A heat exchanger surface deburring apparatus
The deburring equipment, which uses a modular water tank and an integrated pump system, solves the problems of time-consuming and polluting traditional methods, achieving a highly efficient and environmentally friendly deburring effect, and is suitable for heat exchangers of different sizes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RUILD TECH (ZHEJIANG) CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-06-09
AI Technical Summary
Traditional deburring methods are time-consuming, difficult to adapt to heat exchangers of different sizes, and easily cause metal debris contamination, affecting sealing and flow efficiency.
It adopts a modular water tank design, a sliding deburring device and an integrated pump system. It uses high-pressure water flow to deburr, avoids physical contact, integrates debris collection and is suitable for heat exchangers of different sizes.
To achieve an efficient and environmentally friendly deburring process, reduce environmental pollution, lower water consumption, and improve processing efficiency and equipment adaptability.
Smart Images
Figure CN224334094U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to heat exchanger processing equipment, specifically a heat exchanger surface deburring equipment. Background Technology
[0002] During heat exchanger manufacturing, burrs often form on the surface of metal casings due to cutting or welding. If these burrs are not thoroughly removed, they can affect the heat exchanger's sealing performance and fluid flow efficiency, and may also injure operators or damage equipment. Traditional deburring methods mainly rely on manual grinding, which is time-consuming and difficult to meet the needs of mass production. Furthermore, stationary equipment cannot accommodate heat exchangers of different sizes, resulting in burr residue or over-grinding. Metal shavings generated by mechanical grinding can easily get mixed into the equipment, increasing cleaning costs. Utility Model Content
[0003] The main purpose of this utility model is to provide a deburring device for heat exchanger surfaces, which achieves a high-efficiency, environmentally friendly and highly adaptable deburring process through a modular water tank design, a sliding deburring device and an integrated pumping system.
[0004] To achieve the above objectives, this utility model provides a heat exchanger surface deburring device, which includes a rectangular water tank. A first fixing plate is symmetrically arranged on the two side plates of the rectangular water tank. A heat exchanger sleeve fixing clamp is arranged on the first fixing plate. A second fixing plate is arranged on the rear side of the rectangular water tank. A sliding groove plate is arranged on the second fixing plate. A deburring module is slidably arranged on the sliding groove plate.
[0005] This utility model provides a heat exchanger surface deburring device. The symmetrical fixing clamps ensure stable clamping of the heat exchanger and prevent shaking during processing. The sliding plate design allows the deburring module to move laterally, adapting to the comprehensive processing of heat exchangers of different lengths. The water tank structure collects rinsing wastewater and debris, reducing environmental pollution.
[0006] In one possible implementation, the deburring module includes a water spray pipe, and a water pump module is further provided on the second fixed plate. The water pump module and the water spray pipe are connected via a water guide pipe. High-pressure water jets impact the burrs, avoiding physical contact damage to the workpiece surface. The water pump module circulates water, reducing water consumption and improving environmental friendliness. Spray cleaning simultaneously removes debris, reducing subsequent cleaning steps.
[0007] In one possible implementation, the bottom of the pump module's suction pipe is higher than the bottom surface of the rectangular water tank. This avoids sucking in metal debris deposited at the bottom of the tank, prevents pump blockage, ensures the extraction of clean water from the upper layer, and maintains the quality of the spray water and the deburring effect.
[0008] In one possible implementation, the pumping pipe of the pumping module extends into the rectangular water tank through the second fixing plate. This shortens the pumping pipe path, reduces water flow resistance, and improves pumping efficiency. The integrated design of the fixing plate simplifies the pipeline layout and reduces the equipment's footprint.
[0009] In one possible implementation, the deburring module includes a movable column with a T-shaped connecting plate and a water spray pipe mounted on the T-shaped connecting plate. The T-shaped connecting plate allows for multi-angle adjustment of the water spray pipe to precisely cover complex surfaces. The movable column allows for vertical height adjustment to accommodate heat exchangers of different diameters, and the modular structure facilitates quick replacement or expansion of functional components. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of a heat exchanger surface deburring device provided by this utility model. Detailed Implementation
[0011] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0012] In the description of this application, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0013] In the description of this application, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.
[0014] See attached diagram. Figure 1 , Figure 1 This is a schematic diagram of a heat exchanger surface deburring device provided by this utility model, as shown in the figure. Figure 1 As shown, the heat exchanger surface deburring device provided by this utility model includes a rectangular water tank 1. A first fixing plate 21 is symmetrically arranged on two side plates of the rectangular water tank 1. A heat exchanger sleeve fixing clamp 3 is arranged on the first fixing plate 21. A second fixing plate 22 is arranged on the rear side of the rectangular water tank 1. A sliding groove plate 4 is arranged on the second fixing plate 22. A deburring module 5 is slidably arranged on the sliding groove plate 4.
[0015] This utility model provides a heat exchanger surface deburring device. The symmetrical fixing clamps ensure stable clamping of the heat exchanger and prevent shaking during processing. The slide plate 4 design allows the deburring module 5 to move laterally, adapting to the comprehensive processing of heat exchangers of different lengths. The water tank structure collects rinsing wastewater and debris, reducing environmental pollution.
[0016] In one possible implementation, the deburring module 5 includes a water spray pipe 51, and a water pump module 6 is also provided on the second fixing plate 22. The water pump module 6 and the water spray pipe 51 are connected by a water guide pipe 7. High-pressure water jets impact the burrs, avoiding physical contact damage to the workpiece surface. The water pump module 6 circulates water, reducing water consumption and improving environmental friendliness. Spray cleaning simultaneously removes debris, reducing subsequent cleaning steps.
[0017] In one possible implementation, the bottom of the pumping pipe of the water pump module 6 is higher than the bottom surface of the rectangular water tank 1. This avoids sucking in metal debris deposited at the bottom of the tank, prevents pump blockage, ensures the extraction of clean water from the upper layer, and maintains the quality of the spray water and the deburring effect.
[0018] In one possible implementation, the pumping pipe of the pumping module 6 extends into the rectangular water tank 1 through the second fixing plate 22. This shortens the pumping pipe path, reduces water flow resistance, and improves pumping efficiency. The integrated design of the fixing plate simplifies the pipeline layout and reduces the equipment's footprint.
[0019] In one possible implementation, the deburring module 5 includes a movable column 52, on which a T-shaped connecting plate 53 is mounted, and a water spray pipe 51 is mounted on the T-shaped connecting plate 53. The T-shaped connecting plate 53 allows for multi-angle adjustment of the water spray pipe 51 to precisely cover complex surfaces, the movable column 52 allows for vertical height adjustment to adapt to heat exchangers of different diameters, and the modular structure facilitates quick replacement or expansion of functional components.
[0020] It is worth mentioning that those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A deburring device for heat exchanger surfaces, characterized in that, The device includes a rectangular water tank, on which first fixing plates are symmetrically arranged on two side plates. Heat exchanger sleeve fixing clamps are provided on the first fixing plates. A second fixing plate is provided on the rear side of the rectangular water tank. A sliding groove plate is provided on the second fixing plate. A deburring module is slidably arranged on the sliding groove plate.
2. The heat exchanger surface deburring equipment according to claim 1, characterized in that, The deburring module includes a water spray pipe, and a water pump module is also provided on the second fixing plate. The water pump module and the water spray pipe are connected by a water guide pipe.
3. The heat exchanger surface deburring equipment according to claim 2, characterized in that, The bottom of the pumping pipe of the pumping module is higher than the bottom surface of the rectangular water tank.
4. The heat exchanger surface deburring equipment according to claim 3, characterized in that, The pumping pipe of the pumping module passes through the second fixing plate and extends into the rectangular water tank.
5. The heat exchanger surface deburring equipment according to claim 4, characterized in that, The deburring module includes a movable column, on which a T-shaped connecting plate is provided, and on which a water spray pipe is provided.