft; 8. Mounting plate; 9. First wing nut; 10. Long limit block; 11. Incoming material mounting block; 12. Incoming material rotating shaft; 13. Incoming material bearing; 14. Light strip assembly; 15. Adjusting rod; 16. Support seat; 17. Rolling shaft; 18. Side mounting plate; 19. Adjusting bolt; 20. Side support plate; 21. Short limit block; 22. Sensor photoelectric; 23. Short support block; 24. Support block; 25. Long support block; 26. Assembly tape simulation; 27. Tape; 28. First bearing; 29. ​​Snap ring; 30. Copper sleeve; 31. Steel ball. Active synchronizing pulley 32; Synchronizing belt 33; Driven synchronizing pulley 34; First air shaft mounting base 35; Magnetic powder brake mounting base 36; Second air shaft mounting base 37; Magnetic powder brake 38; Motor base 39; First key 40; Second key 41; Limit nut 42; Limit bolt 43; Second air shaft mounting shaft 44; Fourth bearing 45; One-way bearing 46; Third key 47; Second bearing 48; Heightening shaft 49; First air shaft mounting shaft 50; Third bearing 51; One-way bearing key 52; Incoming material sensing fiber optic cable 53; Support plate 54; Anti-overlapping fiber optic cable 55; Fiber optic cable mounting sheet metal 56; Second rotating shaft 57.

[0032] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Please refer to Figures 1 to 12 This utility model proposes a fully automatic light strip assembly feeding mechanism. A preferred embodiment of the fully automatic light strip assembly feeding mechanism of this utility model includes: a mounting plate 8 and a side mounting plate 18 vertically arranged on one side of the mounting plate 8. The side mounting plate 18 is provided with a first air shaft mounting seat 35, a second air shaft mounting seat 37 and a side support plate 5420.

[0035] The mounting plate 8, side mounting plate 18, and side support plate 5420 serve to install, support, and connect the components.

[0036] The side mounting plate 18 is also equipped with a motor 2, a first rotating shaft 1, a second rotating shaft 57, a first air shaft mounting shaft 50, a second air shaft mounting shaft 44, a driving synchronous pulley 32, a synchronous belt 33, and a driven synchronous pulley 34. The motor 2 is mounted on the side mounting plate 18 via a motor mount 39, the first rotating shaft 1 is mounted on the side mounting plate 18 via a first air shaft mounting seat 35, and the second rotating shaft 57 is mounted on the side mounting plate 18 via a second air shaft mounting seat 37.

[0037] The first rotating shaft 1 and the second rotating shaft 57 are used to install the tape 27. The driving synchronous pulley 32 and the driven synchronous pulley 34 are connected by the synchronous belt 33. The driven synchronous pulley 34 is connected to the first air shaft mounting seat 35 by the second key 41. The driving synchronous pulley 32 is connected to the second air shaft mounting seat 37 by the first key 40. The first air shaft mounting shaft 50 is connected to the first rotating shaft 1, and the second air shaft mounting shaft 44 is connected to the second rotating shaft 57. The motor 2 is mounted on the mounting plate 8 through the motor 2 mounting seat and is used to drive the driving synchronous pulley 32 to rotate.

[0038] In this embodiment, the active synchronous pulley 32 and the driven synchronous pulley 34 transmit the motion and power of the motor 2, so that the first rotating shaft 1 and the second rotating shaft 57 rotate smoothly and synchronously. The synchronous belt 33 connects the active synchronous pulley 32 and the driven synchronous pulley 34, transmits power and motion, and achieves precise positioning, buffering and eliminating vibration.

[0039] The first air shaft mounting base 35 and the second air shaft mounting base 37 serve to install, connect, and support the shaft. The first air shaft mounting shaft 50 receives the motion and force transmitted by the active synchronizing wheel 32, driving the first rotating shaft 1 to rotate smoothly and synchronously. The second air shaft mounting shaft 44 receives the motion and force transmitted by the active synchronizing wheel 32, driving the second rotating shaft 57 to rotate smoothly and synchronously.

[0040] The first key 40 transmits torque at the driving synchronizer pulley 32, and the second key 41 transmits torque at the driven synchronizer pulley 34.

[0041] The bottom of the mounting plate 8 is equipped with a material receiving fiber optic cable 53, and an anti-overlapping fiber optic cable 55 is installed through the fiber optic mounting sheet metal 56. The top two sides of the mounting plate 8 are equipped with long limit blocks 10 for limiting the material receiving of the light strip panel 14 through the first butterfly nut 9. The long limit blocks 10 limit the material receiving of the light strip panel 14, and the first butterfly nut 9 facilitates the adjustment of the long limit blocks 10.

[0042] This embodiment uses an incoming material sensing fiber optic cable 53 for incoming material sensing and an anti-stacking fiber optic cable for anti-stacking sensing. An anti-stacking fiber optic cable 55 is mounted on a fiber optic mounting sheet metal 56 for easy adjustment of its position.

[0043] The rear end of the mounting plate 8 is equipped with a material receiving shaft 12, and the front end is equipped with a rolling shaft 17 via a connecting shaft 7. The rolling shaft 17 is used to roll the material of the light strip panel 14 to prevent the material of the light strip panel 14 from lifting up and not being completely stuck by the tape 27.

[0044] The front end of the rolling mill 17 is equipped with a stripping blade 4 and a support block 24, and a sensor 22 is mounted on the sheet metal 3 via a sensor photoelectric mounting system. The stripping blade 4 is used to strip the light strips from the light strip panel 14. The sensor 22 is used to sense the position of the stripped light strip, and the support block 24 is used to provide a support platform for the stripped light strip.

[0045] In this embodiment, both the first rotating shaft 1 and the second rotating shaft 57 can be pneumatic or mechanical expansion shafts. The first rotating shaft 1 and the second rotating shaft 57 are used to clamp the tape 27, and the motor 2 provides driving force for the rotation of the first rotating shaft 1.

[0046] The working principle of this embodiment is as follows:

[0047] First, install the tape 27 on the first rotating shaft 1. Transport the incoming light strip panel 14 to the mounting plate 8. At the incoming material sensing fiber optic 53, the fiber optic senses the light strip panel 14, and the motor 2 drives the active synchronous wheel 32 to rotate, causing the synchronous belt 33 to drive the driven synchronous wheel 34 to rotate. The driven synchronous wheel 34 and the second air shaft mounting base 37 are connected via the second key 41, and the second air shaft mounting shaft 44 also rotates accordingly. The second air shaft mounting shaft 44 is fixedly connected to the first rotating shaft 1. The tape 27 is installed on the first rotating shaft 1, therefore the first rotating shaft 1 rotates with the tape 27.

[0048] The tape 27 rotates, causing the second rotating shaft 57 to rotate accordingly, thus retracting the tape 27 that was rotated out by the first rotating shaft 1. Figure 1 The illustrated patchwork tape simulates 26.

[0049] The long limiting blocks 10 on both sides limit the position of the light strip panel 14, and the position of the long limiting blocks 10 can be adjusted by the first butterfly nut 9. The rotation of the tape 27 drives the light strip panel 14 to move in direction B. The part of the light strip panel 14 that is not stuck to the tape 27 sticks to the tape 27 as it moves. At this time, the material receiving shaft 12 rotates to reduce friction. When the light strip panel 14 moves to the anti-overlapping fiber optic 55, the anti-overlapping fiber optic 55 senses whether the light strip panel 14 has overlapped. If overlapping occurs, an automatic alarm is triggered and the motor 2 stops rotating; if not, it operates normally. After the previous light strip panel 14 is completely removed from the material receiving sensing fiber optic 53, the next light strip panel 14 is automatically identified. When the light strip panel 14 moves to position C, the rolling shaft 17 rolls, so that the light strip panel 14 is evenly pressed on the tape 27.

[0050] When the LED strip panel 14 moves to position D, the stripper 4 peels off a portion of the LED strip from the panel 14, causing a portion of the strip to extend and rest on the support block. As it extends to the position set by the photoelectric sensor 22, the sensor detects the strip, and the motor 2 stops rotating. After all the stripped LED strips have been transported, the motor 2 rotates, driving the LED strip panel 14 to move and peel off the strips, and the cycle repeats.

[0051] Furthermore, in this embodiment, an intermediate adjustment plate 5 is provided at the front end of the mounting plate 8 between the peeling blade 4 and the rolling shaft 17. Short limit blocks 21 are provided on both sides of the top of the intermediate adjustment plate 5 through the second butterfly nut 6. The second butterfly nut 6 facilitates the adjustment of the short limit blocks 21.

[0052] The intermediate adjustment plate 5 creates a certain height difference between the mounting plate 8 and the stripper 4. The short limiting block 21 can be adjusted according to the size of the LED strip panel 14, providing support. The short limiting block 21 can limit the incoming LED strip panel 14, preventing misalignment when the stripper 4 peels off the LED strip panel 14.

[0053] The rear end of the mounting plate 8 is provided with a material receiving mounting block 11 and a material receiving shaft 12. The material receiving shaft 12 is mounted on the material receiving mounting block 11 via a material receiving bearing 13.

[0054] The material receiving mounting block 11 is used to install the material receiving shaft 12, which serves as a connection. The material receiving shaft 12 and the material receiving bearing 13 can reduce friction.

[0055] The front end of the mounting plate 8 is provided with a support base 16, and the rolling shaft 17 is provided on the support base 16. The two ends of the rolling shaft 17 are provided with adjusting rods 15, and the support base 16 is provided with adjusting bolts 19. The rolling shaft 17 is provided with a first bearing 28, a retaining ring 29, a copper sleeve 30 and a steel column.

[0056] The adjusting rod 15 facilitates the adjustment of the rolling shaft 17. The support base 16 connects to the rolling shaft 17 and provides support. The adjusting bolt 19 adjusts the position of the balls and serves as a limit. The first bearing 28 supports and positions the rotating body, reducing friction and transmitting power. The retaining ring 29 limits the first bearing 28, and the steel ball 31 and the copper sleeve 30 rub against each other.

[0057] Short support blocks 23 and long support blocks 25 are respectively provided on both sides of the bottom of the peeler 4. The short support blocks 23 and long support blocks 25 serve to install, connect and support.

[0058] A magnetic powder brake mounting base 36 is provided on the second air expansion shaft mounting base 37, and a magnetic powder brake 38 is provided on the magnetic powder brake mounting base 36.

[0059] The magnetic powder brake 38 transmits torque through friction, achieving precise braking and speed regulation functions.

[0060] The magnetic powder brake 38 is equipped with a third key 47, a second bearing 48 and a third bearing 51. The magnetic powder brake 38 is connected to the magnetic powder brake mounting base 36 via a heightening shaft 49.

[0061] The third key 47 serves to transmit torque, while the second bearing 48 and the third bearing 51 support and position the rotating body, reducing friction and transmitting motion and power.

[0062] The first air shaft mounting base 35 is provided with a limit nut 42 and a limit bolt 43. The first air shaft mounting base 35 is provided with a fourth bearing 45 and a one-way bearing 46. The limit nut 42 and the limit bolt are used to cooperate to limit the position of the one-way bearing 46. The one-way bearing 46 is provided with a one-way bearing key 52.

[0063] The fourth bearing 45 supports and positions the rotating body, reduces friction, and transmits motion and power. The one-way bearing 46 prevents reverse motion and ensures transmission accuracy. The one-way bearing key 52 transmits torque.

[0064] The bottom of the mounting plate 8 is equipped with a support plate 54, which serves to install, connect, and support the plate.

[0065] This utility model's fully automatic LED strip assembly feeding mechanism improves LED strip assembly feeding efficiency, reduces production costs, and enhances the ease of LED strip assembly positioning through the above-mentioned technical solution.

[0066] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.

Claims

1. A fully automatic LED strip assembly and feeding mechanism, characterized in that, include: The mounting plate includes a large mounting plate and a side mounting plate vertically disposed on one side of the large mounting plate. The side mounting plate is provided with a first air shaft mounting seat, a second air shaft mounting seat, and a side support plate. The side mounting plate is also provided with a motor, a first rotating shaft, a second rotating shaft, a first air shaft mounting shaft, a second air shaft mounting shaft, a driving synchronous pulley, a synchronous belt, and a driven synchronous pulley. The motor is mounted on the side mounting plate via a motor mount, the first rotating shaft is mounted on the side mounting plate via the first air shaft mounting seat, and the second rotating shaft is mounted on the side mounting plate via the second air shaft mounting seat. The first rotating shaft and the second rotating shaft are used to install the tape. The driving synchronous pulley and the driven synchronous pulley are connected by the synchronous belt. The driven synchronous pulley is connected to the first air shaft mounting seat by a second key. The driving synchronous pulley is connected to the second air shaft mounting seat by a first key. The first air shaft mounting shaft is connected to the first rotating shaft. The second air shaft mounting shaft is connected to the second rotating shaft. The motor is used to drive the driving synchronous pulley to rotate. The bottom of the mounting plate is equipped with an incoming material sensing fiber optic cable, and an anti-overlapping fiber optic cable is installed on the sheet metal via fiber optic cable mounting. The top two sides of the mounting plate are equipped with long limiting blocks for limiting the incoming material of the light strip assembly via first butterfly nuts. The rear end of the mounting plate is equipped with an incoming material rotating shaft, and the front end is equipped with a rolling shaft via a connecting shaft. The front end of the rolling shaft is equipped with a stripping blade, a support block, and a sensing photoelectric sensor.

2. The fully automatic LED strip assembly and feeding mechanism according to claim 1, characterized in that, The front end of the mounting plate is provided with a sensor mounting sheet metal for mounting the sensor photoelectric device.

3. The fully automatic LED strip assembly and feeding mechanism according to claim 1, characterized in that, An intermediate adjustment plate is provided at the front end of the mounting plate between the peeling blade and the rolling shaft, and short limit blocks are provided on both sides of the top of the intermediate adjustment plate through the second wing nuts.

4. The fully automatic LED strip assembly and feeding mechanism according to claim 1, characterized in that, The rear end of the mounting plate is provided with a material receiving mounting block and a material receiving rotating shaft. The material receiving rotating shaft is mounted on the material receiving mounting block through a material receiving bearing.

5. The fully automatic LED strip assembly and feeding mechanism according to claim 1, characterized in that, The front end of the mounting plate is provided with a support base, the rolling shaft is mounted on the support base, the two ends of the rolling shaft are provided with adjusting rods, and the support base is provided with adjusting bolts; the rolling shaft is provided with a first bearing, a retaining ring, a copper sleeve and a steel column.

6. The fully automatic LED strip assembly and feeding mechanism according to claim 1, characterized in that, The bottom of the peeling blade is provided with a short support block and a long support block on both sides.

7. The fully automatic LED strip assembly and feeding mechanism according to claim 1, characterized in that, The second air shaft mounting base is provided with a magnetic powder brake mounting base, and the magnetic powder brake mounting base is provided with a magnetic powder brake.

8. The fully automatic LED strip assembly and feeding mechanism according to claim 7, characterized in that, The magnetic powder brake is equipped with a third key, a second bearing, and a third bearing. The magnetic powder brake is connected to the magnetic powder brake mounting base via an extension shaft.

9. The fully automatic LED strip assembly and feeding mechanism according to claim 1, characterized in that, The first air shaft mounting base is provided with a limit nut and a limit bolt. The first air shaft mounting base is provided with a fourth bearing and a one-way bearing. The limit nut and the limit screw are used to cooperate to limit the position of the one-way bearing. The one-way bearing is provided with a one-way bearing key.

10. The fully automatic LED strip assembly and feeding mechanism according to claim 1, characterized in that, A support plate is provided at the bottom of the mounting plate.

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