Lightweight carbon fiber composite panel

By using carbon fiber composite materials and vacuum insulation technology, the problems of traditional modular shelters being heavy, prone to corrosion, and having poor thermal insulation have been solved, achieving a lightweight and highly efficient thermal insulation modular shelter structural design.

CN224335243UActive Publication Date: 2026-06-09JIANGXI NAVIGATION APP FACTORY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI NAVIGATION APP FACTORY
Filing Date
2025-06-27
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Traditional modular shelters use a large metal panel assembly structure, resulting in excessive weight, susceptibility to corrosion, and poor insulation, which cannot meet the requirements of lightweight design and all-encompassing use in the new generation of modular shelters.

Method used

The outer and inner skins are made of carbon fiber composite materials, combined with thermal insulation and venting components. Vacuum insulation is formed by evacuation. The lightweight and corrosion-resistant properties of carbon fiber composite materials are utilized, and an aluminum skeleton is combined to further reduce weight and increase strength.

Benefits of technology

It achieves lightweighting, improved thermal insulation and corrosion resistance. The carbon fiber composite panel is more than 30% lighter than the traditional metal skin, making it suitable for harsh environments and significantly improving thermal insulation performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of lightweight carbon fiber composite large plates, including two skeletons, outer skin, inner skin and heat insulation component, the heat insulation component includes the quantity is several several baffle and air outlet component, the outer skin and the inner skin are made of carbon fiber composite material, the air outlet component connects the skeleton and several baffle, the outer skin is set in the skeleton and one top of baffle, the inner skin is set in one bottom of baffle.The utility model in, two skeletons are connected by air outlet component, and each baffle is spaced, external air extraction equipment is connected with air outlet component, and it is extracted after air extraction equipment, gas between baffle and baffle is extracted to form vacuum, reach better heat insulation effect, the outer skin and the inner skin are made of carbon fiber composite material, with light weight, high strength, corrosion resistance and the like advantages.
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Description

Technical Field

[0001] This utility model relates to the field of thermal insulation technology for mobile cabins, and in particular to a lightweight carbon fiber composite large panel. Background Technology

[0002] Containerized modular units (CMUs) were originally developed to meet the needs of battlefield operations. Due to their excellent battlefield mobility, rapid response capabilities, suitable working environment for equipment and personnel, and certain battlefield protection performance, they are widely used by the militaries of various countries. In recent years, with the increasing demand for CMUs across various industries, they have also been widely applied in civilian fields such as medical care, firefighting, meteorology, emergency communications, and command. Currently, traditional CMUs mainly adopt a structure assembled from large metal panels, which suffers from problems such as excessive weight, easy corrosion of the metal skin, and poor insulation. These issues cannot meet the requirements of the next generation of CMUs for lightweight design, multi-modal transport by sea, land, and air, and use in all environments. Utility Model Content

[0003] The purpose of this invention is to solve the above-mentioned technical problems and provide a lightweight carbon fiber composite large plate.

[0004] The technical solution of this utility model is as follows: A lightweight carbon fiber composite large plate includes two skeletons, an outer skin, an inner skin, and a heat insulation component. The heat insulation component includes a plurality of partitions and an air venting component. The outer skin and the inner skin are both made of carbon fiber composite material. The air venting component connects the skeleton and the plurality of partitions. The outer skin is disposed at the top of the skeleton and one of the partitions, and the inner skin is disposed at the bottom of one of the partitions.

[0005] Preferably, the skeleton includes an outer frame and a plurality of reinforcing ribs, the reinforcing ribs being disposed within the outer frame.

[0006] Preferably, the outer frame is provided with a pre-embedded plate.

[0007] Preferably, the air outlet assembly includes a horizontal pipe and a vertical pipe, the horizontal pipe connects the frame and the vertical pipe, the vertical pipe connects a plurality of the partitions, and the vertical pipe is provided with a plurality of air holes.

[0008] Preferably, the horizontal tube is provided with threads; the air outlet assembly further includes a nut, which is screwed to the horizontal tube.

[0009] Preferably, it also includes two thermal insulation bridges, which are respectively disposed at the bottom of the frame.

[0010] The beneficial effects of this utility model are as follows: In this utility model, the two frames are connected by an air outlet assembly, and each partition is spaced apart. After the external air extraction device is connected to the air outlet assembly, it extracts air from the partition. The gas between the partitions is extracted to form a vacuum, achieving a better heat insulation effect. Both the outer skin and the inner skin are made of carbon fiber composite material, which has the advantages of light weight, high strength, and strong corrosion resistance. Attached Figure Description

[0011] Figure 1 This is a cross-sectional view of the overall structure of a preferred embodiment of the present invention;

[0012] Figure 2 This is a three-dimensional view of the skeleton in a preferred embodiment of the present invention.

[0013] Reference numerals: skeleton 10, outer frame 101, embedded plate 1011, reinforcing rib 102, outer skin 2, inner skin 3, partition 4, horizontal pipe 5, vertical pipe 6, vent 601, nut 7, thermal bridge 8. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Reference Figures 1 to 2 A lightweight carbon fiber composite panel includes two frames 10, an outer skin 2, an inner skin 3, and a heat insulation component. The heat insulation component includes several partitions 4 and an air venting component. The outer skin 2 and the inner skin 3 are both made of carbon fiber composite material. The air venting component connects the frame 10 and the several partitions 4. The outer skin 2 is located at the top of the frame 10 and one of the partitions 4, and the inner skin 3 is located at the bottom of one of the partitions 4. In this invention, two frames 10 are connected by an air outlet assembly, and each partition 4 is spaced apart. After the external air extraction device is connected to the air outlet assembly, it extracts air from the spacer 4, forming a vacuum and achieving better heat insulation. The outer skin 2 and the inner skin 3 are both made of carbon fiber composite material, which has advantages such as light weight, high strength, and strong corrosion resistance compared with traditional metal materials. It can not only improve the load-bearing ratio of the large plate, but also greatly improve the applicability of the large plate in harsh environments. In terms of weight reduction, under the same load, the carbon fiber composite large plate is more than 30% lighter than the traditional metal skin. The spaced partitions 4 reduce the overall weight of the large plate. At the same time, the frame 10 can be made of aluminum to further reduce the weight of the large plate.

[0016] As a preferred embodiment of this utility model, it may also have the following additional technical features:

[0017] In this embodiment, the skeleton 10 includes an outer frame 101 and a plurality of reinforcing ribs 102. The reinforcing ribs 102 are disposed within the outer frame 101 to improve the stability of the outer frame 101.

[0018] In this embodiment, the outer frame 101 is provided with a pre-embedded plate 1011. The pre-embedded plate 1011 is used to fix related facilities and equipment such as fixed components on the large panel of the container, so as to facilitate the fixing of equipment.

[0019] In this embodiment, the air outlet assembly includes a horizontal pipe 5 and a vertical pipe 6. The horizontal pipe 5 connects the frame 10 and the vertical pipe 6, and the vertical pipe 6 connects to several partitions 4. The vertical pipe 6 has several air holes 601, and the horizontal pipe 5 has a valve. An external air extraction device works by extracting air between the partitions 4 through the air holes 601 on the horizontal pipe 5 and the vertical pipe 6, thus improving the heat insulation effect of the partitions 4. Specifically, the vertical pipe 6 is fixedly connected to the partitions 4.

[0020] In this embodiment, the horizontal tube 5 is provided with threads; the air outlet assembly also includes a nut 7, which is screwed to the horizontal tube 5. One end of the horizontal tube 5 passes through one side of the frame 10 and is screwed to the nut 7, which facilitates installation and disassembly.

[0021] In this embodiment, two thermal insulation bridges 8 are also included, which are respectively disposed at the bottom of the frame 10, thereby improving the thermal insulation performance of the large panel.

[0022] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lightweight carbon fiber composite large plate, characterized in that, It includes two frames (10), an outer skin (2), an inner skin (3) and a heat insulation component. The heat insulation component includes several partitions (4) and an air outlet component. The outer skin (2) and the inner skin (3) are both made of carbon fiber composite material. The air outlet component connects the frame (10) and several partitions (4). The outer skin (2) is located at the top of the frame (10) and one of the partitions (4), and the inner skin (3) is located at the bottom of one of the partitions (4).

2. The lightweight carbon fiber composite large plate according to claim 1, characterized in that: The skeleton (10) includes an outer frame (101) and a plurality of reinforcing ribs (102), the reinforcing ribs (102) being disposed within the outer frame (101).

3. The lightweight carbon fiber composite large plate according to claim 2, characterized in that: The outer frame (101) is provided with a pre-embedded plate (1011).

4. The lightweight carbon fiber composite large plate according to claim 1, characterized in that: The air outlet assembly includes a horizontal pipe (5) and a vertical pipe (6). The horizontal pipe (5) connects the frame (10) and the vertical pipe (6). The vertical pipe (6) connects several partitions (4). The vertical pipe (6) is provided with several air holes (601).

5. A lightweight carbon fiber composite large plate according to claim 4, characterized in that: The horizontal tube (5) is provided with threads; the air outlet assembly also includes a nut (7), which is screwed to the horizontal tube (5).

6. The lightweight carbon fiber composite large plate according to claim 1, characterized in that: It also includes two thermal bridges (8), which are respectively set at the bottom of the frame (10).