A crown band finishing device

Abstract

The utility model discloses a crown band arrangement device, including guide open mechanism, transition mechanism and winding mechanism. Guide open mechanism is supported to place crown band roll core through bearing seat guide open square core, and transition mechanism contains light pole wire arrangement device and guides crown band and goes to, and winding mechanism is driven winding core by speed -reducing motor, and cooperation detachable winding chuck realizes crown band winding. Three mechanism base height is consistent and forms horizontal transmission path, and replaces manual traction through motor drive, and the arrangement efficiency is improved significantly and reduces the labor intensity.

Description

Technical Field

[0001] This utility model relates to a crown band straightening device. Background Technology

[0002] In the crown production and storage process, crowns are typically stored using a core-wound method. When crowns exhibit abnormalities, such as localized defects or tangled winding, the abnormal portion needs to be extracted from the core for processing. Currently, the industry standard practice is to place the core containing the abnormal crown on a simple spool and manually extract the crown, then wind it onto a winding reel. This manual method has several drawbacks: firstly, it is extremely labor-intensive for employees, and prolonged repetitive operations can easily lead to fatigue, affecting work efficiency and quality; secondly, it has low processing efficiency, failing to meet the demands of large-scale production and severely restricting production progress; thirdly, manual operation makes it difficult to ensure the uniformity and stability of crown transfer and winding processes, easily causing crown misalignment, wrinkles, and other problems, further affecting crown quality and subsequent use. Therefore, the development of an efficient and automated crown sorting device is urgently needed to solve the aforementioned problems in existing technologies. Utility Model Content

[0003] This invention provides a highly automated and easy-to-operate crown band straightening device to overcome the problems of low efficiency, high labor intensity, and easy occurrence of misalignment, wrinkles, and uneven tightness in the manual straightening of crown bands in the prior art.

[0004] The crown band straightening device provided by this utility model includes:

[0005] The guide mechanism includes a first base and a guide core rotatably disposed on the first base, the guide core being used to support the crown band core;

[0006] A transition mechanism, located downstream of the guide mechanism, includes a second base and a light rod cable guide mounted thereon, the light rod cable guide being used to guide the crown belt transmission path;

[0007] A winding mechanism, located downstream of the transition mechanism, includes a third base, a geared motor fixed to the third base, a winding core driven by the geared motor, and a first winding chuck and a second winding chuck symmetrically sleeved at both ends of the winding core. At least one of the first winding chuck and the second winding chuck is detachably mounted on the winding core. The portion of the winding core located between the first winding chuck and the second winding chuck is fitted with a crown strip core. The crown strip core is composed of two left-right symmetrical conical cylinders. The first winding chuck and the second winding chuck are used to clamp and fix the crown strip core.

[0008] The first base, the second base, and the third base are at the same horizontal height. The guide mechanism, the transition mechanism, and the winding mechanism are arranged sequentially along the crown belt transmission direction to ensure that the crown belt forms a continuous and flat support or guide surface on the transmission path.

[0009] In some embodiments, the first or second take-up chuck is detachably connected to the take-up core via a threaded connection or pin structure.

[0010] In some embodiments, the geared motor includes a variable frequency motor and a reducer, and the speed adjustment range of its output shaft (i.e., the shaft that drives the winding core) is 5-50 rpm.

[0011] In some embodiments, the first base is provided with a first bearing seat and a second bearing seat, and the guide core is disposed in the first bearing seat and the second bearing seat.

[0012] In some embodiments, the optical rod cable guide includes:

[0013] A support frame that is fixedly installed on the second base;

[0014] Slide rails mounted on the support frame;

[0015] A cable guide head is slidably mounted on a slide rail, the cable guide head being provided with at least one cable guide roller for guiding the crown band;

[0016] A drive mechanism, mounted on a support frame, is used to drive the cable head to move laterally and reciprocally along the slide rail;

[0017] In some embodiments, at least one commutation sensor is fixedly mounted on the cable head; a sensing trigger block that cooperates with the commutation sensor is fixedly mounted on the support frame; when the cable head moves to the end of its travel, the sensing trigger block triggers the corresponding commutation sensor, and the commutation sensor sends a signal to control the drive mechanism to commutate.

[0018] In some embodiments, the two symmetrical conical drums are both truncated cones with their small end faces abutting each other and their large end faces contacting the inner end faces of the first take-up chuck and the second take-up chuck.

[0019] In some embodiments, the tapered drum is made of high-strength aluminum alloy or structural steel.

[0020] This invention uses a geared motor to guide the crown tape out of the core, a guide rod to wind the tape into the take-up mechanism, and a take-up chuck to position the tape during winding. This invention improves crown tape handling efficiency and reduces the workload of employees. Attached image description:

[0021] Figure 1A schematic diagram of the crown band straightening device provided by this utility model;

[0022] Figure 2 A top view of the crown band straightening device provided by this utility model.

[0023] Among them, 1-guide opening mechanism, 2-transition mechanism, 3-winding mechanism, 11-first base, 12-guide opening square core, 13-first bearing seat, 14-second bearing seat, 21-second base, 22-smooth rod cable guide; 23-support frame, 24-slide rail, 25-cable guide head, 251-cable guide roller, 26-drive mechanism, 27-reversing sensor, 281, 282-induction trigger block.

[0024] 31-Third base, 32-Reduction motor, 33-Winding core, 34-First winding chuck, 35-Second winding chuck, 36-Crown strip winding core, 361, 362-Conical drum. Detailed Implementation

[0025] The present invention or its technical solution will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings.

[0026] In the description of this utility model, it should be noted that, unless otherwise specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two components. They can be direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0027] Please see Figure 1 and Figure 2 This utility model provides a crown band straightening device, which includes a guide mechanism 1, a transition mechanism 2 and a winding mechanism 3.

[0028] The guide mechanism 1 includes a first base 11 and a guide core 12 rotatably mounted on the first base 11. The guide core 12 is used to support the crown band core. The transition mechanism 2 is located downstream of the guide mechanism 1. The transition mechanism 2 includes a second base 21 and a guide rod cable guide 22 mounted thereon. The guide rod cable guide 22 is used to guide the crown band transmission path. The automatic reciprocating cable guide function of the guide rod cable guide 22 ensures that the crown band can be wound evenly, tightly and neatly layer by layer on the winding core 33, effectively avoiding the stacking, gaps and uneven edges common in manual winding.

[0029] The winding mechanism 3 is located downstream of the transition mechanism 2. The winding mechanism 3 includes a third base 31, a reduction motor 32 fixed to the third base 31, a winding core 33 driven by the reduction motor 32, and a first winding chuck 34 and a second winding chuck 35 symmetrically sleeved at both ends of the winding core 33. At least one of the first winding chuck 34 and the second winding chuck 35 is detachably mounted on the winding core 33. The portion of the winding core 33 located between the first winding chuck 34 and the second winding chuck 35 is fitted with a crown strip winding core 36.

[0030] The first base 11, the second base 21, and the third base 31 are at the same horizontal height. The guide mechanism 1, the transition mechanism 2, and the winding mechanism 3 are arranged sequentially along the crown belt transmission direction to ensure that the crown belt forms a continuous and flat support or guide surface along the transmission path. This arrangement effectively prevents sagging, friction, or sudden tension changes in the crown belt due to height differences during transmission, thereby avoiding wrinkles, damage, and misalignment, and ensuring the stability of transmission and winding.

[0031] Crown strips are typically narrow strip materials (such as the crown layer in a tire). In a preferred embodiment of this invention, the crown strip core 36 is composed of two symmetrically arranged conical drums 361 and 362. The first take-up chuck 34 and the second take-up chuck 35 are used to clamp and fix the crown strip core 36. The inclined structure of the conical drums provides axial force during winding, forcing the crown strip to slide naturally along the conical surface towards the root (larger diameter end), avoiding interlayer shift, edge loosening, or collapse during winding, ensuring a neat and tight roll. Furthermore, the conical structure, combined with a detachable chuck, allows the rolled crown strip to be easily slid out axially using the conical inclination after removing one chuck, avoiding the jamming problem of traditional straight-tube cores.

[0032] The detachable take-up chuck design makes loading and unloading the wound reel very simple and quick, further improving equipment utilization and operational convenience. In some embodiments of this invention, the first take-up chuck 34 or the second take-up chuck 35 is detachably connected to the take-up core 33 via a threaded connection or pin structure. In some examples, the chuck is fastened to the threaded section of the take-up core by screwing, with its inner end face tightly fitted to the large end face of the tapered drum.

[0033] The geared motor 32 includes a frequency converter and a reducer, and the speed adjustment range of its output shaft (i.e., the shaft that drives the winding core 33) is 5-50 rpm. The motor-driven winding speed is adjustable, and together with the free rotation of the guide mechanism 1 and the guidance of the transition mechanism 2, it helps to maintain a relatively stable transmission tension and reduce the phenomenon of uneven tension.

[0034] Optionally, the first base 11 is provided with a first bearing seat 13 and a second bearing seat 14, and the guide core 12 is provided in the first bearing seat 13 and the second bearing seat 14.

[0035] The bare rod cable guide 22 includes a support frame 23 fixedly mounted on a second base 21, a slide rail 24 mounted on the support frame 23, and a cable guide head 25 slidably mounted on the slide rail 24. The cable guide head 25 has at least one cable guide roller 251 for guiding the crown band. A drive mechanism 26 is mounted on the support frame 23 and drives the cable guide head 25 to reciprocate laterally along the slide rail 24. At least one reversing sensor 27 is fixedly mounted on the cable guide head 25. The support frame 23 has sensing trigger blocks 281 and 282 that cooperate with the reversing sensor 27. When the cable guide head 25 moves to the end of its travel, the sensing trigger blocks 281 and 282 trigger the corresponding reversing sensor 27, which sends a signal to control the drive mechanism 26 to reverse direction. The reversing sensor 27 sends a signal to control the drive mechanism 26 (such as a motor or cylinder) to reverse direction, achieving automatic reciprocating cable routing and ensuring that the crown band is wound evenly and neatly on the take-up core 33, avoiding stacking or gaps.

[0036] The two symmetrical tapered drums 361 and 362 are both truncated cones with their small end faces touching each other and their large end faces contacting the inner end faces of the first take-up chuck 34 and the second take-up chuck 35.

[0037] Optionally, the drive mechanism includes, but is not limited to, a lead screw and nut mechanism driven by a servo motor and a synchronous belt mechanism driven by a stepper motor.

[0038] In some embodiments, the tapered drums 361 and 362 are made of high-strength aluminum alloy or structural steel to ensure sufficient strength and durability, and to provide good tapered clamping effect to accommodate crown cores of different widths, ensuring stable clamping.

[0039] The specific working method of the device is as follows: the winding reel is placed on the conical drums 361 and 362, and the employee manually leads out the crown tape and winds it up to the take-up core 33 through the guide rod wire guide 22. After the guide is completed, it is automatically guided by the reduction motor 32. After the crown tape is unwound, the detachable take-up chuck is removed, and the sorted crown tape can be taken off.

[0040] In the description of this specification, the references to terms such as "some embodiments," "some implementations," and "examples" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0041] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A crown band straightening device, characterized in that, include: The guide mechanism includes a first base and a guide core rotatably disposed on the first base, the guide core being used to support the crown band core; A transition mechanism, located downstream of the guide mechanism, includes a second base and a light rod cable guide mounted thereon, the light rod cable guide being used to guide the crown belt transmission path; A winding mechanism, located downstream of the transition mechanism, includes a third base, a geared motor fixed to the third base, a winding core driven by the geared motor, and a first winding chuck and a second winding chuck symmetrically sleeved at both ends of the winding core. At least one of the first winding chuck and the second winding chuck is detachably mounted on the winding core. The portion of the winding core located between the first winding chuck and the second winding chuck is fitted with a crown strip core. The crown strip core is composed of two left-right symmetrical conical cylinders. The first winding chuck and the second winding chuck are used to clamp and fix the crown strip core. The first base, the second base, and the third base are at the same horizontal height. The guide mechanism, the transition mechanism, and the winding mechanism are arranged sequentially along the crown belt transmission direction to ensure that the crown belt forms a continuous and flat support or guide surface on the transmission path.

2. The apparatus according to claim 1, characterized in that, The first or second take-up chuck can be detachably connected to the take-up core via a threaded connection or pin structure.

3. The apparatus according to claim 1, characterized in that, The geared motor includes a variable frequency motor and a reducer, and its output shaft speed adjustment range is 5-50 rpm.

4. The apparatus according to claim 1, characterized in that, The first base is provided with a first bearing seat and a second bearing seat, and the guide core is provided in the first bearing seat and the second bearing seat.

5. The apparatus according to claim 1, characterized in that, The optical rod cable connector includes: A support frame that is fixedly installed on the second base; Slide rails mounted on the support frame; A cable guide head is slidably mounted on a slide rail, the cable guide head being provided with at least one cable guide roller for guiding the crown band; The drive mechanism, mounted on the support frame, is used to drive the cable head to move laterally back and forth along the slide rail.

6. The apparatus according to claim 5, characterized in that, At least one reversing sensor is fixedly installed on the cable head; a sensing trigger block that cooperates with the reversing sensor is fixedly installed on the support frame; when the cable head moves to the end of its travel, the sensing trigger block triggers the corresponding reversing sensor, and the reversing sensor sends a signal to control the drive mechanism to reverse.

7. The apparatus according to claim 1, characterized in that, The two symmetrical tapered drums are both truncated cones, with their small end faces abutting each other and their large end faces contacting the inner end faces of the first and second take-up chucks.

8. The apparatus according to claim 7, characterized in that, The tapered drum is made of high-strength aluminum alloy or structural steel.

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