Battery powder efficient grinding and grading integrated machine

By designing an integrated high-efficiency grinding and grading machine for battery powder, and utilizing grinding wheel crushing and activated carbon adsorption box to purify harmful gases, the problem of dust and toxic gas diffusion during battery powder grinding is solved, thereby improving operational safety and production efficiency.

CN224321491UActive Publication Date: 2026-06-05SHENZHEN MODERN SKY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN MODERN SKY TECH CO LTD
Filing Date
2025-07-03
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

The fine particles generated during the grinding process of battery powder can easily diffuse into metal dust pollution, accompanied by the release of toxic gases, threatening the health and safety of workers.

Method used

Design a high-efficiency grinding and grading integrated machine for battery powder, including components such as support frame, box, motor, grinding wheel, and activated carbon adsorption box, to achieve crushing, adsorption and collection, prevent dust diffusion and purify harmful gases.

Benefits of technology

It effectively solves the problems of dust pollution and toxic gas release, and improves the safety of the working environment and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to battery powder grinding technical field especially relates to a battery powder high -efficient grinding grading all -in -one. Technical scheme is as follows: a battery powder high -efficient grinding grading all -in -one, including support frame, box, first motor, spline shaft and flow guide disc etc. The upper portion fixedly connected with box of support frame is established with the feed inlet at the top of box, and the lower portion fixedly connected with first motor of support frame is fixedly connected with spline shaft of the output shaft of first motor, and the middle part fixedly connected with flow guide disc of support frame. 1, the utility model is driven spline shaft and upper grinding wheel rotation through first motor, and forms annular grinding clearance with fixed lower grinding wheel, realizes the high -efficient comminution of battery powder raw material, and makes the powder after grinding even discharge in cooperation with flow guide disc and flow guide mouth, and active carbon adsorption tank effectively adsorbs the harmful gas produced in the grinding process, improves the working environment, solves the metal dust and toxic gas produced in the processing process, and environmental protection safety.
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Description

Technical Field

[0001] This utility model relates to the field of battery powder grinding technology, and in particular to an integrated machine for high-efficiency grinding and grading of battery powder. Background Technology

[0002] Battery powder typically refers to the powdered materials generated during battery production, primarily composed of electrode materials such as lithium cobalt oxide, lithium iron phosphate, ternary materials (nickel-cobalt-manganese), or graphite in lithium-ion batteries. These powders are crucial in battery manufacturing, directly affecting battery capacity, cycle life, and safety. With the development of the new energy industry, the recycling of used batteries has become a key focus. Battery powder can be recycled and reused to extract valuable metals or regenerate electrode materials, reducing resource waste and environmental pollution. In recent years, researchers have been exploring more efficient and environmentally friendly battery powder preparation and recycling technologies to promote the sustainable development of the battery industry.

[0003] Currently, during the grinding and processing of battery powder, the fine particles generated easily diffuse into the air, forming metallic dust pollution. Simultaneously, the accompanying high-temperature friction may trigger electrolyte decomposition, releasing toxic gases such as hydrogen fluoride and triphenyl phosphate. These harmful substances are not only highly irritating and corrosive but can also enter the human body through the respiratory tract, causing lung damage, heavy metal poisoning, and other problems. Long-term exposure to this environment can easily lead to occupational respiratory diseases and even pose a risk of cancer to workers. Furthermore, poor ventilation or inadequate protective measures in the workshop will further exacerbate the hazards, seriously threatening the life and health safety of workers.

[0004] Therefore, it is necessary to design a high-efficiency grinding and grading machine for battery powder to solve the above-mentioned technical problems. Utility Model Content

[0005] To overcome the drawbacks of generating metal dust and toxic gases during the processing, which pose safety risks and health hazards, a high-efficiency grinding and grading integrated machine for battery powder is provided.

[0006] The technical solution is as follows: A high-efficiency grinding and grading integrated machine for battery powder includes a support frame, a housing, a first motor, a splined shaft, a guide plate, a guide port, a lower grinding wheel, an upper grinding wheel, an activated carbon adsorption box, a top cover, a protective cover, and a collection component. The housing is fixedly connected to the upper part of the support frame, and a feed port is opened at the top of the housing. The first motor is fixedly connected to the lower part of the support frame, and the output shaft of the first motor is fixedly connected to the splined shaft. The guide plate is fixedly connected to the middle part of the support frame, and a guide port is opened at the bottom of the guide plate. The lower grinding wheel is fixedly connected to the top of the guide plate. The upper grinding wheel is rotatably connected inside the housing. Three feed holes are opened in a circular array inside the upper grinding wheel. The splined shaft passes through the guide plate and the lower grinding wheel and is fixedly connected to the upper grinding wheel. Activated carbon adsorption boxes are symmetrically fixedly connected to the lower part of the housing. A top cover is placed on the top of each of the two activated carbon adsorption boxes. The protective cover is connected and communicates with the bottom of the housing. A collection component is provided at the lower part of the support frame.

[0007] Optionally, both the upper and lower grinding wheels are circular.

[0008] Optionally, the collection component includes a scraper block, a collection box, and a handle. The scraper block is symmetrically fixedly connected to the lower part of the upper grinding wheel, the collection box is slidably connected to the lower part of the support frame, and the handle is fixedly connected to the front of the collection box.

[0009] Optionally, it also includes support blocks, a feeding box, a partition, a second motor, a first rotating shaft, an auger, a transmission wheel, and a belt. Support blocks are symmetrically and fixedly connected to one side of the top of the box. A feeding box is fixedly connected between the upper parts of the two support blocks. The bottom of the feeding box is connected to and communicates with the feed inlet. A partition is fixedly connected inside the feeding box. A second motor is fixedly connected to the left side of the feeding box. First rotating shafts are symmetrically and rotatably connected inside the feeding box. An auger is fixedly connected to each of the two first rotating shafts. A transmission wheel is fixedly connected to one end of each of the two first rotating shafts that passes through the feeding box. A belt is wound between the two transmission wheels. The first rotating shaft located at the rear of the feeding box passes through the transmission wheel and is fixedly connected to the output shaft of the second motor.

[0010] Optionally, it also includes a third motor, a second rotating shaft, crushing wheels, and gears. The third motor is fixedly connected to the front of the housing. The second rotating shafts are symmetrically and rotatably connected inside the housing. Crushing wheels are fixedly connected to both second rotating shafts. Gears are fixedly connected to one end of each second rotating shaft that passes through the housing. The two gears mesh with each other. The second rotating shaft located on the left side of the housing passes through the gears and is fixedly connected to the output shaft of the third motor.

[0011] Optionally, the surfaces of the two crushing wheels are provided with raised teeth or sawtooth structures.

[0012] Optionally, it also includes a protective cover, which is fixedly connected to the front of the housing, and the output shaft of the third motor passes through the protective cover.

[0013] The beneficial effects of this utility model are: 1. This utility model uses a first motor to drive the spline shaft and the upper grinding wheel to rotate, forming an annular grinding gap with the fixed lower grinding wheel, thereby achieving efficient crushing of battery powder raw materials; with the help of the guide plate and guide port, the powder after grinding is discharged evenly; the activated carbon adsorption box effectively adsorbs the harmful gases generated during the grinding process, improves the working environment, and solves the problem of metal dust and toxic gases generated during the processing, making it environmentally friendly and safe.

[0014] 2. This utility model uses a scraper block that rotates with the upper grinding wheel to automatically scrape off battery powder adhering to the guide plate in its rotation path. The powder is then allowed to fall into the collection box through the guide port by gravity, achieving efficient recycling of the ground product. The sliding collection box and handle design make it easy for operators to clean and remove the powder regularly, effectively improving the continuous operation capability and production efficiency of the device. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a partial cross-sectional view of the splined shaft, lower grinding wheel, and upper grinding wheel components of this utility model.

[0017] Figure 3 This is a partial cross-sectional view of the components of this utility model, including the auger, drive wheel, and belt.

[0018] Figure 4 This is a partial sectional view of the gears, housing, and crushing wheel components of this utility model. Reference numerals: 1: Support frame, 2: Housing, 3: First motor, 4: Splined shaft, 5: Guide plate, 6: Guide port, 7: Lower grinding wheel, 8: Upper grinding wheel, 9: Activated carbon adsorption box, 10: Top cover, 11: Scraper block, 12: Collection box, 13: Handle, 14: Support block, 15: Feeding box, 16: Partition plate, 17: Second motor, 18: First rotating shaft, 19: Screwdriver, 20: Transmission wheel, 21: Belt, 22: Third motor, 23: Second rotating shaft, 24: Crushing wheel, 25: Gear, 26: Protective cover, 27: Protective shield. Detailed Implementation

[0019] Example: A high-efficiency grinding and grading integrated machine for battery powder, such as... Figure 1 , Figure 2 and Figure 4As shown, the assembly includes a support frame 1, a housing 2, a first motor 3, a splined shaft 4, a guide plate 5, a guide port 6, a lower grinding wheel 7, an upper grinding wheel 8, an activated carbon adsorption box 9, a top cover 10, a protective cover 27, a scraper block 11, a collection box 12, and a handle 13. The housing 2 is screwed onto the upper part of the support frame 1, and a feed port is opened at the top of the housing 2. The first motor 3 is screwed onto the lower part of the support frame 1, and a splined shaft 4 is welded to the output shaft of the first motor 3. A guide plate 5 is welded to the middle of the support frame 1, and a guide port 6 is opened at the front bottom of the guide plate 5. A lower grinding wheel 7 is welded to the middle of the top of the guide plate 5. An upper grinding wheel is rotatably connected to the bottom of the housing 2. 8. Both the upper grinding wheel 8 and the lower grinding wheel 7 are circular structures, which facilitates uniform force and stable rotation, improving grinding efficiency and precision. The bottom of the upper grinding wheel 8 has three feeding holes arranged in a ring. The spline shaft 4 passes through the guide plate 5 and the lower grinding wheel 7 and is welded to the upper grinding wheel 8. The lower part of the box 2 is symmetrically welded with activated carbon adsorption boxes 9. The top of each of the two activated carbon adsorption boxes 9 is covered with a top cover 10. The bottom of the box 2 is connected to and connected with a protective cover 27. The lower outer side of the upper grinding wheel 8 is symmetrically welded with scraping blocks 11. The lower front side of the support frame 1 is slidably connected with a collection box 12. The middle front side of the collection box 12 is welded with a handle 13.

[0020] When this device is needed, first start the first motor 3. The output shaft of the first motor 3 rotates clockwise, driving the splined shaft 4 to rotate. The splined shaft 4 drives the upper grinding wheel 8 to rotate, and the battery powder raw material is added from the feed inlet. The battery powder raw material falls into the upper grinding wheel 8. At the same time, the fine dust and harmful gases generated by the addition of battery powder raw material are adsorbed and purified by the activated carbon adsorption box 9. If the activated carbon inside the activated carbon adsorption box 9 needs to be replaced and maintained regularly, simply open the top cover 10 upwards to complete the activated carbon filling. After the filling is completed, close the top cover 10 downwards. The activated carbon flows into the lower grinding wheel through the three discharge holes of the upper grinding wheel 8. The upper grinding wheel 8 rotates under the drive of the first motor 3, with the lower grinding wheel 7 fixed. An annular grinding gap is formed between the upper grinding wheel 8 and the lower grinding wheel 7. After the battery powder raw material is gradually refined into powder of the required particle size by compression and friction, it is distributed on the guide plate 5. At this time, the protective cover 27 can prevent the ground raw material from floating out and prevent external dust from entering. Then the first motor 3 continues to run, and the battery powder raw material is continuously added to the upper grinding wheel 8 in the device. As a result, the ground battery powder continuously accumulates on the guide plate 5 and overflows, and then flows out from the guide port 6. After the finished powder is ground, the first motor 3 can be turned off.

[0021] When the upper grinding wheel 8 rotates, the two scraper blocks 11 continuously scrape the battery powder that falls on the guide plate 5 into the guide port 6 in its rotation path. The battery powder falls naturally under the influence of gravity and eventually falls into the collection box 12. The collection box 12 can hold a certain amount of ground finished powder. If it is necessary to empty the powder in the collection box 12, the operator should pull the handle 13 forward smoothly to make the collection box 12 leave the support frame 1. After pouring out the powder, push it back to its original position to continue using it.

[0022] like Figure 1 , Figure 2 and Figure 3 As shown, it also includes support blocks 14, feeding boxes 15, partitions 16, second motors 17, first rotating shafts 18, augers 19, transmission wheels 20, and belts 21. Support blocks 14 are symmetrically welded to the front and back of the top right side of the box body 2. The feeding box 15 is welded between the upper parts of the two support blocks 14. The bottom left side of the feeding box 15 is connected to and communicates with the feed inlet. The partition 16 is welded to the middle of the inside of the feeding box 15. The second motor 17 is screwed on the rear left side of the feeding box 15. The first rotating shafts 18 are symmetrically rotated and connected to the front and back of the middle of the inside of the feeding box 15. Augers 19 are welded to both first rotating shafts 18. The transmission wheels 20 are welded to one end of each of the two first rotating shafts 18 that passes through the feeding box 15. A belt 21 is wound between the two transmission wheels 20. The first rotating shaft 18 located at the rear side of the feeding box 15 passes through the transmission wheels 20 and is welded to the output shaft of the second motor 17.

[0023] Before adding battery powder raw materials to the grinding process, the second motor 17 is started. The output shaft of the second motor 17 rotates clockwise, driving one of the first rotating shafts 18 to rotate, and simultaneously driving the transmission wheel 20 to rotate clockwise. Under the transmission of the belt 21, the other first rotating shaft 18 rotates clockwise through the transmission wheel 20. Thus, the two augers 19 rotate at high speed in the same direction. Then, the operator adds the battery powder raw materials into the feeding box 15. At this time, the support block 14 bears the weight, making the feeding box 15 more stable during the material addition process. Under the action of the partition 16, the battery powder raw materials are separated, allowing the augers 19 to convey and push the battery powder raw materials to the feed port and fall into the upper grinding wheel 8, making it less prone to clogging. If it is necessary to stop adding battery powder raw materials, the second motor 17 can be turned off.

[0024] like Figure 1 and Figure 4As shown, it also includes a third motor 22, a second rotating shaft 23, crushing wheels 24, and gears 25. The third motor 22 is screwed on the left side of the front part of the housing 2. The second rotating shaft 23 is symmetrically connected to the left and right sides of the middle of the housing 2. Crushing wheels 24 are welded on both second rotating shafts 23. The surfaces of the two crushing wheels 24 are provided with raised teeth and sawtooth structures. During rotation, the raised teeth and sawtooth structures can perform strong shearing, tearing, and extrusion on the battery powder raw materials, effectively crushing large pieces of material into smaller particles. Gears 25 are welded to one end of the front side of each of the two second rotating shafts 23, which pass through the housing 2. The two gears 25 mesh with each other. The second rotating shaft 23 located on the left side of the housing 2 passes through the gears 25 and is welded to the output shaft of the third motor 22.

[0025] like Figure 1 As shown, it also includes a protective cover 26. The protective cover 26, which is screwed on the front side of the housing 2, is used to wrap and prevent debris from getting stuck in the two gears 25, and the output shaft of the third motor 22 passes through the protective cover 26.

[0026] When the battery powder material falls into the feed inlet, the third motor 22 is started. The output shaft of the third motor 22 drives the second rotating shaft 23 on the left to rotate clockwise. Because the two gears 25 mesh with each other, the second rotating shaft 23 on the right rotates counterclockwise through the transmission of the gears 25. As a result, the two crushing wheels 24 rotate in opposite directions. Then, the battery powder material falling from directly above the feed inlet is crushed and crushed between the two crushing wheels 24 under the rotation of the crushing wheels 24, and then falls into the upper grinding wheel 8 in the device. Once the battery powder material has been crushed, the third motor 22 can be turned off.

Claims

1. A high-efficiency grinding and grading integrated machine for battery powder, characterized in that, The assembly includes a support frame (1), a housing (2), a first motor (3), a splined shaft (4), a guide plate (5), a guide port (6), a lower grinding wheel (7), an upper grinding wheel (8), an activated carbon adsorption box (9), a top cover (10), a protective cover (27), and a collection assembly. The housing (2) is fixedly connected to the upper part of the support frame (1), and the top of the housing (2) has a feed inlet. The first motor (3) is fixedly connected to the lower part of the support frame (1), and the output shaft of the first motor (3) is fixedly connected to a splined shaft (4). The guide plate (5) is fixedly connected to the middle of the support frame (1). The bottom is provided with a guide port (6), the top of the guide plate (5) is fixedly connected to the lower grinding wheel (7), the inside of the box (2) is rotatably connected to the upper grinding wheel (8), the upper grinding wheel (8) has three discharge holes in a ring array inside, the spline shaft (4) passes through the guide plate (5) and the lower grinding wheel (7) and is fixedly connected to the upper grinding wheel (8), the lower part of the box (2) is symmetrically fixedly connected to the activated carbon adsorption box (9), the top of the two activated carbon adsorption boxes (9) is placed with a top cover (10), the bottom of the box (2) is connected and connected to a protective cover (27), and the support frame (1) is provided with a collection component at the bottom.

2. The integrated high-efficiency grinding and grading machine for battery powder according to claim 1, characterized in that, Both the upper grinding wheel (8) and the lower grinding wheel (7) are circular.

3. The integrated high-efficiency grinding and grading machine for battery powder according to claim 2, characterized in that, The collection assembly includes a scraper block (11), a collection box (12) and a handle (13). The scraper block (11) is symmetrically fixedly connected to the lower part of the upper grinding wheel (8), and the collection box (12) is slidably connected to the lower part of the support frame (1). The handle (13) is fixedly connected to the front of the collection box (12).

4. The integrated high-efficiency grinding and grading machine for battery powder according to claim 3, characterized in that, It also includes support blocks (14), a feeding box (15), a partition (16), a second motor (17), a first rotating shaft (18), an auger (19), a transmission wheel (20), and a belt (21). Support blocks (14) are symmetrically fixedly connected to one side of the top of the box (2). The feeding box (15) is fixedly connected between the upper parts of the two support blocks (14). The bottom of the feeding box (15) is connected to and communicates with the feed inlet. The partition (16) is fixedly connected inside the feeding box (15). The left side of the feeding box (15) is fixedly connected to the partition (16). A second motor (17) is connected. The inside of the feeding box (15) is symmetrically connected to the first rotating shaft (18). An auger (19) is fixedly connected to each of the two first rotating shafts (18). A transmission wheel (20) is fixedly connected to one end of each of the two first rotating shafts (18) that passes through the feeding box (15). A belt (21) is wound between the two transmission wheels (20). The first rotating shaft (18) located at the rear of the feeding box (15) passes through the transmission wheel (20) and is fixedly connected to the output shaft of the second motor (17).

5. The integrated high-efficiency grinding and grading machine for battery powder according to claim 4, characterized in that, It also includes a third motor (22), a second rotating shaft (23), a crushing wheel (24), and a gear (25). The third motor (22) is fixedly connected to the front of the housing (2). The second rotating shaft (23) is symmetrically rotated inside the housing (2). The crushing wheel (24) is fixedly connected to both second rotating shafts (23). The gear (25) is fixedly connected to one end of the front of both second rotating shafts (23) that passes through the housing (2). The two gears (25) mesh with each other. The second rotating shaft (23) located on the left side of the housing (2) passes through the gear (25) and is fixedly connected to the output shaft of the third motor (22).

6. The integrated high-efficiency grinding and grading machine for battery powder according to claim 5, characterized in that, The surfaces of the two crushing wheels (24) are provided with raised teeth and sawtooth structures.

7. The integrated high-efficiency grinding and grading machine for battery powder according to claim 6, characterized in that, It also includes a protective cover (26), which is fixedly connected to the front of the housing (2), and the output shaft of the third motor (22) passes through the protective cover (26).