An automatically controlled winding device

Abstract

An automatic control cable reel device is primarily used in scenarios such as offshore wind power equipment inspection. The device consists of a base, a cable reel assembly, a guide, an encoder assembly, and a pulley system. The cable passes sequentially through the guide and encoder assembly before connecting to the pulley system. The encoder in the encoder assembly measures the number of rotations of the follower wheel to monitor the cable winding and unwinding length and speed. The cable reel bracket and guide can move or adjust along corresponding slide rails to accommodate different cable specifications. Its automatic control logic collects data from the encoder, uses a PID algorithm to control the start / stop and speed of the cable reel assembly, and determines the operating status based on cable tension. This device solves the problems of inconvenient cable winding, inaccurate measurement, and poor winding quality associated with traditional cable reels. It can automatically match control parameters, improve cable positioning accuracy and service life, and can also be integrated into sacrificial anode detection devices to achieve integrated corrosion prevention and winding / unwinding, optimizing cable management efficiency and safety.

Description

Technical Field

[0001] This utility model belongs to the field of winding devices, and specifically relates to an automatic control winding device. Background Technology

[0002] In recent years, with the continuous development of offshore wind power, the foundations of offshore wind turbines have suffered severe corrosion due to seawater immersion and alternating wet and dry conditions. It is necessary to carry testing tools for inspection. However, due to the limited testing depth, problems such as inconvenience in laying and reeling in the wires and inaccurate measurement distances occur during use. Long-term use will affect the safety and output of the production line.

[0003] When inspecting offshore wind turbine foundations, a cable reel is required to carry the testing tools. However, existing cable reels have several shortcomings. Firstly, their fixed structure makes the cable susceptible to inertia and friction during winding, leading to uneven tension, affecting winding quality, and shortening cable lifespan. Secondly, existing reels cannot be adjusted according to cable length and actual usage conditions, requiring manual adjustment of winding parameters. This makes them unsuitable for different cable specifications or environmental changes. Furthermore, cable unloading and rewinding are inconvenient, and the lack of automatic shutdown functionality impacts testing efficiency and safety, necessitating urgent improvement. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide an automatic control cable winding device, which solves the problems of inconvenient cable winding and knotting, such as long cables. The guiding system (slide rail, pulley block) significantly improves the positioning accuracy and service life of cables, and optimizes the efficiency and safety of cable management.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] An automatic control cable winding device includes a cable winding device, on which a cable passes through a guide and then through an encoder assembly, and a pulley group is provided at the rear end of the encoder assembly.

[0007] The encoder assembly includes an encoder bracket, on which an encoder and a follower wheel are mounted. The encoder is used to measure the number of rotations of the follower wheel.

[0008] Preferably, the follower wheel is a rubber wheel, and two rubber wheels are used to clamp the cable.

[0009] Preferably, the winding device is mounted on the base.

[0010] Preferably, the base is provided with a winding reel bracket slide rail, on which a winding device is installed.

[0011] Preferably, the cable reel mounting device includes a cable reel bracket and a cable reel, with the cable reel bracket mounted on a cable reel bracket slide rail.

[0012] Preferably, the base is provided with a guide rail, on which a guide is mounted.

[0013] Preferably, the guide includes a first guide and a second guide.

[0014] Preferably, the pulley block includes a first pulley bracket and a second pulley bracket, wherein a first pulley is provided on the first pulley bracket and a second pulley is provided on the second pulley bracket.

[0015] Preferably, the winding reel bracket is equipped with a winding motor, which drives the winding reel to rotate, and the winding reel bracket is moved by a driving cylinder.

[0016] Preferably, the first guide and the second guide are driven to move by the first guide drive cylinder and the second guide drive cylinder, respectively.

[0017] The present invention can achieve the following beneficial effects:

[0018] 1. Automatically match control parameters according to different cable specifications;

[0019] 2. It solves the problems of inconvenient cable handling, such as long cables, tangling, and knotting.

[0020] 3. The guiding system (slide rails, pulley blocks) significantly improves cable positioning accuracy and service life, and optimizes cable management efficiency and safety.

[0021] 4. This device can integrate the winding device into the sacrificial anode testing device, realizing the integration of corrosion prevention and winding, ensuring the accuracy of test data, and shortening the overall testing time. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 2 This is the front view of the present utility model;

[0025] Figure 3 This is a top view of the present invention.

[0026] In the diagram: 1-base, 2-winding device, 3-cable, 4-first guide, 5-second guide, 6-rubber wheel, 7-encoder, 8-guide rail, 9-winding reel bracket, 10-winding reel bracket rail, 11-encoder bracket, 12-grooved wheel, 13-first pulley bracket, 14-second pulley bracket, 15-first pulley, 16-second pulley. Detailed Implementation

[0027] Preferred solutions include Figures 1 to 3 As shown, an automatic control winding device has the following structure:

[0028] Base 1: Supports the entire device, with a slide rail interface at the bottom.

[0029] Winding device 2: Built-in drive motor, which monitors winding length and wire speed through encoder 7.

[0030] Cable 3: Connects to the detection circuit.

[0031] The guiding assembly includes a first guide 4 and a second guide 5. The position of the first guide 4 is adjusted by the guide slide rail 8 to ensure that the cable is smoothly wound up and down. The second guide 5 is fixed in place to ensure that the cable can contact the groove wheel 12 and the rubber wheel 6.

[0032] Rubber wheel 6: Contacts the cable, provides friction to assist in winding, and connects to encoder 7.

[0033] Cable reel bracket 9: can move along the cable reel bracket slide rail 10 to accommodate cables of different specifications.

[0034] Grooved wheel 12 and pulley block: including first pulley 15 and second pulley 16, used for guidance and further reducing cable wear.

[0035] The automatic control logic of this device is as follows:

[0036] The encoder 7 collects cable length and speed data, and controls the start, stop and speed of the winding device 2 through a PID algorithm. When winding the cable, the speed of the winding device 2 slows down until it stops when the length of the wound cable is close to the length of the unwound cable. The start and stop of the dedicated line device is determined based on the tension of the cable.

[0037] The first guide 4 and the second guide 5 are driven by a servo motor or cylinder. The guide slide rail 8 controls the way the cable is wound in the winding device 2. The winding reel bracket slide rail 10 can automatically adjust the position of the winding reel bracket 9 according to different cable specifications, such as cable thickness and length.

[0038] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. An automatic control winding device, characterized in that: Includes a winding device (2), on which the cable passes through a guide and then through an encoder assembly, and the encoder assembly has a pulley group at the rear end; The encoder assembly includes an encoder bracket (11), on which an encoder (7) and a follower wheel are mounted. The encoder (7) is used to measure the number of rotations of the follower wheel.

2. The automatic control winding device according to claim 1, characterized in that: The follower wheel is a rubber wheel (6), and the two rubber wheels (6) are used to clamp the cable.

3. The automatic control winding device according to claim 1, characterized in that: The winding device (2) is mounted on the base (1).

4. The automatic control winding device according to claim 3, characterized in that: The base (1) is provided with a winding reel bracket slide rail (10), and the winding reel bracket slide rail (10) is used to install the winding device (2).

5. An automatic control winding device according to claim 4, characterized in that: The cable reel mounting device (2) includes a cable reel bracket (9) and a cable reel, with the cable reel bracket (9) mounted on a cable reel bracket slide rail (10).

6. An automatic control winding device according to claim 3, characterized in that: The base (1) is provided with a guide rail (8), and the guide rail (8) is used to install the guide.

7. An automatically controlled take-up device according to claim 6, characterized in that: The guide includes a first guide (4) and a second guide (5).

8. An automatically controlled take-up device according to claim 6, characterized in that: The pulley block includes a first pulley bracket (13) and a second pulley bracket (14). The first pulley bracket (13) is provided with a first pulley (15), and the second pulley bracket (14) is provided with a second pulley (16).

9. An automatic control winding device according to claim 5, characterized in that: The winding reel bracket (9) is equipped with a winding motor, which drives the winding reel to rotate. The winding reel bracket (9) is moved by the winding reel bracket drive cylinder.

10. An automatic control winding device according to claim 7, characterized in that: The first guide (4) and the second guide (5) are driven to move by the first guide driving cylinder and the second guide driving cylinder, respectively.

Images