Fire-fighting spare part injection mold with self-cleaning function
By using modular design and mortise and tenon joints for fire-fighting component injection molds, the problems of large mold size and heavy weight have been solved, achieving lightweight handling and high-precision injection molding, and possessing a self-cleaning function.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DINGSHENGWEI MEASUREMENT & CONTROL TECHNOLOGY (SHANGHAI) CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-09
AI Technical Summary
Existing injection molds for fire protection parts are large and heavy, making them difficult to handle and requiring high labor intensity.
The modular design divides the lower mold into multiple lightweight first and second splicing blocks, which are connected by mortise and tenon joints and positioned by positioning bolts to form a seamless cavity. This, combined with the cylinder-driven upper mold closing and cleaning components, enables self-cleaning.
It achieves high-precision splicing and stable connection of modular molds, reduces the difficulty of handling, makes it easy for a single person to operate, reduces labor intensity, and ensures mold cleanliness and injection accuracy.
Smart Images

Figure CN224334888U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fire protection parts processing technology, and in particular to a fire protection parts injection mold with self-cleaning function. Background Technology
[0002] According to Chinese Patent No. CN220129382U, an injection mold with a self-cleaning function includes a worktable. The worktable is characterized by a movable component mounted on its top outer wall, a cleaning component mounted on top of the movable component, and a second mounting plate mounted on the movable component. The inner walls of both ends of the second mounting plate are rotatably connected to the same reciprocating screw. A second mounting block is slidably fitted onto the reciprocating screw, forming a transmission connection with the reciprocating screw. The second mounting block is slidably connected within the second mounting plate. A cleaning rod is rotatably connected to one outer wall of the second mounting block, and the cleaning rod is equipped with multiple equally spaced circular nozzles. This invention, by setting up a cleaning component, utilizes airflow that continuously changes direction to thoroughly clean the space between the die and punch, thereby removing impurities from the surfaces and gaps of the die and punch, increasing the cleaning effect.
[0003] The above-mentioned documents and existing technologies have the following technical problems: Currently, most of the lower molds of existing fire-fighting parts injection molds are large in size and heavy in weight, which makes them difficult to handle and results in high labor intensity. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a self-cleaning injection mold for fire-fighting parts.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a fire-fighting parts injection mold with self-cleaning function, comprising a base, a placement groove on the surface of the base, a cleaning component on the surface of the base, a first splicing block and a second splicing block on the surface of the placement groove, a fixing groove on the side of the first splicing block near the cleaning component, a fixing block on the side of the first splicing block away from the cleaning component, an installation groove on the top surface of both the first and second splicing blocks, an installation plate on the surface of the installation groove, a positioning groove on the top surface of the first splicing block near the cleaning component, a positioning plate on the top surface of the second splicing block, and a fixing bolt on the side of the first splicing block.
[0006] Preferably, the cleaning assembly includes an air tank, an air pump, an air supply pipe, an air nozzle, and a telescopic rod. The surface of the air tank is provided with an air pump, the output end of the air pump is provided with an air supply pipe, the end of the air supply pipe is provided with an air nozzle, and the bottom surface of the air nozzle is provided with a telescopic rod.
[0007] Preferably, the surface of the base is provided with a support frame, and the surface of the support frame is provided with a support plate.
[0008] Preferably, the surface of the support plate is provided with a cylinder, the end of the cylinder is provided with an upper mold, and an injection tube is provided through the surface of the upper mold.
[0009] Preferably, the upper mold has a guide block on its side and the base has a guide rod on its surface.
[0010] Preferably, the surface of the mounting plate is provided with mounting bolts, the surface of the positioning plate is provided with positioning bolts, and the sides of the first and second splicing blocks are provided with handles.
[0011] Preferably, the fixing blocks are respectively disposed on the side of the first splicing block and the first splicing block away from the cleaning component, and the fixing grooves are respectively disposed on the side of the second splicing block and the first splicing block close to the cleaning component.
[0012] Beneficial effects
[0013] In this invention, a first splicing block, a second splicing block, a fixing block, and a mounting plate are used. By designing the lower mold as a multi-modal structure composed of the first and second splicing blocks, each module is lightweight. With the mortise and tenon connection between the fixing block and the fixing groove, and the further positioning by the positioning plate and positioning bolts, a stable splicing of the first and second splicing blocks is achieved. Then, the mounting plate is covered on the top surface of the first and second splicing blocks by the mounting bolts to form a seamless cavity, ensuring injection molding accuracy. While ensuring high-precision splicing between modules, the lower mold is significantly reduced in handling difficulty, allowing a single person to easily handle and assemble it, reducing labor intensity. Attached Figure Description
[0014] Figure 1 This is a structural diagram of the present invention;
[0015] Figure 2 This is a perspective view of the present utility model;
[0016] Figure 3 This is a structural diagram of the mounting plate of this utility model;
[0017] Figure 4 This is a structural diagram of the mounting plate and the first splicing block of this utility model.
[0018] Legend:
[0019] 1. Base; 2. Support frame; 3. Support plate; 4. Cylinder; 5. Cleaning assembly; 501. Air tank; 502. Air pump; 503. Air supply pipe; 504. Air nozzle; 505. Telescopic rod; 6. First splicing block; 7. Upper mold; 8. Guide block; 9. Guide rod; 10. Mounting plate; 11. Placement slot; 12. Fixing slot; 13. Mounting slot; 14. Fixing block; 15. Positioning plate; 16. Positioning bolt; 17. Positioning slot; 18. Mounting bolt; 19. Second splicing block; 20. Handle; 21. Fixing bolt; 22. Injection pipe. Detailed Implementation
[0020] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.
[0021] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1:
[0023] Reference Figure 1-4A self-cleaning injection mold for fire-fighting spare parts includes a base 1, which serves as the core support platform for the entire mold system. Fixed to the injection molding machine's worktable, the base 1 provides a stable foundation for the parts. A support frame 2 is mounted on the surface of the base 1, and a support plate 3 is mounted on the surface of the support frame 2. The support frame 2 connects the base 1 and the support plate 3, forming a robust vertical support structure to bear the weight and movement load of the cylinder 4 and the upper mold 7. The support plate 3 serves as a direct mounting platform for the cylinder 4, transmitting the thrust of the cylinder 4 to the upper mold 7. The cylinder 4 is mounted on the surface of the support plate 3, driving the upper mold 7. The cylinder 4 is vertically raised and lowered along the guide rod 9 to achieve mold closing and opening. An upper mold 7 is located at the end of the cylinder 4, and an injection tube 22 penetrates the surface of the upper mold 7. Driven by the cylinder 4, the upper mold 7 closes with the lower mold to form an injection cavity. Molten plastic is injected through the injection tube 22 to form fire-fighting components. During the injection molding process, both the upper and lower molds have vent holes on their sides for venting. This ensures that the molten plastic fills the cavity evenly, preventing high-temperature burns and material decomposition caused by gas compression, and reducing surface and internal defects such as bubbles and air bubbles. The upper mold 7 has guide rods on its sides. Guide rods 9 are provided on the surface of the base 1 and the guide block 8. The guide block 8 slides with the guide rods 9 on the base 1 to guide the upper mold 7 to move precisely in the vertical direction. This, combined with the cylinder 4, achieves smooth mold closing and opening, ensuring high-precision production of fire-fighting parts molds. The surface of the base 1 is provided with a placement groove 11, which serves as the positioning and fixing area for the first splicing block 6 and the second splicing block 19, providing the installation base for the modular lower mold. The surface of the base 1 is provided with a cleaning assembly 5, which includes an air tank 501, an air pump 502, an air supply pipe 503, an air nozzle 504, and a telescopic rod 505. The surface of component 1 is equipped with an air pump 502, the output end of which is equipped with an air supply pipe 503, the end of which is equipped with an air nozzle 504, and the bottom surface of the air nozzle 504 is equipped with a telescopic rod 505. The cleaning component 5 achieves self-cleaning of the cavity by high-pressure gas blowing, effectively blowing away coke particles and ensuring the cleanliness of the mold. The gas tank 501 stores high-pressure nitrogen, and the air pump 502 drives the gas to be delivered to the air nozzle 504 through the air supply pipe 503. The air nozzle 504 is aligned with the cavity by the electric extension and retraction of the telescopic rod 505, and the airflow is released to blow the coke particles away from the cavity, ensuring the high-precision production of fire-fighting parts molds and the quality of the products.
[0024] The surface of the placement groove 11 is provided with a first splicing block 6 and a second splicing block 19. Handles 20 are provided on the sides of the first splicing block 6 and the second splicing block 19. The second splicing block 19 and the first splicing block 6 are placed together in the placement groove 11 to form a modular lower mold, supporting the formation of the injection molding cavity. Grooves are formed on the top surfaces of the two second splicing blocks 19, which, together with the upper mold 7, form the injection molding cavity. The handles 20 on the sides of the first splicing blocks 6 and the second splicing blocks 19 facilitate operation, making single-person handling and assembly more convenient. A fixing groove 12 is provided on the side of the first splicing block 6 near the cleaning component 5, and a fixing block 14 is provided on the side of the first splicing block 6 away from the cleaning component 5. The fixing blocks 14 are respectively set on the first splicing block 6. On the sides of the first splicing block 6 and the side away from the cleaning component 5, fixing grooves 12 are respectively provided on the sides of the second splicing block 19 and the side of the first splicing block 6 near the cleaning component 5. The fixing grooves 12 are opened on the sides of the first splicing block 6 near the cleaning component 5 and the two second splicing blocks 19, serving as the receiving end of the mortise and tenon connection, and are inserted with the fixing block 14 to form a stable splice. The fixing block 14 is provided on the side of the first splicing block 6 and the two second splicing blocks 19 away from the cleaning component 5, serving as the insertion end of the mortise and tenon connection, and matches with the fixing groove 12 to achieve high-precision splicing between modules, ensuring rapid alignment of modules, simplifying the assembly process, and improving splicing efficiency. The top surfaces of the first splicing block 6 and the second splicing block 19 are both An installation groove 13 is provided, and an installation plate 10 is provided on the surface of the installation groove 13. The installation groove 13 is located on the top surface of the first splicing block 6 and the second splicing block 19, serving as the positioning and fixing area for the installation plate 10 to ensure seamless connection of the cavity. The installation plate 10 covers the top surface of the installation groove 13 of the first splicing block 6 and the second splicing block 19, forming the molding surface of the lower mold cavity. Its shape corresponds to the first splicing block 6 and the second splicing block 19, and it is fixed with the installation bolt 18 to form a flat injection molding surface, eliminating the impact of splicing gaps on product quality and ensuring high-precision molding of fire-fighting parts. A positioning groove 17 is provided on the top surface of the first splicing block 6 near the cleaning component 5, and a positioning groove 10 is provided on the top surface of the second splicing block 19. The positioning plate 15 has fixing bolts 21 on the side of the first splicing block 6. The fixing bolts 21 are used to further fix the spliced lower mold to the surface of the base 1 to achieve a stable connection of the lower mold. The surface of the mounting plate 10 has mounting bolts 18, and the surface of the positioning plate 15 has positioning bolts 16. The positioning grooves 17 are opened on the top surfaces of the first splicing block 6 near the cleaning component 5 and the two second splicing blocks 19, serving as the receiving end of the positioning plate 15. The positioning plate 15 is set on the top surfaces of the second splicing blocks 19 and the first splicing block 6 away from the cleaning component 5. The positioning bolts 16 are inserted into the positioning grooves 17 to enhance the positioning accuracy between modules, improve splicing stability, prevent micro-movement of modules during injection molding, and ensure cavity consistency.
[0025] First, place the first splicing block 6 and the second splicing block 19 into the placement slot 11 in the designed order. The side handle 20 facilitates handling. The mortise and tenon joint between the fixing block 14 and the fixing slot 12 enables rapid alignment between the modules. The positioning bolts 16 on the positioning plate 15 are inserted into the positioning slots 17 to further enhance the splicing accuracy. Next, the assembled lower mold module is fixed to the base 1 using the fixing bolts 21. The mounting plate 10 is aligned with the mounting slots 13 on the top surfaces of the first splicing block 6 and the second splicing block 19, and then quickly... The mold is quickly fixed to form a seamless cavity. The cylinder 4 drives the upper mold 7 to descend along the guide rod 9 and close with the lower mold. Molten plastic is injected through the injection tube 22, and the side vent holes release air synchronously to prevent air bubble defects. After the mold is opened, the product is taken out. After the injection molding is completed, the cleaning component 5 is started. The air pump 502 drives the high-pressure nitrogen in the air tank 501 to be delivered to the air nozzle 504 through the air supply pipe 503. The telescopic rod 505 adjusts the position of the air nozzle 504. The airflow blows away the coke particles in the cavity and is discharged in conjunction with the negative pressure system to ensure the mold is clean. Specific Implementation Example 2:
[0027] A fire-fighting parts injection mold with self-cleaning function, based on the basic structure in Specific Embodiment 1, further discloses the following: a rotating seat can be set at the connection between the air nozzle 504 and the telescopic rod 505. The rotating seat is driven by a servo motor and cooperates with the electric telescopic rod 505 to support the horizontal rotation and vertical movement of the air nozzle 504. The rotating air nozzle 504 blows the cavity with multi-directional airflow to effectively remove coke particles and improve cleaning efficiency.
[0028] In summary:
[0029] 1. The lower mold is designed with a multi-modal structure consisting of a first splicing block 6, a second splicing block 19, a fixing block 14, and a mounting plate 10. Each module is lightweight. With the mortise and tenon connection between the fixing block 14 and the fixing groove 12, and the further positioning by the positioning plate 15 and the positioning bolt 16, a stable splicing of the first splicing block 6 and the second splicing block 19 is achieved. Then, the mounting plate 10 is covered on the top surface of the first splicing block 6 and the second splicing block 19 by the mounting bolt 18 to form a seamless cavity, ensuring injection molding accuracy. While ensuring high-precision splicing between modules, the lower mold is significantly reduced in handling difficulty, allowing a single person to easily handle and assemble it, reducing labor intensity.
[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A fire-fighting spare parts injection mold with self-cleaning function, comprising a base (1), characterized in that: The base (1) has a placement groove (11) on its surface and a cleaning component (5) on its surface. The placement groove (11) has a first splicing block (6) and a second splicing block (19) on its surface. A fixing groove (12) is provided on the side of the first splicing block (6) near the cleaning component (5), and a fixing block (14) is provided on the side of the first splicing block (6) away from the cleaning component (5). The top surfaces of the first splicing block (6) and the second splicing block (19) both have an installation groove (13). The surface of the installation groove (13) has an installation plate (10). The top surface of the first splicing block (6) near the cleaning component (5) has a positioning groove (17). The top surface of the second splicing block (19) has a positioning plate (15). The side of the first splicing block (6) has a fixing bolt (21).
2. The injection mold for fire-fighting spare parts with self-cleaning function according to claim 1, characterized in that: The cleaning component (5) includes an air tank (501), an air pump (502), an air supply pipe (503), an air nozzle (504), and a telescopic rod (505). The surface of the air tank (501) is provided with an air pump (502), the output end of the air pump (502) is provided with an air supply pipe (503), the end of the air supply pipe (503) is provided with an air nozzle (504), and the bottom surface of the air nozzle (504) is provided with a telescopic rod (505).
3. The injection mold for fire-fighting spare parts with self-cleaning function according to claim 1, characterized in that: The base (1) has a support frame (2) on its surface, and the support frame (2) has a support plate (3) on its surface.
4. The injection mold for fire-fighting spare parts with self-cleaning function according to claim 3, characterized in that: The surface of the support plate (3) is provided with a cylinder (4), the end of the cylinder (4) is provided with an upper mold (7), and the surface of the upper mold (7) is provided with an injection tube (22).
5. The injection mold for fire-fighting spare parts with self-cleaning function according to claim 4, characterized in that: The upper mold (7) is provided with a guide block (8) on its side, and the base (1) is provided with a guide rod (9) on its surface.
6. The injection mold for fire-fighting spare parts with self-cleaning function according to claim 1, characterized in that: The surface of the mounting plate (10) is provided with mounting bolts (18), the surface of the positioning plate (15) is provided with positioning bolts (16), and the sides of the first splicing block (6) and the second splicing block (19) are provided with handles (20).
7. The injection mold for fire-fighting spare parts with self-cleaning function according to claim 1, characterized in that: The fixing blocks (14) are respectively disposed on the side of the first splicing block (6) and the first splicing block (6) away from the cleaning component (5), and the fixing grooves (12) are respectively disposed on the side of the second splicing block (19) and the first splicing block (6) close to the cleaning component (5).