A rotary feeding mechanism of a cement rotary kiln bricklaying equipment

Abstract

The utility model relates to a rotary feeding mechanism of cement rotary kiln bricklaying equipment, including turning connecting body structure and a group of pneumatic brick group clamping device, turning connecting body structure includes a group of interval setting's rotary connecting frame body and is located between 2 rotary frame body's turning control body structure, turning control body structure includes turning connecting seat, is located in the turning inner ring gear of turning connecting seat inner ring, with the driving gear of turning inner full gear mesh and with driving gear connection's drive motor, pneumatic brick group clamping device includes clamping body drive control structure and clamping brick body structure. The structure advantage: gear - mould frame dynamic static coupling transmission design, realizes high accuracy rotary positioning, the brick joint precision control is less than or equal to 1mm, double - speed guide rail propulsion and double time press brick collaborative mechanism, guarantee the compactness of masonry, reduce 90% high altitude operation personnel, top gap self - adaptation compensation algorithm, dynamic optimization brick distribution scheme, the masonry efficiency is improved by more than 300%.

Description

Technical Field

[0001] This utility model relates to the field of cement rotary kilns, and in particular to a rotary conveying mechanism for a cement rotary kiln bricklaying equipment. Background Technology

[0002] With the development of the social economy, the labor costs in the construction industry are constantly increasing, and there is a shortage of skilled bricklayers, prompting companies to seek automated bricklaying equipment to reduce costs and improve efficiency.

[0003] Manual bricklaying is susceptible to variations in worker skill level and work conditions, resulting in inconsistent quality. Robots, on the other hand, ensure consistent bricklaying quality and can operate in hazardous environments, guaranteeing worker safety.

[0004] Cement rotary kiln bricklaying machines are widely used in this field, providing technical reference for optimizing the precise brick feeding and laying of automated bricklaying robots. Traditionally, the laying of refractory bricks for rotary kiln linings relies on manual operation, which suffers from low efficiency, poor precision, high labor intensity, and high safety risks. Existing automated equipment often suffers from inaccurate positioning, complex brick feeding processes, poor adaptability to multi-ring laying, and poor coordinated control of segmented pushing and pressing. Utility Model Content

[0005] The purpose of this utility model is to provide a rotary conveying mechanism for cement rotary kiln bricklaying equipment, which solves the problem of achieving efficient and precise bricklaying of refractory brick groups by using rotary drive and segmented pushing and coordinating control in cement rotary kiln bricklaying equipment.

[0006] The technical solution adopted by this utility model to solve its technical problem is: a rotary conveying mechanism for a cement rotary kiln brick-making equipment, including a steering connecting body structure and a set of pneumatic brick clamping devices arranged at the upper and lower ends of the steering connecting body structure. The steering connecting body structure includes a set of spaced-apart rotating connecting frames and a steering control body structure arranged between the two rotating frames. The steering control body structure includes a steering connecting seat, an inner steering gear arranged in the inner ring of the steering connecting seat, a drive gear meshing with the inner steering gear, and a drive motor connected to the drive gear. The pneumatic brick clamping device includes a clamping body drive control structure arranged between the steering connecting seat and the rotating connecting frame, and a brick clamping structure connected to the clamping body drive structure.

[0007] The clamping body drive control structure includes a set of telescopic control cylinders whose ends are connected to the steering connecting seat, a set of built-in slide rails located at the inner ends of the two rotating connecting frames, and a connecting slide seat located on each built-in slide rail.

[0008] The outer end of each connecting slide is connected to the brick clamping structure, which includes an outer seat body connected to each connecting slide, a brick clamping seat between two outer seat bodies, a pneumatic brick clamping assembly inside the brick clamping seat, and a brick pushing assembly at the rear of the pneumatic brick clamping assembly.

[0009] The pneumatic brick clamping assembly includes an inner connecting frame inside the brick clamping seat, brick top clamping members evenly distributed on the inner connecting frame, a top clamping cylinder group located at the rear of the inner connecting frame and corresponding to each brick top clamping member, and a side brick clamping device located on each side end face of the brick clamping seat.

[0010] The side-end brick clamping device includes an outer connecting plate located outside the brick clamping seat, a side-end brick-tapping cylinder located inside the outer connecting plate and penetrating the brick clamping seat, and a brick-tapping block located at the output end of the side-end brick-tapping cylinder.

[0011] The brick-pushing assembly includes a docking rail on the inner side of each brick clamping seat, a lateral brick-pushing rod between each docking rail, and a linkage bottom pusher plate at the lower part of the lateral brick-pushing rod.

[0012] Beneficial effects of this utility model

[0013] The advantages of this structure are: the gear-mold frame dynamic-static coupling transmission design achieves high-precision rotary positioning; brick joint accuracy control is ≤1mm; the dual-speed guide rail propulsion and double-pressing brick collaborative mechanism ensure the compactness of the masonry; it reduces the number of workers working at height by 90%; the top gap adaptive compensation algorithm dynamically optimizes the brick distribution scheme; and the masonry efficiency is increased by more than 300%.

[0014] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 for Figure 1 A schematic diagram of the pneumatic brick assembly clamping device.

[0017] Figure 3 for Figure 2 Rear view.

[0018] Figure 4 for Figure 2 A diagram showing the brick-loading process.

[0019] Figure 5 for Figure 2 Internal structure diagram.

[0020] In the diagram: 1. Rotary connecting frame, 2. Steering connecting seat, 3. Steering inner ring gear, 4. Drive gear, 5. Drive motor, 6. Telescopic control cylinder, 7. Built-in slide rail, 8. Connecting slide, 9. External seat, 10. Brick clamping seat, 11. Inner connecting frame, 12. Brick top clamping component, 13. Top clamping cylinder assembly, 14. External connecting plate, 15. Side brick-tapping cylinder, 16. Brick block, 17. Connecting track, 18. Side brick-pushing rod, 19. Linkage bottom push plate, 20. Brick-pushing motor, 21. Transmission belt, 22. Control active plate, 23. Brick, 24. Inner slide. Detailed Implementation

[0021] The terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end" used in the application text to indicate the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Example 1

[0024] like Figure 1-5 As shown, a rotary conveying mechanism for a cement rotary kiln brick-making equipment includes a steering connection structure and a set of pneumatic brick clamping devices at the upper and lower ends of the steering connection structure. The steering connection structure includes a set of spaced-apart rotating connecting frames 1 and a steering control structure between the two rotating frames. The steering control structure includes a steering connecting seat 2, an inner steering gear 3 in the inner ring of the steering connecting seat, a drive gear 4 meshing with the inner steering gear, and a drive motor 5 connected to the drive gear. The pneumatic brick clamping device includes a clamping body drive control structure between the steering connecting seat and the rotating connecting frame, and a brick clamping structure connected to the clamping body drive structure.

[0025] The clamping body drive control structure includes a set of telescopic control cylinders 6 whose ends are connected to the steering connecting seat, a set of built-in slide rails 7 located at the inner ends of the two rotating connecting frames, and a connecting slide seat 8 located on each built-in slide rail.

[0026] The outer end of each connecting slide is connected to the brick clamping structure, which includes an outer seat 9 connected to each connecting slide, a brick clamping seat 10 located between the two outer seat 9s, a pneumatic brick clamping assembly located inside the brick clamping seat, and a brick pushing assembly located at the rear of the pneumatic brick clamping assembly.

[0027] The pneumatic brick clamping assembly includes an inner connecting frame 11 inside the brick clamping seat, brick top clamping members 12 evenly distributed on the inner connecting frame, a top clamping cylinder group 13 located at the rear of the inner connecting frame and corresponding to each brick top clamping member, and a side brick clamping device located on each side end face of the brick clamping seat.

[0028] The side-end brick clamping device includes an outer connecting plate 14 located on the outside of the brick clamping seat, a side-end brick-tapping cylinder 15 located on the inside of the outer connecting plate and penetrating the brick clamping seat, and a brick-tapping block 16 located at the output end of the side-end brick-tapping cylinder.

[0029] The brick-pushing assembly includes a docking rail 17 located on the inner side of each brick clamping seat and connected to an inner sliding seat 24 located on the outer side of the inner connecting frame 11; a lateral brick-pushing rod 18 located between each docking rail; a linkage bottom pusher plate 19 located at the lower part of the lateral brick-pushing rod; and a brick-pushing motor 20 located outside the brick clamping seat. The output end of the brick-pushing motor 20 is connected to a transmission belt 21, and the transmission belt 21 is connected to a control active plate 22 located on the upper part of the inner connecting frame 11.

[0030] In practice: Taking a Φ4.8m rotary kiln as an example, the configuration includes: drive motor: 7.5kW servo motor, positioning accuracy ±0.1°, brick pushing mechanism: stroke 1200mm, thrust 12kN, infrared sensor: detection distance 0-500mm, resolution 1mm, and brick feeding system: brick shape optimization algorithm based on laser ranging.

[0031] The device rotates by a motor-driven gear. The gear is fixed in the central cylinder and driven to rotate by the motor. The large gear meshing with the gear is fixed and stationary on the folding mold frame. The rotary brick-feeding mechanism has brick-feeding mechanisms on both sides. The initial stage of the rotary brick-laying process involves a belt conveyor transporting a set of refractory bricks (4-12 bricks per set) into the brick-feeding mechanism. The brick-feeding mechanism operates, activating pneumatic grippers to clamp the refractory bricks. Then, the motor starts rotating gears to rotate the rotary brick-feeding mechanism. An infrared sensor is installed on the rotary brick-feeding mechanism. Once the mechanism reaches a predetermined angle, the motor stops driving the gears, and the electric guide rails on both sides of the mechanism start, moving the brick-feeding mechanism along the guide rails to the surface of the cylinder (movement occurs in two phases; the first phase is rapid, and the second phase is slow as the brick-feeding mechanism approaches the cylinder surface, until it reaches the surface). At this point, the pneumatic grippers release the refractory bricks, and the motor on the brick-feeding mechanism starts, driving the pusher rod in the brick-feeding mechanism along the inner guide rail to push the refractory bricks to the previous ring of bricks (first push, a total of two pushes). The brick-feeding mechanism moves along the guide rails... The bricks retract away from the refractory brick assembly. At this time, the brick-feeding mechanism's two side-mounted brick-tapping devices activate, compressing the refractory bricks to eliminate gaps between the circumferential refractory bricks. After the brick-tapping action is completed, the arc-shaped support plate on the mold frame compresses the refractory bricks via a cylinder / electric cylinder (first compression, a total of 2 compressions) and then retracts. The brick-feeding mechanism retracts half a brick along the guide rail for a second brick push. After the second brick push is completed, the arc-shaped support plate on the mold frame compresses the refractory bricks again via a cylinder / electric cylinder (second compression). Then, the motor drives the gears to rotate and rotate the mold frame. The brick feeding mechanism returns to its initial state, completing one circumferential brick feeding cycle. This process is repeated until the circumferential bricklaying reaches the top. Before the top is laid, the expansion cylinder in the top formwork extends and compresses the refractory bricks on both sides. The distance after expansion is recorded, and the bricks are allocated based on the calculated space. The required brick type and quantity are transmitted to the belt conveyor control terminal, where the required refractory bricks are transported and laid. After the last set of arc-shaped support plates presses the refractory bricks, the sealing bricks are manually driven in, completing the circumferential bricklaying process.

[0032] The advantages of this structure include: a gear-mold frame dynamic-static coupling transmission design for high-precision rotary positioning; brick joint accuracy control ≤1mm; a dual-speed guide rail propulsion and double-brick pressing mechanism to ensure compactness; a 90% reduction in the number of workers required for high-altitude operations; and a top gap adaptive compensation algorithm to dynamically optimize brick distribution. Overall, construction efficiency is increased by over 300%.

[0033] The above embodiments are merely descriptions of preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

[0034] The parts not covered in this utility model are the same as or can be implemented using existing technologies.

Claims

1. A rotary conveying mechanism for a cement rotary kiln bricklaying equipment, characterized in that: The device includes a steering connector structure and a set of pneumatic brick clamping devices at the upper and lower ends of the steering connector structure. The steering connector structure includes a set of spaced-apart rotating connecting frames and a steering control structure between the two rotating frames. The steering control structure includes a steering connecting seat, an inner steering gear in the inner ring of the steering connecting seat, a drive gear meshing with the inner steering gear, and a drive motor connected to the drive gear. The pneumatic brick clamping device includes a clamping body drive control structure between the steering connecting seat and the rotating connecting frame, and a brick clamping structure connected to the clamping body drive structure.

2. The rotary conveying mechanism of the cement rotary kiln bricklaying equipment as described in claim 1, characterized in that: The clamping body drive control structure includes a set of telescopic control cylinders whose ends are connected to the steering connecting seat, a set of built-in slide rails located at the inner ends of the two rotating connecting frames, and a connecting slide seat located on each built-in slide rail.

3. The rotary conveying mechanism of the cement rotary kiln bricklaying equipment as described in claim 2, characterized in that: The outer end of each connecting slide is connected to the brick clamping structure, which includes an outer seat body connected to each connecting slide, a brick clamping seat between two outer seat bodies, a pneumatic brick clamping assembly inside the brick clamping seat, and a brick pushing assembly at the rear of the pneumatic brick clamping assembly.

4. The rotary conveying mechanism of the cement rotary kiln bricklaying equipment as described in claim 3, characterized in that: The pneumatic brick clamping assembly includes an inner connecting frame inside the brick clamping seat, brick top clamping members evenly distributed on the inner connecting frame, a top clamping cylinder group located at the rear of the inner connecting frame and corresponding to each brick top clamping member, and a side brick clamping device located on each side end face of the brick clamping seat.

5. The rotary conveying mechanism of the cement rotary kiln bricklaying equipment as described in claim 4, characterized in that: The side-end brick clamping device includes an outer connecting plate located outside the brick clamping seat, a side-end brick-tapping cylinder located inside the outer connecting plate and penetrating the brick clamping seat, and a brick-tapping block located at the output end of the side-end brick-tapping cylinder.

6. The rotary conveying mechanism of the cement rotary kiln bricklaying equipment as described in claim 3, characterized in that: The brick-pushing assembly includes a docking rail on the inner side of each brick clamping seat, a lateral brick-pushing rod between each docking rail, and a linkage bottom pusher plate at the lower part of the lateral brick-pushing rod.

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