Dry film membrane residue recovery weight reduction device

Abstract

The utility model discloses a kind of dry film membrane slag recovery weight-reducing devices, including extrusion mechanism, feeding mechanism, waste residue collection mechanism and waste liquid collection mechanism, extrusion mechanism includes first inlet, first outlet and second outlet, and extrusion mechanism is used for the extrusion of dry film membrane slag Dehydration;Feeding mechanism includes cylinder, feeding screw and third outlet, and feeding screw is rotatably connected with cylinder clearance fit, and third outlet is set in one end of cylinder, and third outlet is connected with first inlet, and feeding screw is used to push dry film membrane slag to third outlet;Waste residue collection mechanism connects first outlet;Waste liquid collection mechanism connects second outlet.The utility model avoids dry film membrane slag from falling during feeding process, and ensures production workshop neat.

Description

Technical Field

[0001] This utility model relates to the field of circuit board manufacturing technology, and in particular to a dry film residue recycling and weight reduction device. Background Technology

[0002] In the circuit board manufacturing process, dry film is used in the exposure and development steps to accurately transfer the designed circuit pattern to the copper-clad laminate. After the etching process, the circuit board needs to undergo a stripping process. Stripping requires stripping chemicals, and the resulting dry film residue is a highly alkaline, mud-like substance that requires specialized recycling companies to prevent environmental pollution. The dry film residue contains a large amount of stripping chemicals; directly entrusting it to a recycling company would waste a significant amount of these chemicals and increase processing costs. Therefore, weight reduction processing of the stripped dry film residue is necessary. Currently, the stripped dry film residue is generally transported manually from the stripping unit to a residue recycling and weight reduction unit. This process is prone to causing the residue to fall off and may increase worker health risks. While conveyor belts can also be used to transport the residue from the stripping unit to the recycling and weight reduction unit, the mud-like residue is highly adhesive and easily sticks to the conveyor belt, affecting machine operation and potentially falling off and contaminating the production workshop. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a dry film sludge recycling and weight reduction device to prevent dry film sludge from falling off during the feeding process and to ensure the cleanliness of the production workshop.

[0004] A dry membrane sludge recycling and weight reduction device according to an embodiment of the present invention includes:

[0005] The extrusion mechanism includes a first inlet, a first outlet and a second outlet. The extrusion mechanism is used for extruding and dewatering dry film residue.

[0006] The feeding mechanism includes a cylinder, a feeding screw and a third discharge port. The feeding screw and the cylinder are rotatably connected with clearance fit. The third discharge port is located at one end of the cylinder and is connected to the first inlet. The feeding screw is used to push the dry film residue to the third discharge port.

[0007] Waste collection mechanism, connected to the first discharge port;

[0008] Waste liquid collection mechanism, connected to the second discharge port.

[0009] A dry membrane sludge recycling and weight reduction device according to an embodiment of the present invention has at least the following beneficial effects:

[0010] Most of the desiccant in the dry film residue can be separated, reducing the weight of the residue and facilitating its recycling, thus lowering recycling costs. The extruded desiccant can be reused, reducing waste of production resources and lowering production costs. The feeding mechanism's screw rotates with a gap inside the cylinder, pushing the mud-like dry film residue from the second inlet to the third outlet. This highly automated process eliminates the need for worker contact, reducing health risks. The feeding mechanism's cylinder and screw work together to push the residue, ensuring that even if mud-like residue adheres to the screw, it does not affect the normal operation of the feeding mechanism. The dry film residue remains inside the cylinder, preventing it from falling out, ensuring high reliability and maintaining a clean production workshop.

[0011] According to an embodiment of the present invention, a dry film residue recycling and weight reduction device is provided, wherein the third discharge port is sealed to the first inlet port to prevent the dry film residue from falling from the third discharge port to the outside of the first inlet port.

[0012] According to an embodiment of the present invention, a dry film sludge recycling and weight reduction device has a third discharge port with its opening facing downwards.

[0013] According to an embodiment of the present invention, a dry film residue recycling and weight reduction device is provided, wherein a vibration mechanism is connected to one side of the feeding mechanism where the third discharge port is located.

[0014] According to an embodiment of the present invention, a dry film residue recycling and weight reduction device is provided, wherein the third discharge port and the first inlet port are connected by a flexible pipe.

[0015] According to an embodiment of the present invention, a dry membrane sludge recycling and weight reduction device includes a waste liquid collection mechanism comprising a filter assembly and a tank, wherein the filter assembly is connected between a second discharge port and the tank.

[0016] According to an embodiment of the present invention, a dry membrane sludge recycling and weight reduction device includes a filter assembly comprising a funnel-shaped first guide and a filter element, wherein the filter element is disposed inside the first guide and the first guide is connected between a second discharge port and a tank.

[0017] According to an embodiment of the present invention, a dry membrane sludge recycling and weight reduction device is provided, wherein the filter element is detachably connected to the first guide member.

[0018] According to an embodiment of the present invention, a dry film sludge recycling and weight reduction device includes a waste collection mechanism comprising a second guide and a collection box, wherein the second guide is connected between a first discharge port and the collection box.

[0019] According to an embodiment of the present invention, a dry membrane sludge recycling and weight reduction device has a second guide member with a funnel-shaped structure.

[0020] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0021] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0022] Fig. 1 This is a schematic diagram of the structure of a dry film sludge recycling and weight reduction device according to an embodiment of the present invention;

[0023] Fig. 2 This is an internal structural diagram of the feeding mechanism of a dry film sludge recycling and weight reduction device according to an embodiment of the present invention;

[0024] Fig. 3 This is an internal structural diagram of the filter assembly of a dry membrane sludge recycling and weight reduction device according to an embodiment of the present invention.

[0025] Explanation of reference numerals in the attached figures:

[0026] Extrusion mechanism 100; first inlet 110; first outlet 120; second outlet 130;

[0027] Feeding mechanism 200; cylinder 210; feeding screw 220; third discharge port 230; second inlet port 240;

[0028] Waste collection mechanism 300; second guide component 310; collection box 320;

[0029] Waste liquid collection mechanism 400; filter assembly 410; first guide 411; filter element 412; tank 420;

[0030] Vibration mechanism 500;

[0031] Flexible pipe 600. Detailed Implementation

[0032] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0033] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0034] In the description of a utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If the terms "first" and "second" are used, they are merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or the order of the indicated technical features.

[0035] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0036] Reference Figs. 1 to 3This utility model provides a dry film sludge recycling and weight reduction device, including an extrusion mechanism 100, a feeding mechanism 200, a waste sludge collection mechanism 300, and a waste liquid collection mechanism 400. The extrusion mechanism 100 includes a first inlet 110, a first outlet 120, and a second outlet 130. The extrusion mechanism 100 is used for extruding and dewatering the dry film sludge. Specifically, the extrusion mechanism 100 is a screw extruder, including an extruder housing and an extrusion screw (not shown in the figure). The first inlet 110 is located at one end of the extruder housing, and the first outlet 120 is located at the other end of the extruder housing. The first feed port 120 is located at the other end of the extruder housing away from the first feed port 110, and the second discharge port 130 is located below the end of the extruder housing near the first feed port 110. Dry film residue enters the screw extruder from the first feed port 110. The extrusion screw extrudes the dry film residue from the first feed port 110 towards the first discharge port 120, separating the film removal solution. The extruded waste residue falls out from the first discharge port 120, and the extruded film removal solution flows through a pipe to the second discharge port 130 for discharge. The feeding mechanism 200 includes a cylinder 21. 0. The feeding screw 220 and the third discharge port 230 are rotatably connected with the cylinder 210 with a clearance fit. The third discharge port 230 is located at one end of the cylinder 210 and is connected to the first inlet port 110. Specifically, the feeding screw 220 includes a rod and screw blades, and the screw blades rotate around the rod and extend. Specifically, the feeding mechanism 200 also includes a second inlet port 240, which is located at the end of the cylinder 210 away from the third discharge port 230. The second inlet port 240 can be configured to... Below the dry film residue outlet of the film stripping device, the dry film residue enters the feeding mechanism 200 through the second inlet 240. The screw pushes the dry film residue from the second inlet 240 to the third outlet 230. Then, the dry film residue is fed from the third outlet 230 into the first inlet 110 and then into the screw extruder for extrusion. The waste residue collection mechanism 300 is connected to the first outlet 120 and is used to collect the waste residue after dewatering. The waste liquid collection mechanism 400 is connected to the second outlet 130 and is used to collect the extruded film stripping solution waste liquid.

[0037] The extrusion mechanism 100 squeezes out the desiccant from the dry film residue, reducing its weight and facilitating recycling, thus lowering recycling costs. The extruded desiccant can be reused, reducing waste of production resources and lowering production costs. The feeding screw 220 of the feeding mechanism 200 rotates with a gap inside the cylinder 210, pushing the mud-like dry film residue from the second inlet 240 to the third outlet 230. This method is highly automated, requires no worker contact, and reduces health risks. The cylinder 210 and feeding screw 220 of the feeding mechanism 200 work together, and even if the mud-like dry film residue adheres to the feeding screw 220, it does not affect the normal operation of the feeding mechanism 200. The dry film residue remains inside the cylinder 210 of the feeding mechanism 200, preventing it from falling out and ensuring high reliability.

[0038] Understandably, referring to Fig. 2 In some other embodiments, the width of the third discharge port 230 is similar to the distance that the screw blades of the feeding screw 220 extend axially after rotating 360 degrees, so as to improve the discharge efficiency of the third discharge port 230.

[0039] According to some embodiments of this application, the third discharge port 230 is sealed to the first inlet port 110 to prevent dry film residue from falling from the third discharge port 230 to the outside of the first inlet port 110.

[0040] Furthermore, the opening of the third discharge port 230 is set downwards so that the mud-like dry film residue can fall out of the third discharge port 230 more easily. Specifically, the opening of the first inlet port 110 is set upwards and matched with the third discharge port 230, so that the dry film residue falling out of the third discharge port 230 can fall directly into the first inlet port 110, thereby improving the discharge efficiency of the third discharge port 230.

[0041] Furthermore, a vibration mechanism 500 is connected to one side of the feeding mechanism 200 where the third discharge port 230 is located. When the dry film residue recycling and weight reduction device needs to be suspended for a long time, the vibration mechanism 500 is used to vibrate the cylinder 210 near the third discharge port 230. This vibration can cause the dry film residue adhering to the third discharge port 230 and the feeding screw 220 to fall off, thus preventing the dry film residue from being left inside the cylinder 210 of the feeding mechanism 200.

[0042] Furthermore, the third discharge port 230 is connected to the first inlet port 110 by a flexible pipe 600, which can prevent the vibration generated by the vibration mechanism 500 from being transmitted to the extrusion mechanism 100 through the feeding mechanism 200. The flexible pipe 600 acts as a buffer, which can effectively reduce the transmission of vibration.

[0043] According to some embodiments of this application, the waste liquid collection mechanism 400 includes a filter assembly 410 and a tank 420. The filter assembly 410 is connected between the second discharge port 130 and the tank 420. The filter assembly 410 is used to filter the desiccant waste liquid generated after squeezing the dry membrane residue, thereby reducing the flow of dry membrane residue particles into the tank 420 and improving the purity of the desiccant waste liquid, so as to better recycle and reuse the desiccant waste liquid.

[0044] Furthermore, referring to Fig. 3 The filter assembly 410 includes a funnel-shaped first guide 411 and a filter element 412. The filter element 412 is disposed inside the first guide 411, and the first guide 411 is connected between the second outlet 130 and the tank body 420. The filter element 412 filters dry membrane residue particles, and the funnel-shaped first guide 411 can centrally guide the membrane stripping solution waste liquid, preventing spillage. Furthermore, the opening of the tank body 420 only needs to match the outlet of the funnel-shaped first guide 411, reducing waste liquid evaporation.

[0045] Furthermore, the filter element 412 is detachably connected to the first guide 411. When the filter element 412 is severely clogged, it can be replaced directly, which is convenient and quick.

[0046] According to some embodiments of this application, the waste collection mechanism 300 includes a second guide 310 and a collection box 320. The second guide 310 is connected between the first discharge port 120 and the collection box 320. The second guide 310 guides the waste that falls after being squeezed to the collection box 320 to avoid polluting the environment.

[0047] Furthermore, the second guide 310 has a funnel-shaped structure to improve the waste slag guiding effect.

[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0049] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A dry film membrane sludge recycling and weight reduction device, characterized in that, include: The extrusion mechanism (100) includes a first inlet (110), a first outlet (120) and a second outlet (130), and the extrusion mechanism (100) is used for extrusion dewatering of dry film sludge; The feeding mechanism (200) includes a cylinder (210), a feeding screw (220), and a third discharge port (230). The feeding screw (220) is rotatably connected to the cylinder (210) with a clearance fit. The third discharge port (230) is located at one end of the cylinder (210) and is connected to the first inlet (110). The feeding screw (220) is used to push the dry film sludge to the third discharge port (230). Waste collection mechanism (300) is connected to the first discharge port (120); Waste liquid collection mechanism (400) is connected to the second discharge port (130).

2. The dry film membrane sludge recycling and weight reduction device according to claim 1, characterized in that, The third discharge port (230) is sealed to the first inlet port (110) to prevent the dry film residue from falling from the third discharge port (230) to the outside of the first inlet port (110).

3. The dry film membrane sludge recycling and weight reduction device according to claim 2, characterized in that, The third discharge port (230) is set with its opening facing downwards.

4. The dry membrane sludge recycling and weight reduction device according to claim 3, characterized in that, The feeding mechanism (200) is provided with a vibration mechanism (500) connected to one side of the third discharge port (230).

5. The dry film membrane sludge recycling and weight reduction device according to claim 4, characterized in that, The third discharge port (230) is connected to the first inlet port (110) via a flexible pipe (600).

6. The dry membrane sludge recycling and weight reduction device according to claim 1, characterized in that, The waste liquid collection mechanism (400) includes a filter assembly (410) and a tank (420), wherein the filter assembly (410) is connected between the second discharge port (130) and the tank (420).

7. The dry membrane sludge recycling and weight reduction device according to claim 6, characterized in that, The filter assembly (410) includes a funnel-shaped first guide (411) and a filter element (412), the filter element (412) being disposed inside the first guide (411), and the first guide (411) being connected between the second discharge port (130) and the tank (420).

8. The dry film membrane sludge recycling and weight reduction device according to claim 7, characterized in that, The filter element (412) is detachably connected to the first guide (411).

9. The dry film membrane sludge recycling and weight reduction device according to claim 1, characterized in that, The waste collection mechanism (300) includes a second guide (310) and a collection box (320), wherein the second guide (310) is connected between the first discharge port (120) and the collection box (320).

10. A dry film membrane sludge recovery and weight reduction device according to claim 9, characterized in that, The second guide (310) has a funnel-shaped structure.

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