A fully prefabricated integrated decorative wall panel

Abstract

This utility model discloses a fully prefabricated integrated decorative wall panel, including a wall panel body. Steel channels are attached to the top and bottom of the wall panel body, and side grooves are attached to the side walls of the wall panel body. A positioning mechanism is provided on the outer wall of the wall panel body. The positioning mechanism includes a first loading groove, a magnetic strip, a second loading groove, and a magnetic block. The first loading groove is respectively located at the top and bottom of the wall panel body, and steel channels are attached to both the top and bottom of the wall panel body. This utility model relates to the field of building engineering technology. This fully prefabricated integrated decorative wall panel, through the cooperation of the first loading groove, magnetic strip, second loading groove, and magnetic block, achieves the reduction of wall panel displacement caused by self-drilling wire vibration through magnetic force, keeping the deviation within a controllable range. This not only ensures the flatness and verticality of the wall surface but also increases the overall sealing effect of the wall surface, thereby improving the service life of the integrated decorative wall panel.

Description

Technical Field

[0001] This utility model relates to the field of building engineering technology, specifically to a fully prefabricated integrated decorative wall panel. Background Technology

[0002] Fully prefabricated integrated decorative wall panels are a new type of building component that integrates the concept of building industrialization with decorative functions. They aim to achieve high efficiency, standardization, and integration of building decoration through factory prefabrication and rapid on-site installation.

[0003] During installation, the construction workers use a modular structure to install the integrated decorative wall panels to the customer's designated location;

[0004] However, during actual installation, construction workers usually use self-drilling screws to reinforce the wall panels and steel channels. When fixing, the wall panels may vibrate due to the screws being turned in. This vibration may cause the wall panels to shift slightly, resulting in larger gaps between wall panels or between the wall panels and the steel channels. This will not only reduce the flatness and verticality of the wall surface, but may also reduce the overall sealing effect of the wall surface, thereby reducing the service life of the fully prefabricated decorative integrated wall panels. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a fully prefabricated integrated decorative wall panel. This solves the problem that during actual installation, construction workers typically use self-drilling screws to reinforce the wall panel and steel channel. During fixing, the wall panel may vibrate as the screws are turned in, potentially causing slight misalignment and resulting in larger gaps between wall panels or between the wall panel and the steel channel. This not only reduces the flatness and verticality of the wall surface but may also reduce the overall sealing effect, thereby shortening the lifespan of the fully prefabricated integrated decorative wall panel.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully assembled decorative integrated wall panel, comprising a wall panel body, with steel channels attached to the top and bottom of the wall panel body, and side grooves attached to the sidewalls of the wall panel body. A positioning mechanism is provided on the outer wall of the wall panel body. The positioning mechanism includes a first loading groove, a magnetic strip, a second loading groove, and a magnetic block. The first loading groove is respectively located at the top and bottom of the wall panel body. The first loading groove is respectively located at the top and bottom of the wall panel body. The sidewall of the magnetic strip away from the first loading groove is attached to the outer wall of the steel channel. Second loading grooves are provided on both sides of the wall panel body, and magnetic blocks are fixedly connected to the inner walls of the second loading grooves.

[0007] Preferably, a connecting seat is attached to the outer wall of the wall panel body on the side away from the side groove, and a sealing mechanism is also provided on the outer wall of the wall panel body; the sealing mechanism includes a first sealing groove, a first sealing strip, a second sealing strip, and a second sealing groove; the first sealing groove is respectively opened on the side of the outer wall of the side groove and the connecting seat near the wall panel body, the inner wall of the first sealing groove is attached to the first sealing strip, the first sealing strip is fixedly connected to the side of the outer wall of the wall panel body near the magnetic block, and the top and bottom of the wall panel body are both fixedly connected to the side of the first loading groove, the outer wall of the second sealing strip is attached to the second sealing groove, and the second sealing groove is opened on the side of the outer wall of the steel groove near the wall panel body.

[0008] Preferably, a sealing block is attached to the outer wall of the wall panel body near the side groove, a sealing gasket is fixedly connected to the outer wall of the sealing block, and the outer wall of the sealing gasket away from the sealing block is attached to the outer wall of the wall panel body.

[0009] Preferably, the top of the sealing block is attached to the side of the outer wall of the steel channel near the wall panel body, and the bottom of the sealing block is fixedly connected to a limiting seat, which is fixedly connected to the side of the outer wall of the side channel near the wall panel body.

[0010] Preferably, a steel column is fixedly connected to the side of the outer wall of the side groove away from the wall panel body.

[0011] Beneficial effects

[0012] This utility model provides a fully prefabricated integrated decorative wall panel. It has the following advantages: Through the cooperation of a first loading groove, a magnetic strip, a second loading groove, and a magnetic block, this fully prefabricated integrated decorative wall panel uses magnetic force to reduce wall panel displacement caused by self-drilling wire vibration, keeping the deviation within a controllable range. This not only ensures the flatness and verticality of the wall surface but also increases the overall sealing effect of the wall surface, thereby improving the service life of the integrated decorative wall panel.

[0013] By combining the first sealing groove, the first sealing strip, the second sealing strip, and the second sealing groove, the sealing effect between wall panels or between wall panels and steel channels is further improved. This not only effectively resists the intrusion of wind, rain, and dust, but also significantly enhances the building's thermal insulation, sound insulation, and noise reduction performance, thereby improving indoor comfort. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the appearance of the present utility model;

[0015] Figure 2 for Figure 1 Exploded view;

[0016] Figure 3 for Figure 2 A schematic diagram of the structure of the first loading groove, magnetic strip, and sealing block;

[0017] Figure 4 for Figure 2 A schematic diagram of the structure of the connecting seat, the first sealing groove, and the first sealing strip;

[0018] Figure 5 for Figure 2 Structural diagram of the central wall panel body, side groove, and limiting seat;

[0019] Figure 6 for Figure 2 A schematic diagram of the structure of the central steel channel, the second sealing strip, and the second sealing groove.

[0020] In the diagram: 1. Wall panel body; 2. Steel channel; 3. Side channel; 4. First loading channel; 5. Magnetic strip; 6. Second loading channel; 7. Magnetic block; 8. Sealing block; 9. Sealing gasket; 10. Limiting seat; 11. Connecting seat; 12. First sealing groove; 13. First sealing strip; 14. Second sealing strip; 15. Second sealing groove; 16. Steel column. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] During actual installation, construction workers usually use self-drilling screws to reinforce the wall panels and steel channels. When fixing, the wall panels may vibrate as the screws are turned in. This vibration may cause the wall panels to shift slightly, resulting in larger gaps between wall panels or between the wall panels and the steel channels. This will not only reduce the flatness and verticality of the wall surface, but may also reduce the overall sealing effect of the wall surface, thereby reducing the service life of the fully prefabricated decorative integrated wall panels.

[0023] In view of this, the present invention provides a fully assembled decorative integrated wall panel. This fully assembled decorative integrated wall panel, through the cooperation of a first loading groove, a magnetic strip, a second loading groove and a magnetic block, achieves the reduction of wall panel displacement caused by self-drilling wire vibration through magnetic force, keeping the deviation within a controllable range. This not only ensures the flatness and verticality of the wall surface, but also increases the overall sealing effect of the wall surface, thereby improving the service life of the decorative integrated wall panel.

[0024] Example 1, by Figure 1-6It is known that a fully prefabricated decorative integrated wall panel includes a wall panel body 1, with steel channels 2 attached to the top and bottom of the wall panel body 1, and side channels 3 attached to the side walls of the wall panel body 1. A positioning mechanism is provided on the outer wall of the wall panel body 1. The positioning mechanism includes a first loading groove 4, a magnetic strip 5, a second loading groove 6, and a magnetic block 7. The first loading groove 4 is respectively opened at the top and bottom of the wall panel body 1. A magnetic strip 5 is fixedly connected to the inner wall of the first loading groove 4. The outer wall of the magnetic strip 5 away from the first loading groove 4 is attached to the outer wall of the steel channel 2. A second loading groove 6 is opened on both sides of the wall panel body 1. A magnetic block 7 is fixedly connected to the inner wall of the second loading groove 6.

[0025] In the specific implementation process, it is particularly worth noting that the wall panel body 1 is generally rectangular in shape. Specifically, an inorganic aggregate flame-retardant wood-plastic composite strip board can be selected. This wall panel uses PVC plastic as the binder, tailings sand or stone powder as the inorganic flame-retardant aggregate, wood fibers treated against corrosion and insect damage as the crack-resistant reinforcement material, and additives such as flame retardants are added. It is made into a lightweight wall panel through an extrusion molding process. Through processing techniques such as painting, transfer printing, and coating, various colors and textures are applied to the surface of the "wood-plastic composite wall panel", achieving the effect of wall surface without decoration. If it still does not meet the customer's requirements, decorative wall panels can be additionally installed outside the final wall panel body 1. Magnetic components can be installed on the inner wall of the decorative wall panel for magnetic connection with the steel groove 2 and the edge groove 3, which can meet the customer's requirements and also improve the convenience of later maintenance. Among them, the boards are connected through the male and female joints自带 by the board material. One side is similar to a 'convex' shape, and the other side is similar to a 'concave' shape. Two wall panel bodies 1 can be connected end to end to increase the area of the entire wall panel and are fixed with self-drilling screws. Moreover, the specific number of the wall panel bodies 1 can be selected according to actual needs, and the arrangement method between multiple wall panel bodies 1 can be reasonably arranged according to the specific construction situation to ensure that it can meet the customer's requirements. At the same time, a pipeline reserved groove is also opened on the side wall of the wall panel body 1 to facilitate the laying of pipelines and lines. The cross-section of the steel groove 2 is similar to a 'U' shape, and its material can be selected as Q345 carbon structural steel. The steel groove 2 provides support for the wall panel body 1. The material of the edge groove 3 is the same as that of the steel groove 2, and its cross-section is also similar to a 'U' shape. There are two 'L' - shaped notches, one above the other, on its side wall. During installation, the two notches can fit tightly against the outer wall of the steel groove 2. And a reserved groove is also opened on the side wall of the edge groove 3. Among them, the lengths of the steel groove 2 and the edge groove 3 can be selected according to actual needs without specific limitation, as long as the work is satisfied. Both the first loading groove 4 and the second loading groove 6 are generally rectangular in shape. The length of the first loading groove 4 is longer than that of the second loading groove 6. One wall panel body 1 is provided with two first loading grooves 4 and four second loading grooves 6. The shape of the magnetic strip 5 is exactly the same as that of the first loading groove 4, and the shape of the magnetic block 7 is exactly the same as that of the second loading groove 6. The materials of the magnetic strip 5 and the magnetic block 7 can both be selected as neodymium iron boron permanent magnet materials. During installation, first, the construction workers fix a steel groove 2 and an edge groove 3 at the construction site, and the two form an 'L' - shaped frame. Then, align a wall panel body 1 with the U - shaped groove on the steel groove 2 and push the wall panel body 1 to the designated position at the wall end. According to needs, install each wall panel body 1 in place one by one. Among them, the boards are connected through the male and female joints自带 by the board material and fixed with self-drilling screws. The upper and lower ends are fixed with self-drilling screws to the U - shaped steel groove 2. After that, fix the other edge groove 3 to the outer wall of the final wall panel body 1 with self-drilling screws. Finally, seal the tops of multiple wall panel bodies 1 with a steel groove 2. Among them, magnetic positioning forms an initial pre - tightening force by tightly fitting the wall panel with the steel groove 2 or adjacent wall panels through the magnetic adsorption force (the pulling force perpendicular to the adsorption surface).It offsets some of the vibration and impact force, and if a single magnet provides a 50N attraction force, four magnets can generate a 200N preload force, equivalent to approximately 20kg of vertical pressure, effectively suppressing the displacement of the wall panel in the vibration direction. Through the cooperation of the first loading groove 4, magnetic strip 5, second loading groove 6, and magnetic block 7, it can position the wall panel body 1 when using self-drilling wire to reinforce it. The magnetic force reduces wall panel displacement caused by self-drilling wire vibration, thus improving the accuracy of the installation of this fully prefabricated integrated decorative wall panel.

[0026] Furthermore, a connecting seat 11 is attached to the side of the outer wall of the wall panel body 1 away from the side groove 3, and a sealing mechanism is also provided on the outer wall of the wall panel body 1; the sealing mechanism includes a first sealing groove 12, a first sealing strip 13, a second sealing strip 14, and a second sealing groove 15; the first sealing groove 12 is respectively opened on the side of the outer wall of the side groove 3 and the connecting seat 11 near the wall panel body 1, the inner wall of the first sealing groove 12 is attached to the first sealing strip 13, the first sealing strip 13 is fixedly connected to the side of the outer wall of the wall panel body 1 near the magnetic block 7, the top and bottom of the wall panel body 1 are both fixedly connected to the side of the first loading groove 4, the outer wall of the second sealing strip 14 is attached to the second sealing groove 15, and the second sealing groove 15 is opened on the side of the outer wall of the steel groove 2 near the wall panel body 1;

[0027] In the specific implementation process, it is worth noting that the connecting seat 11 has an H-shaped cross-section, is made of the same material as the steel channel 2, and also has a reserved groove on its side wall, the width of which is the same as that of the wall panel body 1. Its purpose is to reinforce multiple wall panel bodies 1. The number of connecting seats 11 can be selected according to actual needs and is not limited. In some actual installation designs, the female end of one wall panel body 1 is fixed to the side groove 3 on one side using self-drilling screws, and the remaining panels are connected to each other using the male and female ends provided on the panels. When installing the last wall panel body 1, its male end may not be able to directly connect to the side groove 3 on the same side. In this case, it can be connected by... The male connector is fixed to one side of the connecting seat 11, and the other side of the connecting seat 11 is fixed to the side groove 3 to achieve the effect of the female connector. The first sealing groove 12 is opened on both sides of the outer wall of the connecting seat 11, and also on the side of the side groove 3 near the wall panel body 1. Two first sealing grooves 12 are provided on one side, and their cross-section is quadrilateral, and their overall shape is similar to a rod. At the female connector of the wall panel body 1, there is a limiting groove that is the same as the first sealing groove 12. When the plates are connected, the limiting groove can accommodate the first sealing strip 13. The shape of the first sealing strip 13 is exactly the same as the first sealing groove 12, and its number corresponds one-to-one with the first sealing groove 12. Its material can be selected as EPDM rubber. The sealing strips, the second sealing strip 14 and the first sealing strip 13, are made of the same material and have the same shape, except that the length of the second sealing strip 14 is shorter than that of the first sealing strip 13. The second sealing groove 15 is formed on the steel channel 2, with two second sealing grooves 15 on each steel channel 2. The shape of the second sealing groove 15 is the same as that of the first sealing groove 12. During installation, the construction workers first fix the first sealing strip 13 and the second sealing strip 14 to the outer wall of the wall panel body 1. Then, during assembly, the second sealing strip 14 needs to be aligned with the second sealing groove 15 on the lower steel channel 2. After alignment, the wall panel body 1 is moved, allowing it to move inside the steel channel 2. The process continues until the first sealing strip 13 on the side wall of the wall panel body 1 enters the first sealing groove 12 on the side groove 3, and the first sealing strip 13 and the first sealing groove 12 are tightly fitted together. The second sealing strip 14 at the bottom is tightly fitted together with the second sealing groove 15 at the bottom. Finally, the second sealing groove 15 on the top steel channel 2 of the wall panel body 1 is aligned with the second sealing strip 14 at the top of the wall panel body 1, and the steel channel 2 is installed on the top of the wall panel body 1. Through the cooperation of the first sealing groove 12, the first sealing strip 13, the second sealing strip 14 and the second sealing groove 15, the sealing effect between the wall panel body 1 and the wall panel body 1 or the steel channel 2 or the side groove 3 is improved.

[0028] Furthermore, a sealing block 8 is attached to the side of the outer wall of the wall panel body 1 near the side groove 3, and a sealing gasket 9 is fixedly connected to the outer wall of the sealing block 8. The side of the outer wall of the sealing gasket 9 away from the sealing block 8 is attached to the outer wall of the wall panel body 1.

[0029] In the specific implementation process, it is worth noting that the sealing block 8 is generally similar to a rectangular block, and its length is the same as the width of the female opening of the wall panel body 1. Its purpose is to seal the gap between the wall panel body 1 and the side groove 3, thereby improving the sealing performance. Sealing gaskets 9 are also provided on both sides of its outer wall. The material of the sealing gaskets 9 is the same as that of the first sealing strip 13, which improves the sealing performance and increases the friction. It can also buffer the impact force and reduce displacement deviation when the self-drilling wire is used to reinforce the side groove 3 and the wall panel body 1. During installation, when the wall panel body 1 is inserted into the side groove 3, the sealing block 8 is inserted into the inside of the female opening of the wall panel body 1 in the opposite direction. The sealing gaskets 9 on its outer wall press against the inner wall of the female opening of the wall panel body 1, thereby improving the sealing performance of the fully assembled decorative integrated wall panel.

[0030] Example 2, by Figure 1-6 It can be seen that the top of the sealing block 8 is attached to the side of the outer wall of the steel channel 2 near the wall panel body 1, and the bottom of the sealing block 8 is fixedly connected to the limiting seat 10, which is fixedly connected to the side of the outer wall of the side channel 3 near the wall panel body 1.

[0031] In the specific implementation process, it is worth noting that the limiting seat 10 is a rectangular strip, and its material is the same as that of the side groove 3. It provides support for the sealing block 8, thereby improving the structural stability of the fully assembled decorative integrated wall panel.

[0032] Furthermore, a steel column 16 is fixedly connected to the outer wall of the side groove 3 on the side away from the wall panel body 1;

[0033] In the specific implementation process, it is worth noting that the steel column 16 is similar to a square tube, and its outer wall has a reserved groove. Its material is the same as that of the steel groove 2, which provides support for the entire fully prefabricated decorative integrated wall panel. The steel column 16 is pre-embedded in advance, and the steel column 16 and the side groove 3 are fixedly connected by welding, which further improves the stability of the fully prefabricated decorative integrated wall panel.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully prefabricated integrated decorative wall panel, comprising a wall panel body (1), characterized in that: The top and bottom of the wall panel body (1) are fitted with steel channels (2), the side walls of the wall panel body (1) are fitted with side channels (3), and the outer wall of the wall panel body (1) is provided with a positioning mechanism. The positioning mechanism includes a first loading slot (4), a magnetic strip (5), a second loading slot (6), and a magnetic block (7); The first loading slot (4) is respectively opened at the top and bottom of the wall panel body (1). A magnetic strip (5) is fixedly connected to the inner wall of the first loading slot (4). The outer wall of the magnetic strip (5) away from the first loading slot (4) is attached to the outer wall of the steel channel (2). A second loading slot (6) is opened on both sides of the wall panel body (1). A magnetic block (7) is fixedly connected to the inner wall of the second loading slot (6).

2. The fully prefabricated integrated decorative wall panel according to claim 1, characterized in that: A connecting seat (11) is attached to the side of the outer wall of the wall panel body (1) away from the side groove (3), and a sealing mechanism is also provided on the outer wall of the wall panel body (1). The sealing mechanism includes a first sealing groove (12), a first sealing strip (13), a second sealing strip (14), and a second sealing groove (15); The first sealing groove (12) is respectively opened on the side of the outer wall of the side groove (3) and the connecting seat (11) near the wall panel body (1). The inner wall of the first sealing groove (12) is fitted with a first sealing strip (13). The first sealing strip (13) is fixedly connected to the side of the outer wall of the wall panel body (1) near the magnetic block (7). The top and bottom of the wall panel body (1) are fixedly connected with a second sealing strip (14) on the side near the first loading groove (4). The outer wall of the second sealing strip (14) is fitted with a second sealing groove (15). The second sealing groove (15) is opened on the side of the outer wall of the steel groove (2) near the wall panel body (1).

3. The fully prefabricated integrated decorative wall panel according to claim 1, characterized in that: A sealing block (8) is attached to the outer wall of the wall panel body (1) near the side groove (3). A sealing gasket (9) is fixedly connected to the outer wall of the sealing block (8). The outer wall of the sealing gasket (9) away from the sealing block (8) is attached to the outer wall of the wall panel body (1).

4. The fully prefabricated integrated decorative wall panel according to claim 3, characterized in that: The top of the sealing block (8) is attached to the outer wall of the steel channel (2) near the wall panel body (1), and the bottom of the sealing block (8) is fixedly connected to the limiting seat (10), which is fixedly connected to the outer wall of the side channel (3) near the wall panel body (1).

5. The fully prefabricated integrated decorative wall panel according to claim 1, characterized in that: A steel column (16) is fixedly connected to the side of the outer wall of the side groove (3) away from the wall panel body (1).

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