PET film sample testing device and smoothing mechanism
By designing a smoothing mechanism and a detection module for a PET film sample testing device, the error problem caused by human operation in PET film testing was solved, and the smoothness of the PET film surface and high-precision detection were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHIXIN BOYUAN (ANHUI) NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-06-02
AI Technical Summary
Existing PET film testing methods suffer from inaccurate test results and large data errors due to human error, and the films are prone to wrinkles or unevenness, making it difficult to meet the requirements of high-precision testing.
A PET film sample testing device was designed, including a PET film placement stage, a smoothing mechanism, and a control module. The smoothing component and driver are used to achieve a smooth PET film surface, and an infrared ranging module and a chip sensor are used for accurate detection.
It effectively eliminates wrinkles and unevenness on the surface of PET film, providing an ideal test surface, ensuring the accuracy and precision of test data, and meeting the requirements of high-precision testing.
Smart Images

Figure CN224317002U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of PET film testing technology, and in particular relates to a PET film sample testing device and a smoothing mechanism. Background Technology
[0002] In related technologies, PET film testing is mostly conducted manually, such as manually pressing the film and manually recording test data. This not only consumes a lot of time and manpower, but also easily leads to inaccurate test results and untimely data recording due to human factors. Furthermore, because the film material is soft and thin, it is very easy to develop wrinkles or unevenness during placement and testing, making it impossible to obtain an ideal test surface. This results in significant errors in the film width, thickness, and other information obtained during testing, which seriously affects the accuracy of the quality and performance evaluation and analysis of PET film samples and makes it difficult to meet the current demand for high-precision film testing.
[0003] Therefore, due to the fact that PET film is prone to wrinkles or unevenness during testing, it is impossible to obtain an ideal test surface, resulting in large errors in the obtained film width, thickness and other information. It is necessary to design a PET film sample testing device and a smoothing mechanism.
[0004] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Utility Model Content
[0005] This disclosure provides at least one PET film sample testing device and smoothing mechanism to solve the technical problem that PET film is prone to wrinkles or unevenness during testing, which makes it impossible to obtain an ideal test surface and results in large errors in the width, thickness and other information of the film obtained during testing.
[0006] In a first aspect, embodiments of this disclosure provide a PET film sample testing device, comprising:
[0007] A PET film placement platform has a film flattening area on at least one side, and the PET film body extends from the side of the PET film placement platform to the corresponding film flattening area.
[0008] The control module is used to control the smoothing mechanism; among which,
[0009] The pacification agencies include:
[0010] The smoothing components are arranged vertically, and each smoothing component is equipped with a smoothing element. The two smoothing elements are arranged vertically and vertically with a film smoothing gap between them.
[0011] The driver, electrically connected to the control module, drives the smoothing component to move back and forth, smoothing the PET film body that passes through the film smoothing gap.
[0012] In one alternative implementation, the smoothing assembly includes: a pair of screws;
[0013] Both the PET film placement platform and the pressing mechanism are equipped with support blocks corresponding to the screw, and the screw is arranged laterally and passes through the support blocks;
[0014] The screw is threaded with a slider, and a smoothing roller is rotatably connected between the sliders on the two screws. The smoothing roller contacts the top or bottom surface of the corresponding PET film body protruding part.
[0015] The slider is provided with a guide rod parallel to the screw, and the guide rod is connected to the support block;
[0016] The screw and the corresponding driver are connected via a rotating rod. The driver is electrically connected to the control module. The control module controls the driver to drive the rotating rod to rotate, thereby driving the screw to rotate. The sliders on the two screws move in the same direction along the screws, driving the smoothing roller to move and smooth the PET film body that passes through the film smoothing gap.
[0017] In one optional embodiment, a connecting pipe is provided on the corresponding support block of the smoothing component located at the top, and an infrared ranging module is provided on the connecting pipe. The infrared ranging module is electrically connected to the control module.
[0018] The infrared ranging module is closer to the PET film placement platform than the smoothing roller, and the infrared ranging module is located above the film smoothing area;
[0019] The control module detects the dimensional parameters of the PET film body through the infrared ranging module.
[0020] In one optional embodiment, a plate sensor is provided on the smoothing roller, and the plate sensor is electrically connected to the control module;
[0021] The control module detects the pressure distribution of the PET film body through the chip sensor.
[0022] In one optional embodiment, the pressing mechanism is electrically connected to the control module, and the control module controls the pressing mechanism to press the PET film body portion on the PET film placement stage; wherein
[0023] The clamping mechanism includes: a second motor, a lead screw, a slide, and a pressure plate;
[0024] The lead screw is vertically mounted on one side of the PET film placement platform. The lead screw is connected to the second motor, and the second motor is electrically connected to the control module.
[0025] The slide is threadedly connected to the lead screw;
[0026] The pressure plate is mounted on the carriage and is located above the PET film placement platform;
[0027] The control module controls the second motor to drive the lead screw to rotate, so that the slide can move up and down along the lead screw, thereby driving the pressure plate to move up and down.
[0028] In one optional embodiment, guide posts are vertically arranged on both sides of the lead screw, and the bottom of the guide posts is connected to the side wall of the PET film placement table through a fixing block.
[0029] The top of the guide post is connected to the connecting plate;
[0030] The carriage is slidably connected to the guide column;
[0031] The top of the lead screw is rotatably connected to the connecting plate;
[0032] The second motor is connected to the side wall of the PET film placement platform via a fixing block.
[0033] In one optional embodiment, a display is provided on the pressure plate, and the display is electrically connected to the control module;
[0034] The control module controls the display to show the pressure distribution of the PET film body and the dimensional parameters of the PET film body.
[0035] Secondly, embodiments of this disclosure also provide a smoothing mechanism, comprising:
[0036] The smoothing components are arranged vertically, and each smoothing component is equipped with a smoothing element. The two smoothing elements are arranged vertically and vertically with a film smoothing gap between them.
[0037] The driver, electrically connected to the control module, drives the smoothing component to move back and forth, smoothing the PET film body that passes through the film smoothing gap.
[0038] In one alternative implementation, the smoothing assembly includes: a pair of screws;
[0039] A support block corresponding to the screw, wherein the screw is arranged laterally and passes through the support block;
[0040] The screw is threaded with a slider, and a smoothing roller is rotatably connected between the sliders on the two screws. The smoothing roller contacts the top or bottom surface of the corresponding PET film body protruding part.
[0041] The slider is provided with a guide rod parallel to the screw, and the guide rod is connected to the support block;
[0042] The screw and the corresponding driver are connected via a rotating rod. The driver is electrically connected to the control module. The control module controls the driver to drive the rotating rod to rotate, thereby driving the screw to rotate. The sliders on the two screws move in the same direction along the screw, driving the smoothing roller to move and smooth the protruding part of the PET film body.
[0043] In one optional embodiment, a connecting pipe is provided on the corresponding support block of the smoothing component located at the top, and an infrared ranging module is provided on the connecting pipe. The infrared ranging module is electrically connected to the control module.
[0044] The infrared ranging module is located above the protruding portion of the PET film body;
[0045] The control module detects the dimensional parameters of the PET film body through the infrared ranging module.
[0046] A plate sensor is installed on the smoothing roller, and the plate sensor is electrically connected to the control module;
[0047] The control module detects the pressure distribution of the PET film body through the chip sensor.
[0048] The beneficial effects of this utility model are as follows: This PET film sample testing device includes: a PET film placement platform, which has a film smoothing area on at least one side, and the PET film body extends from the PET film placement platform side to the corresponding film smoothing area; a control module for controlling a smoothing mechanism; wherein the smoothing mechanism includes: smoothing components arranged vertically, each smoothing component having a smoothing element, the two smoothing elements being arranged vertically with a film smoothing gap between them; and a driver electrically connected to the control module to drive the smoothing element to move back and forth, smoothing the PET film body passing through the film smoothing gap, thereby realizing the smoothing roller performing a smoothing operation on the surface of the PET film body, effectively eliminating wrinkles or unevenness on the surface of the PET film body, and providing a more ideal test surface for testing.
[0049] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.
[0050] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0051] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0052] Figure 1 This is a schematic diagram of the structure of a PET film sample testing device provided in an embodiment of the present disclosure;
[0053] Figure 2 This is a schematic diagram of a clamping mechanism provided in an embodiment of the present disclosure;
[0054] Figure 3 This is a schematic diagram of the structure of a smoothing component provided in an embodiment of the present disclosure;
[0055] Figure 4 This is a schematic diagram of the placement of the PET film body provided in an embodiment of this disclosure;
[0056] Figure 5 A schematic block diagram of a PET film sample testing device provided in an embodiment of this disclosure.
[0057] In the picture:
[0058] PET film placement platform
[0059] 1 Smoothing mechanism, 11 Smoothing component, 111 Screw, 112 Support block, 113 Slider, 114 Connecting rod, 115 Smoothing roller, 116 Guide rod, 117 Driver, 118 Rotating rod, 12 Connecting tube, 13 Infrared ranging module, 14 Chip sensor;
[0060] 2. Clamping mechanism; 21. Second motor; 22. Lead screw; 23. Slide; 24. Pressure plate; 25. Guide post; 26. Connecting plate; 27. Fixing block; 28. Display.
[0061] 3PET film body;
[0062] 4. Base;
[0063] 5. PET film placement platform. Detailed Implementation
[0064] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0065] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.
[0066] PET film is made from polyethylene terephthalate (PET) resin through a polycondensation reaction of dimethyl terephthalate and ethylene glycol, and then biaxially stretched into a film. Its molecular chains are regularly arranged, exhibiting good crystallinity and orientation, resulting in excellent physical properties. As a high-performance polymer material, PET film (polyethylene terephthalate film) has wide applications in packaging, electronics, optics, and many other fields. With the increasing demands for quality and performance from various industries, accurate testing and evaluation of PET film parameters have become crucial. In related technologies, PET film testing is mostly conducted manually, such as manually pressing the film and manually recording test data. The inventors found that this testing process not only consumes a lot of time and manpower, but is also prone to inaccurate test results and untimely data recording due to human factors. Furthermore, because the film material is soft and thin, it is very easy to develop wrinkles or unevenness during placement and testing, making it impossible to obtain an ideal test surface. This results in significant errors in the film width, thickness, and other information obtained from the test, which seriously affects the accuracy of the quality and performance evaluation and analysis of PET film samples and makes it difficult to meet the current demand for high-precision film testing.
[0067] The shortcomings of the above solutions are the result of the utility model inventor's practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as contributions made by the utility model inventor to this disclosure.
[0068] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0069] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0070] like Figure 1 and Figure 4 As shown, at least one disclosed embodiment provides a PET film sample testing device, including: a PET film placement platform 5, which has a film smoothing area on at least one side, with PET film bodies 3 extending from the PET film placement platform 5 to the corresponding film smoothing area; a control module for controlling a smoothing mechanism 1; wherein the smoothing mechanism 1 includes: smoothing components 11 arranged vertically, each of the two smoothing components 11 having a smoothing element 115, the two smoothing elements 115 being arranged vertically with a film smoothing gap between them; and a driver 117 electrically connected to the control module to drive the smoothing element 115 to move back and forth, smoothing the PET film body 3 passing through the film smoothing gap, thereby realizing the smoothing operation of the smoothing roller 115 on the surface of the PET film body 3, effectively eliminating wrinkles or unevenness on the surface of the PET film body 3, providing a more ideal test surface for testing, ensuring the accuracy of the data detected during the testing of the PET film body 3, and ensuring the test results of the PET film body 3.
[0071] A PET film placement platform 5 supports a PET film body 3, with a portion of the PET film body 3 extending from the PET film placement platform 5 and located in the film flattening area. A smoothing mechanism 1 corresponds to the portion of the PET film body 3 extending from the PET film placement platform 5. The smoothing mechanism 1 is electrically connected to a control module, which controls it to smooth the extended portion of the PET film body 3. The smoothing mechanism 1 includes a pair of smoothing components 11. The two smoothing components 11 are arranged vertically, with the upper smoothing component 11 mounted on the pressing mechanism 2 on the PET film placement platform 5, and the lower smoothing component 11 mounted on the PET film. On the film placement platform 5, the upper smoothing component 11 contacts the top surface of the protruding part of the PET film body 3, and the lower smoothing component 11 contacts the bottom surface of the protruding part of the PET film body 3. The control module controls the two smoothing components 11 to move synchronously to smooth the protruding part of the PET film body 3, thereby realizing the smoothing operation of the smoothing roller 115 on the surface of the PET film body 3, effectively eliminating wrinkles or unevenness on the surface of the PET film body 3, providing a more ideal test surface for testing, ensuring the accuracy of the data detected during the testing of the PET film body 3, and ensuring the test results of the PET film body 3.
[0072] In this embodiment, the PET film placement platform 5 is used to support the PET film body 3. The width of the PET film placement platform 5 can be wider than the width of the PET film body 3, which can ensure that the PET film body 3 maintains a stable placement state during the test, avoids the test results being affected by uneven placement surface, and allows the PET film body 3 to extend out of the PET film placement platform 5 from one or both sides of the PET film placement platform 5 in the length direction after being placed on the PET film placement platform 5. The smoothing mechanism 1 can smooth the part of the PET film body 3 that extends out of the PET film placement platform 5. The part of the PET film body 3 located on the PET film placement platform 5 can be the part that has already been tested, ensuring that the PET film body 3 can be completely tested.
[0073] In this embodiment, the PET film placement platform 5 can be set on the base 4, which provides a stable installation platform.
[0074] like Figure 3 As shown, in one optional embodiment, the smoothing assembly 11 includes: a pair of screws 111; both the PET film placement platform 5 and the pressing mechanism 2 are provided with support blocks 112 corresponding to the screws 111, the screws 111 are arranged laterally and pass through the support blocks 112; a slider 113 is threadedly connected to the screws 111, and a smoothing roller 115 is rotatably connected between the sliders 113 on the two screws 111, the smoothing roller 115 contacting the top or bottom surface of the corresponding PET film body 3 protruding portion; a connecting rod 113 is threaded through the slider 113 and connected to the screws 111. 11 parallel guide rods 116 are connected to support block 112; the screw 111 and the corresponding driver 117 are connected through rotating rod 118. The driver 117 is electrically connected to the control module. The control module controls the driver 117 to drive the rotating rod 118 to rotate, so as to drive the screw 111 to rotate. The sliders 113 on the two screws 111 move in the same direction along the screws 111, driving the smoothing roller 115 to move to smooth the PET film body 3 passing through the film smoothing gap, that is, to smooth the part of the PET film body 3 located in the film smoothing area.
[0075] In this embodiment, the guide rod 116 can prevent the slider 113 from deviating or wobbling during the sliding process, ensuring the smoothness and accuracy of the slider 113's movement.
[0076] In this embodiment, the two sliders 113 can be connected by a connecting rod 114. The smoothing roller 115 is sleeved on the connecting rod 114 and is rotatably connected to the connecting rod 114, so that when the sliders 113 move, the smoothing roller 115 can move and rotate with the connecting rod 114.
[0077] In this embodiment, the driver 117 can be a dual-axis motor. When the PET film body 3 has a portion extending from both sides of the PET film placement platform 5, both output ends of the dual-axis motor can be connected to the corresponding screws 111 through the rotating rod 118, so that the portions of the PET film body 3 extending from both sides of the PET film placement platform 5 can be smoothed by the corresponding smoothing rollers 115 at the same time.
[0078] In this embodiment, the two screws 111 in a smoothing component 11 can be connected to the corresponding drivers 117 respectively. The drivers 117 are controlled by the control module to work synchronously, so that the corresponding screws 111 rotate synchronously, driving the smoothing roller 115 to smooth the part of the PET film body 3 that extends out of the PET film placement table 5.
[0079] In this embodiment, the driver 117 can control the rotation direction of the screw 111 according to the rotation direction of the thread on the connected screw 111, so as to ensure that when the two screws 111 in a smoothing assembly 11 rotate, the sliders 113 set on them can move synchronously in the same direction, and the sliders 113 in a pair of smoothing assemblies 11 all move in the same direction, so that the two smoothing rollers 115 move synchronously in the same direction to smooth, ensuring the stable movement of the smoothing rollers 115 and ensuring the smoothing effect.
[0080] In this embodiment, in another implementation, only one of the two screws 111 in a smoothing component 11 can be connected to the driver 117 via a rotating rod 118. The threads on the two screws 111 are arranged in opposite directions. Because the threads on the two screws 111 are arranged in opposite directions, when the driver 117 drives the rotating rod 118 to rotate, the two sliders 113 will slide synchronously in the same direction. This design allows the two sliders 113 to be precisely positioned on the screws 111 to meet the testing requirements of PET film bodies 3 of different sizes.
[0081] In this embodiment, the support block 112 can be used to support the rotating rod 118 connected to the driver 117, ensuring its stability during operation. The rotating rod 118 can pass through the support block 112.
[0082] In this embodiment, the smoothing roller 115 can smooth the PET film body 3 before testing, eliminating any wrinkles or unevenness that may exist on the surface of the PET film body 3, thereby improving the accuracy of the test.
[0083] like Figure 5As shown, in one optional embodiment, a connecting pipe 12 is provided on the corresponding support block 112 of the smoothing component 11 located at the top. An infrared ranging module 13 is provided on the connecting pipe 12, and the infrared ranging module 13 is electrically connected to the control module. The infrared ranging module 13 is closer to the PET film placement platform 5 than the smoothing roller 115, and the infrared ranging module 13 is located above the film smoothing area. The control module detects the dimensional parameters of the PET film body 3, such as thickness, width, and flatness, through the infrared ranging module 13.
[0084] In this embodiment, the connecting tube 12 can be made of a material with a certain degree of flexibility, such as a gooseneck tube, so that the position of the infrared ranging module 13 can be adjusted and the infrared ranging module 13 can be kept stable after adjustment. Furthermore, the infrared ranging module 13 is closer to the PET film placement platform 5 than the smoothing roller 115, so that the PET film body 3 detected by the infrared ranging module 13 is the part that has been smoothed, thus ensuring the detection result.
[0085] In this embodiment, when the slider 113 slides on the screw 111, the position of the infrared ranging module 13 changes accordingly, allowing testing of different positions of the PET film body 3. The infrared ranging module 13 can directly use an infrared rangefinder, specifically a MicroD rangefinder, which can clearly scan and test the width and thickness of the PET film body 3, improving testing accuracy. Alternatively, the infrared ranging module 13 can use an infrared sensor, such as an NS-LVDC capacitive sensor. This sensor has a constant and adjustable measuring force, can adapt to hard or soft material surfaces, and can test film thickness, film height, and surface morphology of micron and nanostructures. It is suitable for film testing of various materials, meeting high-precision testing requirements.
[0086] In one optional embodiment, a sheet sensor 14 is provided on the smoothing roller 115, and the sheet sensor 14 is electrically connected to the control module; the control module detects the pressure distribution of the PET film body 3 through the sheet sensor 14.
[0087] like Figure 2As shown, in one optional embodiment, the pressing mechanism 2 is electrically connected to the control module, and the control module controls the pressing mechanism 2 to press the PET film body 3 portion on the PET film placement platform 5; wherein the pressing mechanism 2 includes: a second motor 21, a lead screw 22, a slide 23, and a pressure plate 24; the lead screw 22 is vertically disposed on one side of the PET film placement platform 5, the lead screw 22 is connected to the second motor 21, and the second motor 21 is electrically connected to the control module; the slide 23 is threadedly connected to the lead screw 22; the pressure plate 24 is disposed on the slide 23, and the pressure plate 24 is located above the PET film placement platform 5; the control module controls the second motor 21 to drive the lead screw 22 to rotate, so that the slide 23 moves up and down along the lead screw 22, thereby driving the pressure plate 24 to move up and down.
[0088] In this embodiment, the pressure plate 24 is raised and lowered by rotating the lead screw 22, so that the pressure plate 24 can accurately press the PET film body 3 on the PET film placement platform 5, avoiding wrinkles caused by the movement of the PET film body 3 during the smoothing process.
[0089] In this embodiment, the pressure plate 24 can be adapted to the size of the PET film placement platform 5 to completely press the PET film body 3 part on the PET film placement platform 5.
[0090] In this embodiment, the threaded connection between the slide 23 and the lead screw 22 can be, but is not limited to, the following: the slide 23 and the lead screw 22 are threaded together, and the connection between the slide 23 and the lead screw 22 is provided with an external thread that engages with the thread of the lead screw 22. When the second motor 21 is started, the lead screw 22 begins to rotate. Due to the threaded engagement between the slide 23 and the lead screw 22, the slide 23 will move up and down along the axial direction of the lead screw 22, thereby realizing the pressing or releasing operation of the pressure plate 24 on the PET film body 3.
[0091] In this embodiment, the driver 117 and the support block 112 in the upper-mounted smoothing component 11 can be disposed on the side wall of the pressure plate 24.
[0092] In one optional embodiment, guide posts 25 are vertically arranged on both sides of the lead screw 22. The bottom of the guide posts 25 is connected to the side wall of the PET film placement platform 5 through a fixing block 27; the top of the guide posts 25 is connected to the connecting plate 26; the slide 23 is slidably connected to the guide posts 25; the top of the lead screw 22 is rotatably connected to the connecting plate 26; and the second motor 21 is connected to the side wall of the PET film placement platform 5 through the fixing block 27.
[0093] In this embodiment, the guide post 25 guides the lifting and lowering of the carriage 23, ensuring that the carriage 23 can move up and down stably along its direction.
[0094] In one optional embodiment, a display 28 is provided on the top surface of the pressure plate 24, and the display 28 is electrically connected to the control module; the control module controls the display 28 to display the pressure distribution of the PET film body 3 and the dimensional parameters of the PET film body 3, so that the operator can intuitively obtain test information.
[0095] In this embodiment, the models of the driver 117 and the second motor 21 can be selected according to the actual size of the PET film body 3 being tested.
[0096] In this embodiment, the smoothing component 11 located at the top can move up and down with the pressure plate 24, which facilitates the placement and removal of the PET film body 3. When the pressure plate 24 presses the PET film body 3, the part of the PET film body 3 that extends out of the PET film placement table 5 is located between the two smoothing rollers 115 and contacts the two smoothing rollers 115.
[0097] In this embodiment, the PET film body 3 is first placed flat on the PET film placement platform 5, so that the two ends of the PET film body 3 naturally hang down on the smoothing roller 115 below. Then, the second motor 21 is started to drive the lead screw 22 to start rotating. The slide 23 is driven by the lead screw 22 and slowly slides down along the guide post 25. The pressure plate 24 gradually approaches the PET film body 3 until it is firmly pressed.
[0098] After the PET film body 3 is pressed and fixed, the smoothing roller 115 begins to move. The driver 117 drives the rotating rod 118 to rotate, which in turn drives the screw 111 to rotate, causing the two sliders 113 to slide synchronously in the same direction. The connecting rod 114 connecting the two sliders 113 moves accordingly, and the smoothing roller 115 mounted on the connecting rod 114 also slides along the surface of the PET film body 3. Since the smoothing roller 115 and the connecting rod 114 are rotatably connected, during the movement, the smoothing roller 115 rolls along the surface of the PET film body 3. While smoothing the PET film body 3, the surface sensor 14 on the surface of the smoothing roller 115 contacts the PET film body 3, accurately detecting information such as the pressure distribution on the surface of the PET film body 3. Simultaneously, the infrared ranging module 13, mounted above the slider 113 via the connecting tube 12, also moves as the slider 113 moves horizontally, accurately testing various dimensional parameters of the PET film body 3.
[0099] All data collected by the chip sensor 14 and the infrared ranging module 13 are transmitted in real time to the display 28 via electrical connection for intuitive display. Operators can conduct a comprehensive evaluation and in-depth analysis of the quality and performance of the PET film body 3 based on the data on the display 28.
[0100] After the test is completed, the second motor 21 is started to reverse, and the slide 23 drives the pressure plate 24 to rise upward, releasing the pressure on the PET film body 3. At this time, the PET film body 3 can be easily removed for subsequent replacement or other operations, in order to carry out the next test.
[0101] At least one other disclosed embodiment also provides a smoothing mechanism 1 used in the above-mentioned PET film sample testing device, comprising: the smoothing mechanism 1 comprising: smoothing components 11 arranged vertically, each of the two smoothing components 11 being provided with a smoothing element 115, the two smoothing elements 115 being arranged vertically and vertically with a film smoothing gap between them; and a driver 117 electrically connected to a control module to drive the smoothing element 115 to move back and forth to smooth the PET film body 3 passing through the film smoothing gap.
[0102] In one optional embodiment, the smoothing assembly 11 includes: a pair of screws 111; a support block 112 corresponding to the screws 111, the screws 111 being arranged laterally and passing through the support block 112; a slider 113 threadedly connected to the screws 111, a smoothing roller 115 rotatably connected between the sliders 113 on the two screws 111, the smoothing roller 115 contacting the top or bottom surface of the corresponding PET film body 3 protruding portion; a guide rod 116 parallel to the screws 111 passing through the slider 113, the guide rod 116 being connected to the support block 112; the screws 111 and the corresponding driver 117 being connected through a rotating rod 118, the driver 117 being electrically connected to a control module, the control module controlling the driver 117 to drive the rotating rod 118 to rotate, thereby driving the screws 111 to rotate, the sliders 113 on the two screws 111 moving in the same direction along the screws 111, driving the smoothing roller 115 to move and smooth the protruding portion of the PET film body 3.
[0103] In one optional embodiment, a connecting pipe 12 is provided on the corresponding support block 112 of the smoothing component 11 located at the top. An infrared ranging module 13 is provided on the connecting pipe 12, and the infrared ranging module 13 is electrically connected to the control module. The infrared ranging module 13 is located above the protruding part of the PET film body 3. The control module detects the dimensional parameters of the PET film body 3 through the infrared ranging module 13. A sheet sensor 14 is provided on the smoothing roller 115, and the sheet sensor 14 is electrically connected to the control module. The control module detects the pressure distribution of the PET film body 3 through the sheet sensor 14.
[0104] In summary, this PET film sample testing device includes: a PET film placement platform 5, which has a film smoothing area on at least one side, with the PET film body 3 extending from the PET film placement platform 5 to the corresponding film smoothing area; a control module for controlling a smoothing mechanism 1; wherein the smoothing mechanism 1 includes: smoothing components 11 arranged vertically, each of the two smoothing components 11 having a smoothing element 115, the two smoothing elements 115 being arranged vertically with a film smoothing gap between them; and a driver 117 electrically connected to the control module to drive the smoothing element 115 to move back and forth, smoothing the PET film body 3 passing through the film smoothing gap, thereby realizing the smoothing operation of the smoothing roller 115 on the surface of the PET film body 3, effectively eliminating wrinkles or unevenness on the surface of the PET film body 3, providing a more ideal test surface for testing, ensuring the accuracy of the data detected during the testing of the PET film body 3, and ensuring the test results of the PET film body 3.
[0105] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0106] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as the second element, component, region, layer, or segment.
[0107] Spatially relative terms, such as “inside,” “outside,” “below,” “below,” “down,” “above,” “up,” etc., may be used herein to describe the relationship between one element or feature illustrated in the figures and another element or feature. In addition to the orientations depicted in the figures, spatially relative terms may be intended to cover different orientations of the device in use or operation. For example, if the device in the figure is flipped, an element described as “below” or “under” other elements or features would be oriented as “above” other elements or features.
[0108] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A PET film sample testing device, characterized in that, include: The PET film placement platform (5) has a film flattening area on at least one side, and the PET film body (3) extends from the side of the PET film placement platform (5) to the corresponding film flattening area. The control module is used to control the smoothing mechanism (1); wherein, The pacification agency (1) includes: The smoothing components (11) are arranged vertically, and each smoothing component (11) is provided with a smoothing roller (115). The two smoothing rollers (115) are arranged vertically and vertically with a film smoothing gap between them. The driver (117) is electrically connected to the control module to drive the smoothing roller (115) to move back and forth to smooth the PET film body (3) that passes through the film smoothing gap.
2. The PET film sample testing device as described in claim 1, characterized in that: The smoothing assembly (11) includes: a pair of screws (111); Both the PET film placement platform (5) and the pressing mechanism (2) are provided with support blocks (112) corresponding to the screw (111). The screw (111) is arranged laterally and passes through the support block (112). The screw (111) is threaded with a slider (113), and a smoothing roller (115) is rotatably connected between the sliders (113) on the two screws (111). The smoothing roller (115) contacts the top or bottom surface of the protruding part of the corresponding PET film body (3). The slider (113) is provided with a guide rod (116) parallel to the screw (111), and the guide rod (116) is connected to the support block (112); The screw (111) and the corresponding driver (117) are connected by a rotating rod (118). The driver (117) is electrically connected to the control module. The control module controls the driver (117) to drive the rotating rod (118) to rotate, thereby driving the screw (111) to rotate. The sliders (113) on the two screws (111) move in the same direction along the screws (111), driving the smoothing roller (115) to move to smooth the PET film body (3) that passes through the film smoothing gap.
3. The PET film sample testing device as described in claim 2, characterized in that: A connecting pipe (12) is provided on the corresponding support block (112) in the upper-mounted smoothing component (11), and an infrared ranging module (13) is provided on the connecting pipe (12). The infrared ranging module (13) is electrically connected to the control module. The infrared ranging module (13) is closer to the PET film placement platform (5) than the smoothing roller (115), and the infrared ranging module (13) is located above the film smoothing area; The control module detects the size parameters of the PET film body (3) through the infrared ranging module (13).
4. The PET film sample testing device as described in claim 2, characterized in that: A plate sensor (14) is provided on the smoothing roller (115), and the plate sensor (14) is electrically connected to the control module; The control module detects the pressure distribution of the PET film body (3) through the chip sensor (14).
5. The PET film sample testing device as described in claim 2, characterized in that: The pressing mechanism (2) is electrically connected to the control module, and the control module controls the pressing mechanism (2) to press the PET film body (3) on the PET film placement platform (5); wherein The clamping mechanism (2) includes: a second motor (21), a lead screw (22), a slide (23), and a pressure plate (24); The lead screw (22) is vertically arranged on one side of the PET film placement platform (5). The lead screw (22) is connected to the second motor (21), and the second motor (21) is electrically connected to the control module. The slide (23) is threadedly connected to the lead screw (22); The pressure plate (24) is disposed on the slide (23) and the pressure plate (24) is located above the PET film placement platform (5); The control module controls the second motor (21) to drive the lead screw (22) to rotate, so that the slide (23) moves up and down along the lead screw (22), thereby driving the pressure plate (24) to move up and down.
6. The PET film sample testing device as described in claim 5, characterized in that: The lead screw (22) is vertically provided with guide posts (25) on both sides, and the bottom of the guide posts (25) is connected to the side wall of the PET film placement platform (5) through a fixing block (27); The top of the guide post (25) is connected to the connecting plate (26); The carriage (23) is slidably connected to the guide post (25); The top of the lead screw (22) is rotatably connected to the connecting plate (26); The second motor (21) is connected to the side wall of the PET film placement platform (5) via a fixing block (27).
7. The PET film sample testing device as described in claim 5, characterized in that: A display (28) is provided on the pressure plate (24), and the display (28) is electrically connected to the control module; The control module controls the display (28) to display the pressure distribution of the PET film body (3) and the size parameters of the PET film body (3).
8. A smoothing mechanism, characterized in that, include: The smoothing components (11) are arranged vertically, and each smoothing component (11) is provided with a smoothing roller (115). The two smoothing rollers (115) are arranged vertically and vertically with a film smoothing gap between them. The driver (117) is electrically connected to the control module to drive the smoothing roller (115) to move back and forth to smooth the PET film body (3) that passes through the film smoothing gap.
9. The smoothing mechanism as described in claim 8, characterized in that: The smoothing assembly (11) includes: a pair of screws (111); A support block (112) corresponding to the screw (111), wherein the screw (111) is arranged laterally and passes through the support block (112). The screw (111) is threaded with a slider (113), and a smoothing roller (115) is rotatably connected between the sliders (113) on the two screws (111). The smoothing roller (115) contacts the top or bottom surface of the protruding part of the corresponding PET film body (3). The slider (113) is provided with a guide rod (116) parallel to the screw (111), and the guide rod (116) is connected to the support block (112); The screw (111) and the corresponding driver (117) are connected by a rotating rod (118). The driver (117) is electrically connected to the control module. The control module controls the driver (117) to drive the rotating rod (118) to rotate, so as to drive the screw (111) to rotate. The sliders (113) on the two screws (111) move in the same direction along the screws (111), driving the smoothing roller (115) to move and smooth the protruding part of the PET film body (3).
10. The smoothing mechanism as described in claim 9, characterized in that: A connecting pipe (12) is provided on the corresponding support block (112) in the upper-mounted smoothing component (11), and an infrared ranging module (13) is provided on the connecting pipe (12). The infrared ranging module (13) is electrically connected to the control module. The infrared ranging module (13) is located above the extended portion of the PET film body (3); The control module detects the dimensional parameters of the PET film body (3) through the infrared ranging module (13); A plate sensor (14) is provided on the smoothing roller (115), and the plate sensor (14) is electrically connected to the control module; The control module detects the pressure distribution of the PET film body (3) through the chip sensor (14).