A kind of wear-resistant steel ball surface oil removal equipment
By using a blower and a toggle mechanism in the wear-resistant steel ball surface degreasing equipment, the problem of incomplete degreasing in existing equipment has been solved, achieving a highly efficient and comprehensive degreasing effect, ensuring full contact between the steel balls and the airflow, and improving the degreasing quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHU YUHENG SPECIAL STEEL BALL
- Filing Date
- 2025-06-15
- Publication Date
- 2026-06-05
Smart Images

Figure CN224321977U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wear-resistant steel ball production technology, specifically to a wear-resistant steel ball surface degreasing equipment. Background Technology
[0002] During the processing of wear-resistant steel balls, the wear-resistant steel balls need to be ground and oiled. After processing, a lot of oil will remain on the surface of the wear-resistant steel balls. In order to improve the cleanliness of the surface of the wear-resistant steel balls, it is necessary to degrease them.
[0003] Patent publication number CN220215885U discloses an oil removal device for processing wear-resistant steel balls, relating to the field of wear-resistant steel ball processing technology. The device includes a base, a cleaning cylinder connected to the upper surface of the base, a cylinder cover connected to one side of the cleaning cylinder, a drive motor at one end of the cleaning cylinder, and a steel ball storage unit inside the cleaning cylinder. Through the cooperation of the drive motor, drive disc, drive teeth, mounting frame, connecting frame, and connecting gear, the device can drive multiple cleaning tubes and the mounting frame to rotate along the outer surface of the support rod. This, in conjunction with the cleaning brush bristles on the inner wall of the cleaning tubes and the cleaning fluid nozzles, washes and cleans the oil stains on the outer surface of the steel balls, improving the efficiency of oil removal and cleaning, preventing oil residue, facilitating the disassembly and assembly of multiple cleaning tubes and the support rod, and facilitating the disassembly and assembly of the cleaning tubes and the connecting gears, thus facilitating the loading and unloading of steel balls and the cleaning of the cleaning tubes, ensuring the cleaning effect.
[0004] The aforementioned patented technology involves rolling wear-resistant steel balls inside a cleaning tube, which, in conjunction with a brush, cleans the outer surface of the wear-resistant steel balls. However, the rotation direction of the cleaning tube restricts the rolling trajectory of the wear-resistant steel balls, preventing their outer surface from fully contacting the brush. This results in dead zones during brushing, leading to poor cleaning performance. Furthermore, during the cleaning and degreasing process, there is no airflow to dry the surface of the wear-resistant steel balls, resulting in low degreasing efficiency and poor degreasing effect.
[0005] Based on this, the applicant proposes a degreasing device for the surface of wear-resistant steel balls. Utility Model Content
[0006] The purpose of this invention is to overcome the problems of existing wear-resistant steel ball surface degreasing equipment, such as difficulty in thoroughly degreasing the steel ball surface, low degreasing efficiency, and poor degreasing effect. It provides a wear-resistant steel ball surface degreasing equipment with a reasonable structural design, which can thoroughly degrease the steel ball surface, has high degreasing efficiency, and good degreasing effect.
[0007] The technical solution adopted by this utility model to solve the technical problem is as follows:
[0008] A degreasing device for wear-resistant steel balls includes a barrel, a material box, and a fixed box. The barrel is mounted on a support, with a column at the top and a drive structure on the barrel. A top plate is located on the top of the column, and a pushing structure and a blower are mounted on the top plate. The blower has an air supply pipe and a spray pipe. The material box is movably mounted on the drive structure and has drainage holes on its side walls and bottom. Wear-resistant steel balls requiring degreasing are poured into the material box. The drive structure rotates the material box within the barrel. The blower directs air through the air supply pipe and spray pipe to the bottom... Airflow is blown into the upper material box to dry and degrease the wear-resistant steel balls in the uppermost material box. Excess oil is discharged from the drain hole on the material box and collects at the bottom of the barrel. The fixed box is set on the pushing structure and has a toggle mechanism. The pushing structure pushes the fixed box up or down, thereby driving the toggle rod up or down. This allows the toggle rod to move the wear-resistant steel balls of different thicknesses in the uppermost material box, ensuring that the wear-resistant steel balls come into full contact with the airflow from the air spray pipe, thus thoroughly drying the wear-resistant steel balls and improving the degreasing efficiency and effect.
[0009] Preferably, the bottom of the barrel is designed with an arc shape, and a drain pipe is provided at the bottom of the barrel. The blower blows air into the uppermost material box through the air supply pipe and the air spray pipe to dry and degrease the wear-resistant steel balls in the uppermost material box. Excess oil is discharged from the drain hole on the material box, collects at the bottom of the barrel, and is discharged from the drain pipe. Designing the bottom of the barrel with an arc shape facilitates the rapid discharge of the collected oil and avoids oil residue at the bottom of the barrel.
[0010] Preferably, the driving structure includes a drive motor and a rotating disk. A bearing is provided on the inner wall of the barrel, and the drive motor is mounted on the outer wall of the barrel. A drive shaft is mounted on the drive motor, with one end of the drive shaft inserted into the bearing. The rotating disk is fixed to both ends of the drive shaft, and a support column is provided on the rotating disk. A hanging plate is provided on the top of the material box, and the hanging plate is fitted onto the support column. The drive motor drives the drive shaft and the rotating disk on the drive shaft to rotate, and the rotating disk drives the material box suspended on the support column to rotate, causing the material box to rotate, thus removing the surface defects inside the material box. The wear-resistant steel balls rotate inside the barrel. A blower blows airflow through the air supply pipe and spray pipe into the uppermost material box, drying and degreasing the wear-resistant steel balls in the uppermost material box. Excess oil is discharged from the drain hole on the material box. The push structure moves the fixed box up or down, which in turn moves the actuating rod up or down, allowing the actuating rod to move the wear-resistant steel balls of different thicknesses in the uppermost material box. This ensures that the wear-resistant steel balls come into full contact with the airflow from the spray pipe, thoroughly drying the wear-resistant steel balls and improving the degreasing efficiency and effect.
[0011] Preferably, the number of material boxes is set to 3-6, and the bottom of the material boxes is set to an arc-shaped structure. The multiple material boxes can hold a large number of wear-resistant steel balls at one time, which facilitates the replacement of wear-resistant steel balls in another material box while the wear-resistant steel balls in one material box are being degreased. This can improve the degreasing efficiency and quality of the wear-resistant steel balls. The arc-shaped structure at the bottom of the material box facilitates the flow of excess oil along the bottom surface of the material box and discharge through the drain hole, so as to quickly degrease the wear-resistant steel balls.
[0012] Preferably, the pushing structure includes a hydraulic cylinder and a pushing plate. The hydraulic cylinder is mounted on the top plate and has a piston rod. The pushing plate is connected to the piston rod and has a limit ring. The column passes vertically through the limit ring. The fixed box is mounted on the pushing plate. Under the action of the hydraulic cylinder, the pushing plate rises or falls along the column, causing the fixed box and the actuating structure on the fixed box to rise or fall, so that the actuating structure actuates the wear-resistant steel balls in the uppermost material box for degreasing.
[0013] Preferably, a fixing block is provided at the bottom of the fixed box, through which the air supply pipe passes, and the air supply pipes below the fixed box are connected by a connecting pipe. Multiple air supply pipes are provided at the bottom of the fixed box, which can expand the airflow spray area, making it easier to fully degrease the wear-resistant steel balls in the uppermost material box, thereby enhancing the processing efficiency and degreasing quality of the wear-resistant steel balls.
[0014] Preferably, the actuating structure on the fixed box includes a dual-axis motor, a connecting screw, and a connecting plate. The dual-axis motor is configured as a servo motor. A bearing is provided on the inner side wall of the fixed box, and a through groove is provided at the bottom of the fixed box. The dual-axis motor is located inside the fixed box, and rotating screws are provided on both sides of the dual-axis motor. One end of the rotating screw is inserted into the bearing. The connecting screw is sleeved on the rotating screw, and a connecting rod is provided on the connecting screw, which passes vertically through the through groove. The connecting plate is located at the bottom end of the connecting rod, and an actuating rod is provided on the connecting plate. The dual-axis motor drives the rotation. The screw shaft rotates in either the forward or reverse direction, causing the connecting screw barrel to move back and forth. The connecting screw barrel, in turn, causes the connecting rod, connecting plate, and actuating rod to move back and forth, thus actuating the wear-resistant steel balls in the uppermost material box. This prevents multiple wear-resistant steel balls from clustering together and failing to make sufficient contact with the airflow from the spray pipe. After the wear-resistant steel balls are actuated, the actuating rod is moved upward under the action of the hydraulic cylinder, removing it from the uppermost material box. The drive motor is then started, moving the adjacent material boxes to the uppermost position. This process of actuating the wear-resistant steel balls in the uppermost material box is repeated, thereby improving the efficiency of the material box operation.
[0015] Beneficial effects:
[0016] 1. The barrel is equipped with multiple material boxes, which can hold a large number of wear-resistant steel balls at one time. This allows for the simultaneous degreasing of wear-resistant steel balls in one material box and replacement of those in another, thereby improving the degreasing efficiency and quality of the wear-resistant steel balls. The bottom of the material box is designed with an arc-shaped structure, which allows excess oil in the material box to flow along the bottom surface of the material box and be discharged through the drain hole, thus quickly degreasing the wear-resistant steel balls.
[0017] 2. The blower blows airflow into the uppermost material box through the air duct and spray pipe, drying and degreasing the wear-resistant steel balls in the uppermost material box. Excess oil is discharged from the drain hole on the material box. The push structure pushes the fixed box to rise or fall, thereby driving the actuating rod to rise or fall. The actuating rod can move the wear-resistant steel balls of different thicknesses in the uppermost material box, so that the wear-resistant steel balls can fully contact the airflow sprayed from the spray pipe, and fully dry the wear-resistant steel balls, thereby improving the degreasing efficiency and degreasing effect of the wear-resistant steel balls.
[0018] 3. A dual-axis motor drives a rotating screw shaft to rotate in either the forward or reverse direction. The rotating screw shaft drives a connecting screw barrel to move back and forth. The connecting screw barrel drives a connecting rod, a connecting plate, and a lever to move back and forth, causing the lever to move the wear-resistant steel balls in the uppermost material box. This prevents multiple wear-resistant steel balls from gathering together and failing to make sufficient contact with the airflow from the spray pipe. After the wear-resistant steel balls are moved, the lever is moved upward under the action of a hydraulic cylinder, and the lever is removed from the uppermost material box. The drive motor is then started to move the adjacent material boxes to the uppermost position. This process of moving the wear-resistant steel balls in the uppermost material box is repeated, thereby improving the efficiency of the material box. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model.
[0020] Figure 2 This is a partial structural diagram of the present invention, illustrating the connection structure between the rotating disk and the material box.
[0021] Figure 3 This is a partial structural diagram of the present invention, illustrating the connection structure between the fixed box and the dual-axis motor.
[0022] Figure 4 This is a partial structural diagram of the present invention, illustrating the connection structure between the connecting plate and the toggle lever.
[0023] Figure 5 This is a partial structural schematic diagram of the present invention, illustrating another embodiment of the structure.
[0024] Figure 6 This is a utility model Figure 5A partial structural diagram illustrating the connection structure between the lever and the sponge layer.
[0025] In the diagram: 1. Barrel body, 2. Material box, 3. Fixing box, 4. Bracket, 5. Column, 6. Bearing 1, 7. Top plate, 8. Drain pipe, 9. Drive motor, 10. Rotary disc, 11. Transmission shaft, 12. Bearing column, 13. Hanging plate, 14. Leakage hole, 15. Hydraulic cylinder, 16. Push plate, 17. Piston rod, 18. Limiting ring, 19. Blower, 20. Air supply pipe, 21. Air spray pipe, 22. Connecting pipe, 23. Fixing block, 24. Through groove, 25. Bearing 2, 26. Dual-axis motor, 27. Connecting screw, 28. Connecting plate, 29. Rotating screw, 30. Connecting rod, 31. Actuating rod, 32. Sponge layer. Detailed Implementation
[0026] The present invention will now be described in more detail with reference to the accompanying drawings.
[0027] Example 1:
[0028] As attached Figure 1-4 As shown, a wear-resistant steel ball surface degreasing device includes a barrel 1, a material box 2, and a fixed box 3. The barrel 1 is mounted on a support 4, and a column 5 is mounted on the top of the barrel 1. A driving structure is mounted on the barrel 1, a top plate 7 is mounted on the top of the column 5, and a pushing structure and a blower 19 are mounted on the top plate 7. An air supply pipe 20 is mounted on the blower 19, and a spray pipe 21 is mounted on the air supply pipe 20. The material box 2 is movably mounted on the driving structure, and leakage holes 14 are provided on the side wall and bottom of the material box 2. The fixed box 3 is mounted on the pushing structure, and a toggle structure is mounted on the fixed box 3.
[0029] The bottom of the barrel 1 is designed with an arc shape, and a drain pipe 8 is installed at the bottom of the barrel 1.
[0030] The drive structure includes a drive motor 9 and a rotating disk 10. A bearing 6 is provided on the inner wall of the barrel 1. The drive motor 9 is provided on the outer wall of the barrel 1. A transmission shaft 11 is provided on the drive motor 9, and one end of the transmission shaft 11 is inserted into the bearing 6. The rotating disk 10 is fixed at both ends of the transmission shaft 11. A support column 12 is provided on the rotating disk 10. A hanging plate 13 is provided on the top of the material box 2, and the hanging plate 13 is sleeved on the support column 12. The number of material boxes 2 is set to 4, and the bottom of the material box 2 is set to an arc-shaped structure.
[0031] The pushing structure includes a hydraulic cylinder 15 and a pushing plate 16. The hydraulic cylinder 15 is mounted on the top plate 7, and a piston rod 17 is mounted on the hydraulic cylinder 15. The pushing plate 16 is connected to the piston rod 17. A limit ring 18 is mounted on the pushing plate 16, and the column 5 passes vertically through the limit ring 18. The fixed box 3 is mounted on the pushing plate 16, and a fixed block 23 is mounted at the bottom of the fixed box 3. The air supply pipe 20 passes through the fixed block 23, and the air supply pipe 20 below the fixed box 3 is connected to the air supply pipe 20 through a connecting pipe 22.
[0032] The actuating structure on the fixed box 3 includes a dual-axis motor 26, a connecting screw 27, and a connecting plate 28. The dual-axis motor 26 is configured as a servo motor. A bearing 25 is provided on the inner side wall of the fixed box 3. A through groove 24 is provided at the bottom of the fixed box 3. The dual-axis motor 26 is located inside the fixed box 3. Rotating screws 29 are provided on both sides of the dual-axis motor 26. One end of the rotating screw 29 is inserted into the bearing 25. The connecting screw 27 is sleeved on the rotating screw 29. A connecting rod 30 is provided on the connecting screw 27 and passes vertically through the through groove 24. The connecting plate 28 is located at the bottom end of the connecting rod 30, and an actuating rod 31 is provided on the connecting plate 28.
[0033] Example 2:
[0034] Further improvements were made based on Example 1, as shown in the appendix. Figure 5-6 As shown, a degreasing device for the surface of wear-resistant steel balls includes a sponge layer 32 sleeved on a lever 31. When the lever 31 moves the steel balls in the material box 2, the sponge layer 32 on the lever 31 can absorb the residual oil on the surface of the wear-resistant steel balls, thus degreasing the surface of the wear-resistant steel balls. Combined with the airflow sprayed from the air pipe 21, the surface of the steel balls in the material box 2 is quickly dried, thereby improving the degreasing effect and efficiency of the wear-resistant steel balls.
[0035] Working principle: The hanging plate 13 on the top of the material box 2 is suspended from the support column 12 on the rotating disk 10. Multiple material boxes 2 are placed inside the barrel 1. The wear-resistant steel balls that need to be degreased are poured into the material box 2. The drive motor 9 is started, which drives the transmission shaft 11 and the rotating disk 10 on the transmission shaft 11 to rotate. This causes the support column 12 on the rotating disk 10 to rotate the material box 2 inside the barrel 1. The hydraulic cylinder 15 and the blower 19 are started. The blower 19 blows air into the uppermost material box 2 through the air supply pipe 20 and the air spray pipe 21 to dry and degrease the wear-resistant steel balls in the uppermost material box 2. Excess oil is discharged from the drain hole 14 on the material box 2, collects at the bottom of the barrel 1, and is discharged from the drain pipe 8 at the bottom of the barrel 1. The push plate 16 is pushed up or down along the column 5 under the action of the hydraulic cylinder 15, which drives the fixed box 3 and the toggle structure on the fixed box 3 to rise or fall. The dual-axis motor 26 is started, which drives the rotating screw The shaft 29 rotates in either the forward or reverse direction, causing the connecting screw 27 to move back and forth. The connecting screw 27 then moves the connecting rod 30, connecting plate 28, and actuating rod 31 back and forth, causing the actuating rod 31 to move the wear-resistant steel balls in the uppermost material box 2. This prevents multiple wear-resistant steel balls from gathering together and failing to make sufficient contact with the airflow from the spray pipe 21. After the wear-resistant steel balls are moved, the actuating rod 31 is moved upward under the action of the hydraulic cylinder 15, and the actuating rod 31 is removed from the uppermost material box 2. The drive motor 9 is then started, and the adjacent material boxes 2 are moved to the uppermost position. This process of moving the wear-resistant steel balls in the uppermost material box 2 is repeated. The degreased wear-resistant steel balls in the material box 2 that descends from the uppermost position are then fed out, and new wear-resistant steel balls are added for degreasing. After the wear-resistant steel balls are degreased, the drive motor 9, blower 19, hydraulic cylinder 15, and dual-shaft motor 26 are turned off, and impurities generated during the degreasing process of the wear-resistant steel balls are cleaned.
[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0037] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0038] The parts not covered in this utility model are the same as or can be implemented using existing technologies.
Claims
1. A degreasing device for the surface of wear-resistant steel balls, comprising a barrel, a material box, and a fixed box, characterized in that: The barrel is mounted on a support, with a column at the top and a drive structure on the barrel. A top plate is mounted on the top of the column, and a push structure and a blower are mounted on the top plate. An air supply pipe is mounted on the blower, and an air spray pipe is mounted on the air supply pipe. The material box is movably mounted on the drive structure, and drainage holes are provided on the side wall and bottom of the material box. The fixed box is mounted on the push structure, and a toggle structure is provided on the fixed box.
2. The wear-resistant steel ball surface degreasing equipment according to claim 1, characterized in that: The bottom of the barrel is designed with an arc shape, and a drain pipe is installed at the bottom of the barrel.
3. The wear-resistant steel ball surface degreasing equipment according to claim 1, characterized in that: The drive structure includes a drive motor and a rotating disk. A bearing is provided on the inner wall of the barrel. The drive motor is provided on the outer wall of the barrel. A transmission shaft is provided on the drive motor, and one end of the transmission shaft is inserted into the bearing. The rotating disk is fixed at both ends of the transmission shaft. A support column is provided on the rotating disk. A hanging plate is provided on the top of the material box, and the hanging plate is sleeved on the support column.
4. The wear-resistant steel ball surface degreasing equipment according to claim 3, characterized in that: The number of material boxes is set to 3-6, and the bottom of the material boxes is set to an arc-shaped structure.
5. The wear-resistant steel ball surface degreasing equipment according to claim 1, characterized in that: The pushing structure includes a hydraulic cylinder and a pushing plate. The hydraulic cylinder is mounted on the top plate and has a piston rod. The pushing plate is connected to the piston rod and has a limit ring. The column passes vertically through the limit ring. The fixing box is mounted on the pushing plate.
6. The wear-resistant steel ball surface degreasing equipment according to claim 5, characterized in that: The bottom of the fixed box is provided with a fixing block, through which the air supply pipe passes, and the air supply pipe below the fixed box is connected to the air supply pipe through a connecting pipe.
7. The wear-resistant steel ball surface degreasing equipment according to claim 1, characterized in that: The actuating structure on the fixed box includes a dual-axis motor, a connecting screw, and a connecting plate. The dual-axis motor is configured as a servo motor. A bearing is provided on the inner side wall of the fixed box, and a through groove is provided at the bottom of the fixed box. The dual-axis motor is located inside the fixed box, and rotating screws are provided on both sides of the dual-axis motor. One end of the rotating screw is inserted into the bearing. The connecting screw is sleeved on the rotating screw, and a connecting rod is provided on the connecting screw, which passes vertically through the through groove. The connecting plate is located at the bottom end of the connecting rod, and an actuating rod is provided on the connecting plate.