Anti-sticking sampler for aluminum alloy casting

Abstract

The utility model discloses an aluminium alloy casting is with anti -sticking sampler belonging to aluminium alloy casting sampling technical field, including zoning frame, and the outside of zoning frame is provided with anti -sticking mechanism, and anti -sticking mechanism includes support, and the inner wall fixed connection of support has servo motor, and the output fixed connection of servo motor has rotary rod, and the outer surface fixed connection of rotary rod has rotation block, and rotation block fixed connection has hard spring, and hard spring fixed connection has elastic rubber ball. The utility model discloses through the mutual cooperation of zoning frame, support, servo motor, rotary rod, rotation block, hard spring, elastic rubber ball, heat dissipation fin, heat dissipation fan and controller, solved the technical problem of the process use of the subsequent sampling observation and performance detection of aluminium alloy casting sample of high -temperature aluminium alloy casting because of the lack of efficient anti -sticking structure in prior art, and high -temperature aluminium alloy casting is very easy to stick together because of piling up, thereby influencing.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum alloy melting and casting sampling technology, specifically relating to an anti-adhesion sampler for aluminum alloy melting and casting. Background Technology

[0002] Aluminum alloy casting sampling refers to obtaining a certain amount of aluminum alloy samples from the furnace or other casting equipment during the aluminum alloy casting process, so as to perform operations such as composition analysis and performance testing, thereby monitoring and ensuring the quality of aluminum alloy products. Appropriate samplers are often used in this process.

[0003] Existing methods for sampling aluminum alloy castings mostly employ sampling plates or boxes. These methods are prone to sticking together when high-temperature aluminum alloy samples are piled up, lacking an efficient anti-sticking structure. This leads to the easy adhesion of high-temperature aluminum alloy castings when piled together, affecting subsequent sampling, observation, and performance testing. Therefore, this paper proposes an anti-sticking sampler for aluminum alloy casting. Utility Model Content

[0004] The purpose of this invention is to provide an anti-adhesion sampler for aluminum alloy casting, which solves the technical problem that high-temperature aluminum alloy castings are prone to sticking together when piled up in the prior art.

[0005] The technical solution adopted in this utility model is an anti-adhesion sampler for aluminum alloy melting and casting, including a partition frame, and an anti-adhesion mechanism is provided on the outside of the partition frame.

[0006] The anti-adhesion mechanism includes a bracket, a servo motor fixedly connected to the inner wall of the bracket, a rotating rod fixedly connected to the output end of the servo motor, a rotating block fixedly connected to the outer surface of the rotating rod, a rigid spring fixedly connected to the rotating block, and an elastic rubber ball fixedly connected to the rigid spring.

[0007] The features of this utility model also include:

[0008] The anti-adhesion mechanism also includes several heat dissipation fins and heat dissipation fans that are fixedly connected to the inner cavity of the partition frame. The number of heat dissipation fins and heat dissipation fans are one-to-one, and the heat dissipation fins are located at the bottom of the heat dissipation fans.

[0009] The servo motor, heat sink fins, and cooling fan are connected to the controller via wires.

[0010] The side wall of the partition frame is fixedly connected to a fixed clamping block, and a movable clamping block is slidably connected inside the fixed clamping block, forming an installation cavity between the fixed clamping block and the movable clamping block.

[0011] The fixed clamping block and the movable clamping block are connected by fastening bolts. The fastening bolts pass through the movable clamping block and the fixed clamping block in sequence and extend into the interior of the fixed clamping block. The fastening bolts are threadedly connected to the movable clamping block and the fixed clamping block.

[0012] A handle is fixedly connected to the side wall of the partition shelf, and an anti-slip sleeve is fixedly connected to the outer surface of the handle.

[0013] The output end of the servo motor is fixedly connected to a coupling, which is fixedly connected to the rotating rod.

[0014] An auxiliary bearing is fixedly connected to the inner wall of the bracket, and the inner ring of the auxiliary bearing is fixedly connected to the outer surface of the rotating rod.

[0015] The beneficial effects of this utility model are:

[0016] This invention utilizes the coordinated operation of a partition rack, support frame, servo motor, rotating rod, rotating block, rigid spring, elastic ball, heat dissipation fins, cooling fans, and controller. The controller can communicate with an external control structure. When aluminum alloy casting samples need to be placed within the partition rack, the four heat dissipation fins work in conjunction with the partition rack to hold multiple aluminum alloy casting samples. Furthermore, the controller controls the rotation of four cooling fans, which, in conjunction with the heat dissipation fins, quickly cool the aluminum alloy casting samples on the respective heat dissipation fins, thus preventing samples from sticking together due to high temperatures. Simultaneously, the controller... The device can control the servo motor to drive the rotating rod and rotating block to reciprocate in short strokes. In turn, the elastic ball, driven by the elasticity of the hard spring, can continuously tap and vibrate the samples on each heat dissipation fin in the partition rack, thereby greatly improving the anti-adhesion effect between the aluminum alloy casting samples. It effectively prevents the aluminum alloy casting samples from sticking together during sampling, avoiding the problem that high-temperature aluminum alloy castings are easily stuck together due to the lack of an efficient anti-adhesion structure, which would affect the subsequent sampling, observation and performance testing of aluminum alloy casting samples. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the anti-adhesion sampler for aluminum alloy melting and casting of this utility model;

[0018] Figure 2 yes Figure 1 A bottom view;

[0019] Figure 3 This is a schematic diagram of the rotating block in the anti-adhesion sampler for aluminum alloy melting and casting of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the fixing clamp in the aluminum alloy casting anti-adhesion sampler of this utility model.

[0021] In the diagram: 1. Partition frame, 2. Anti-adhesion mechanism, 201. Support, 202. Servo motor, 203. Rotating rod, 204. Rotating block, 205. Hard spring, 206. Elastic ball, 207. Heat dissipation fins, 208. Cooling fan, 209. Controller, 3. Fixed clamp, 4. Movable clamp, 5. Fastening bolt, 6. Handle, 7. Anti-slip sleeve, 8. Coupling, 9. Auxiliary bearing. Detailed Implementation

[0022] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0023] Example 1

[0024] like Figures 1-4 As shown, the aluminum alloy casting anti-adhesion sampler disclosed in this utility model includes a partition frame 1, and an anti-adhesion mechanism 2 is provided on the outer side of the partition frame 1. The anti-adhesion mechanism 2 includes a bracket 201, a servo motor 202 is fixedly connected to the inner wall of the bracket 201, a rotating rod 203 is fixedly connected to the output end of the servo motor 202, a rotating block 204 is fixedly connected to the outer surface of the rotating rod 203, a hard spring 205 is fixedly connected to the rotating block 204, and an elastic ball 206 is fixedly connected to the hard spring 205.

[0025] In this embodiment, the servo motor 202 has a built-in angle encoder, which can achieve precise reciprocating rotation under the control of an external control structure. When the servo motor 202 is powered on, it drives the rotating rod 203 and the rotating block 204 to reciprocate in short strokes. Then, the elastic ball 206, under the elastic drive of the hard spring 205, continuously taps and vibrates the samples on each heat dissipation fin 207 in the partition rack 1, thereby greatly improving the anti-adhesion effect between the aluminum alloy casting samples and effectively preventing adhesion when sampling aluminum alloy casting samples.

[0026] Example 2

[0027] This utility model discloses an anti-adhesion sampler for aluminum alloy casting, comprising a partition frame 1, with an anti-adhesion mechanism 2 disposed on the outer side of the partition frame 1. The anti-adhesion mechanism 2 includes a support 201, a servo motor 202 fixedly connected to the inner wall of the support 201, a rotating rod 203 fixedly connected to the output end of the servo motor 202, a rotating block 204 fixedly connected to the outer surface of the rotating rod 203, a rigid spring 205 fixedly connected to the rotating block 204, and an elastic rubber ball 206 fixedly connected to the rigid spring 205. The anti-adhesion mechanism 2 also includes a plurality of heat dissipation fins 207 and heat dissipation fans 208 fixedly connected to the inner cavity of the partition frame 1, the number of heat dissipation fins 207 and heat dissipation fans 208 corresponding one-to-one, with the heat dissipation fins 207 located at the bottom of the heat dissipation fans 208.

[0028] In this embodiment, four heat dissipation fins 207 and four heat dissipation fans 208 are fixedly connected to the inner cavity of the partition frame 1, and the four heat dissipation fins 207 and four heat dissipation fans 208 are arranged in a one-to-one correspondence.

[0029] Furthermore, the servo motor 202, heat dissipation fins 207, and cooling fan 208 are connected to the controller 209 via wires.

[0030] In this embodiment, the controller 209 is fixedly connected to the front of the partition frame 1, and the servo motor 202, four cooling fans 208 and four cooling fins 207 are all electrically connected to the controller 209 through wires.

[0031] Example 3

[0032] This utility model discloses an anti-adhesion sampler for aluminum alloy casting, comprising a partition frame 1, with an anti-adhesion mechanism 2 disposed on the outer side of the partition frame 1; the anti-adhesion mechanism 2 includes a support 201, a servo motor 202 fixedly connected to the inner wall of the support 201, a rotating rod 203 fixedly connected to the output end of the servo motor 202, a rotating block 204 fixedly connected to the outer surface of the rotating rod 203, a rigid spring 205 fixedly connected to the rotating block 204, and an elastic ball 206 fixedly connected to the rigid spring 205. A fixed clamping block 3 is fixedly connected to the left side of the partition frame 1, and a movable clamping block 4 is slidably connected inside the fixed clamping block 3, forming an installation cavity between the fixed clamping block 3 and the movable clamping block 4.

[0033] In this embodiment, by setting the movable clamping block 4, it can slide within the fixed clamping block 3. Thus, the two can work together with other fasteners to fix the external drive structure end in the mounting cavity, which facilitates the movement and flipping of the entire sampler, thereby facilitating the tilting of samples in the partition rack 1.

[0034] Furthermore, the fixed clamping block 3 and the movable clamping block 4 are connected by fastening bolts 5. The fastening bolts 5 pass through the movable clamping block 4 and the fixed clamping block 3 in sequence and extend into the interior of the fixed clamping block 3. The fastening bolts 5 are threadedly connected to the movable clamping block 4 and the fixed clamping block 3.

[0035] In this embodiment, the movable clamping block 4 is provided with two fastening bolts 5 inside. Each fastening bolt 5 passes through the movable clamping block 4 and the fixed clamping block 3 in sequence and extends into the interior of the fixed clamping block 3. The outer surface of each fastening bolt 5 is threadedly connected to the inner wall of the movable clamping block 4 and the inner wall of the fixed clamping block 3, respectively. By setting the fastening bolts 5, the fixed clamping block 3 and the movable clamping block 4 can be threadedly connected, thereby increasing the stability after the two are connected, and thus increasing the clamping stability of the fixed clamping block 3 and the movable clamping block 4 on the external driving structure end.

[0036] Example 4

[0037] This utility model discloses an anti-adhesion sampler for aluminum alloy casting, comprising a partition frame 1, with an anti-adhesion mechanism 2 disposed on the outer side of the partition frame 1; the anti-adhesion mechanism 2 includes a support 201, a servo motor 202 fixedly connected to the inner wall of the support 201, a rotating rod 203 fixedly connected to the output end of the servo motor 202, a rotating block 204 fixedly connected to the outer surface of the rotating rod 203, a rigid spring 205 fixedly connected to the rotating block 204, and an elastic rubber ball 206 fixedly connected to the rigid spring 205. A handle 6 is fixedly connected to the right side of the partition frame 1, and an anti-slip sleeve 7 is fixedly connected to the outer surface of the handle 6.

[0038] In this embodiment, by setting the handle 6, it is convenient to lift the entire sampler structure when it is not mounted on the external drive structure end. By setting the anti-slip sleeve 7, the anti-slip properties of the outer surface of the handle 6 can be increased.

[0039] Example 5

[0040] This utility model discloses an anti-adhesion sampler for aluminum alloy casting, comprising a partition frame 1, with an anti-adhesion mechanism 2 disposed on the outer side of the partition frame 1; the anti-adhesion mechanism 2 includes a bracket 201, a servo motor 202 fixedly connected to the inner wall of the bracket 201, a rotating rod 203 fixedly connected to the output end of the servo motor 202, a rotating block 204 fixedly connected to the outer surface of the rotating rod 203, a rigid spring 205 fixedly connected to the rotating block 204, and an elastic ball 206 fixedly connected to the rigid spring 205. A coupling 8 is fixedly connected to the outer surface of the output end of the servo motor 202, and the inner wall of the coupling 8 is fixedly connected to the outer surface of the rotating rod 203.

[0041] In this embodiment, by setting the coupling 8, the connection between the output end of the servo motor 202 and the outer surface of the rotating rod 203 can be strengthened, thereby increasing the rotational stability of the rotating rod 203.

[0042] Example 6

[0043] This utility model discloses an anti-adhesion sampler for aluminum alloy casting, comprising a partition frame 1, with an anti-adhesion mechanism 2 disposed on the outer side of the partition frame 1; the anti-adhesion mechanism 2 includes a support 201, a servo motor 202 fixedly connected to the inner wall of the support 201, a rotating rod 203 fixedly connected to the output end of the servo motor 202, a rotating block 204 fixedly connected to the outer surface of the rotating rod 203, a rigid spring 205 fixedly connected to the rotating block 204, and an elastic ball 206 fixedly connected to the rigid spring 205. An auxiliary bearing 9 is fixedly connected to the inner wall of the support 201, and the inner ring of the auxiliary bearing 9 is fixedly connected to the outer surface of the rotating rod 203.

[0044] In this embodiment, by providing an auxiliary bearing 9, the bracket 201 and the rotating rod 203 can be connected, thereby increasing the smoothness of the rotation of the rotating rod 203.

[0045] When using this utility model: First, place the output end of the external power motion structure between the fixed clamping block 3 and the movable clamping block 4, and use the fastening bolt 5 to increase the clamping and fastening effect of the fixed clamping block 3 and the movable clamping block 4 on the output end of the external power motion structure. Then, push the partition frame 1 to the discharge port of the aluminum alloy casting by the movement of the external power motion structure.

[0046] Furthermore, the controller 209 communicates and interfaces with the external control structure in advance. When aluminum alloy casting samples need to be placed in the partition rack 1, the four heat dissipation fins 207 cooperate with the partition rack 1 to hold multiple aluminum alloy casting samples respectively. The controller 209 controls the four heat dissipation fans 208 to rotate and cooperate with the heat dissipation fins 207 to quickly cool down the aluminum alloy casting samples on the corresponding heat dissipation fins 207, thereby preventing the samples from sticking together due to high temperature.

[0047] During this period, the controller 209 controls the servo motor 202 to be energized, driving the rotating rod 203 and the rotating block 204 to reciprocate in short strokes. As a result, the elastic ball 206, under the elastic drive of the hard spring 205, continuously taps and vibrates the samples on each heat dissipation fin 207 in the partition frame 1, thereby greatly improving the anti-adhesion effect between the aluminum alloy casting samples. This effectively prevents adhesion when sampling aluminum alloy casting samples. The design of the entire anti-adhesion sampler for aluminum alloy casting effectively solves the problem that the lack of an efficient anti-adhesion structure causes high-temperature aluminum alloy castings to easily stick together when stacked, thus affecting the subsequent sampling, observation, and performance testing of aluminum alloy casting samples.

[0048] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0049] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0050] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An anti-adhesion sampler for aluminum alloy casting, characterized in that: Includes a partition frame (1), and an anti-adhesion mechanism (2) is provided on the outside of the partition frame (1); The anti-adhesion mechanism (2) includes a bracket (201), a servo motor (202) is fixedly connected to the inner wall of the bracket (201), a rotating rod (203) is fixedly connected to the output end of the servo motor (202), a rotating block (204) is fixedly connected to the outer surface of the rotating rod (203), a hard spring (205) is fixedly connected to the rotating block (204), and an elastic ball (206) is fixedly connected to the hard spring (205).

2. The anti-adhesion sampler for aluminum alloy casting according to claim 1, characterized in that, The anti-adhesion mechanism (2) also includes several heat dissipation fins (207) and heat dissipation fans (208) that are fixedly connected to the inner cavity of the partition frame (1). The number of heat dissipation fins (207) and heat dissipation fans (208) corresponds one to one, and the heat dissipation fins (207) are located at the bottom of the heat dissipation fans (208).

3. The anti-adhesion sampler for aluminum alloy casting according to claim 2, characterized in that, The servo motor (202), heat sink (207) and cooling fan (208) are connected to the controller (209) via wires.

4. The anti-adhesion sampler for aluminum alloy casting according to claim 1, characterized in that, The side wall of the partition frame (1) is fixedly connected to a fixed clamping block (3), and a movable clamping block (4) is slidably connected inside the fixed clamping block (3), forming an installation cavity between the fixed clamping block (3) and the movable clamping block (4).

5. The anti-adhesion sampler for aluminum alloy casting according to claim 4, characterized in that, The fixed clamping block (3) and the movable clamping block (4) are connected by a fastening bolt (5). The fastening bolt (5) passes through the movable clamping block (4) and the fixed clamping block (3) in sequence and extends into the interior of the fixed clamping block (3). The fastening bolt (5) is threadedly connected to the movable clamping block (4) and the fixed clamping block (3).

6. The anti-adhesion sampler for aluminum alloy casting according to claim 1, characterized in that, A handle (6) is fixedly connected to the side wall of the partition frame (1), and an anti-slip sleeve (7) is fixedly connected to the outer surface of the handle (6).

7. The anti-adhesion sampler for aluminum alloy casting according to claim 1, characterized in that, The output end of the servo motor (202) is fixedly connected to a coupling (8), and the coupling (8) is fixedly connected to the rotating rod (203).

8. The anti-adhesion sampler for aluminum alloy casting according to claim 1, characterized in that, An auxiliary bearing (9) is fixedly connected to the inner wall of the bracket (201), and the inner ring of the auxiliary bearing (9) is fixedly connected to the outer surface of the rotating rod (203).

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