Annular magnetic core material receiving and blanking device

Abstract

The application discloses a ring-shaped magnetic core collecting and blank arranging device, which comprises a machine base, a conveying mechanism arranged on the machine base and used for conveying ring-shaped magnetic cores, a positioning sheet arranged at the tail end of the conveying mechanism and provided with a discharging port, and a collecting mechanism comprising a translation assembly and a collecting assembly. The translation assembly is arranged below the positioning sheet, the collecting assembly is arranged on the translation assembly, and the collecting assembly comprises a collecting rod which is detachably arranged below the discharging port and used for penetrating the ring-shaped magnetic cores. Through the above structure, the ring-shaped magnetic cores can be penetrated, arranged and collected, so that the problems of deformation and size unqualification of the ring-shaped magnetic cores are improved, the quality of the ring-shaped magnetic cores is improved, the manpower is reduced, the production time is reduced, the production efficiency is improved, and the product has more market competitiveness.

Description

Technical Field

[0001] This application relates to the field of magnetic core production technology, and in particular to a toroidal magnetic core receiving and discharging device. Background Technology

[0002] In the production process of toroidal magnetic cores, bulk blanking is generally used for receiving materials. This involves a receiving box at the end of the conveyor mechanism, into which the magnetic core blanks are fed. However, this method of receiving and arranging blanks makes the toroidal magnetic cores prone to deformation, leading to dimensional defects and affecting product quality. A small number of production processes use manual blanking, but this is labor-intensive, inefficient, and cannot meet production needs. Utility Model Content

[0003] This application aims to solve at least one of the technical problems existing in the prior art. To this end, this application proposes a toroidal magnetic core receiving and unloading device, which can perform needle-threading and unloading of toroidal magnetic cores, thereby improving the problems of toroidal magnetic core deformation and dimensional defects, improving the quality of toroidal magnetic cores, reducing manpower, reducing production time, improving production efficiency, and making the product more competitive in the market.

[0004] The annular magnetic core receiving and discharging device according to an embodiment of this application includes: a base; a conveying mechanism disposed on the base, the conveying mechanism being used to convey the annular magnetic core, the end of the conveying mechanism being provided with a positioning plate, the positioning plate being provided with a discharge port; and a receiving mechanism including a translation component and a receiving component, the translation component being disposed below the positioning plate, the receiving component being disposed above the translation component, the receiving component including a receiving rod, the receiving rod being detachably disposed below the discharge port for passing the annular magnetic core through.

[0005] The annular magnetic core receiving and unloading device according to the embodiments of this application has at least the following beneficial effects: During operation, the annular magnetic core is conveyed by the conveying mechanism, allowing it to enter the outlet of the positioning plate. Simultaneously, the translation component drives the receiving component to move, positioning the receiving rod below the outlet. At this time, the annular magnetic core can be fitted onto the receiving rod for needle-threading and unloading. When the receiving rod is fully loaded, the translation component drives the receiving component to move, positioning the empty receiving rod below the outlet to continue needle-threading and unloading the annular magnetic core. Simultaneously, the fully loaded receiving rod is disassembled to neatly arrange the annular magnetic cores in the receiving box. By adopting the above structure, needle-threading and unloading of annular magnetic cores can be achieved, thereby improving the problems of annular magnetic core deformation and dimensional inaccuracies, improving the quality of annular magnetic cores, reducing manpower, reducing production time, increasing production efficiency, and making the product more competitive in the market.

[0006] According to the annular magnetic core receiving and stacking device described in the embodiments of this application, the receiving mechanism further includes a base plate and a fixed seat. The base plate is disposed on the translation component, the fixed seat is disposed on the base plate, and the receiving rod is inserted into the fixed seat by a first fastener.

[0007] According to the annular magnetic core receiving and unloading device described in the embodiments of this application, the fixing base includes a fixing plate, a fixing block and a fixing head. The fixing plate is disposed on the base plate, the fixing block is disposed on the fixing plate, the fixing head is inserted into the fixing block by a second fastener, and the receiving rod is disposed on the fixing head.

[0008] According to the annular magnetic core receiving and discharging device described in the embodiments of this application, the base plate is provided with a first fixing hole, the fixing plate is provided with a first strip hole, the length direction of the first strip hole is perpendicular to the movement direction of the translation component, and the first strip hole is connected to the first fixing hole.

[0009] According to the annular magnetic core receiving and stacking device described in the embodiments of this application, the fixing plate is provided with a second fixing hole, the fixing block is provided with a second strip hole, the length direction of the second strip hole is consistent with the movement direction of the translation component, and the second strip hole is connected to the second fixing hole.

[0010] According to the annular magnetic core receiving and discharging device described in the embodiments of this application, the conveying mechanism includes a conveyor belt and guide members. The machine base is provided with a mounting frame, the conveyor belt is disposed on the mounting frame, the guide members are disposed on both sides of the conveyor belt, and a conveying channel is formed between the guide members.

[0011] According to the annular magnetic core receiving and discharging device described in the embodiments of this application, the positioning plate is provided with a feeding channel, the feeding channel is connected to the conveying channel, and the discharge port is located at the end of the feeding channel.

[0012] According to the annular magnetic core receiving and discharging device described in the embodiments of this application, the mounting frame is provided with a mounting plate, the mounting plate is provided with mounting holes, the guide is provided with an adjustment hole, and the adjustment hole is connected to the mounting hole.

[0013] According to the annular magnetic core receiving and discharging device described in the embodiments of this application, the base is provided with a sensor, the sensor is located on one side of the receiving mechanism, and the sensor is connected to the translation component.

[0014] According to the annular magnetic core receiving and discharging device described in the embodiments of this application, the translation component includes a screw, a nut seat, and a mounting base. The screw is rotatably mounted on the machine base by a motor. The sensor is connected to the motor. The nut seat is connected to the screw. The mounting base is connected to the nut seat. The receiving rod is mounted on the mounting base.

[0015] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0016] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0017] Figure 1 This is a schematic diagram of the structure of the annular magnetic core receiving and discharging device according to an embodiment of this application;

[0018] Figure 2 This is a partial structural schematic diagram of the annular magnetic core receiving and discharging device according to an embodiment of this application;

[0019] Figure 3 This is a schematic diagram of the material receiving mechanism in the annular magnetic core receiving and discharging device according to an embodiment of this application;

[0020] Figure 4 This is a schematic diagram of the material receiving component in the annular magnetic core receiving and discharging device according to an embodiment of this application;

[0021] Figure 5 This is a schematic diagram of the conveying mechanism in the annular magnetic core receiving and discharging device according to an embodiment of this application;

[0022] Figure 6 for Figure 5 Enlarged view of point A in the middle.

[0023] Figure label:

[0024] Base 100; Mounting bracket 110; Mounting plate 120; Mounting hole 130; Sensor 140; Conveying mechanism 200; Positioning piece 210; Discharge port 220; Conveyor belt 230; Guide component 240; Conveying channel 250; Adjustment hole 260; Receiving mechanism 300; Translation assembly 310; Receiving assembly 320; Receiving rod 330; Base plate 340; First fixing hole 341; Fixing seat 350; Fixing plate 351; Fixing block 352; Fixing head 353; Second fastener 354; First strip hole 355; Second fixing hole 356; Second strip hole 357; First fastener 360. Detailed Implementation

[0025] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0026] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0027] In the description of this application, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0028] In the description of this application, unless otherwise expressly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly. Those skilled in the art can reasonably determine the specific meaning of these terms in this application based on the specific content of the technical solution. In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. In the description of this specification, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0029] Reference Figures 1 to 6This application provides a ring-shaped magnetic core receiving and discharging device, including: a base 100; a conveying mechanism 200 disposed on the base 100, the conveying mechanism 200 being used to convey the ring-shaped magnetic core, the end of the conveying mechanism 200 being provided with a positioning plate 210, the positioning plate 210 being provided with a discharge port 220; and a receiving mechanism 300, including a translation component 310 and a receiving component 320, the translation component 310 being disposed below the positioning plate 210, the receiving component 320 being disposed above the translation component 310, the receiving component 320 including a receiving rod 330, the receiving rod 330 being detachably disposed below the discharge port 220 for threading the ring-shaped magnetic core.

[0030] During operation, the conveying mechanism 200 transports the toroidal magnetic cores into the outlet 220 of the positioning plate 210. Simultaneously, the translation component 310 moves the receiving component 320, positioning the receiving rod 330 below the outlet 220. At this point, the toroidal magnetic core can be fitted onto the receiving rod 330 for needle-threading and blank-laying collection. When the receiving rod 330 is fully loaded, the translation component 310 moves the receiving component 320, positioning the empty receiving rod 330 below the outlet 220 to continue needle-threading and blank-laying collection of the toroidal magnetic cores. At the same time, the fully loaded receiving rod 330 is disassembled to neatly arrange the toroidal magnetic cores in the receiving box. By adopting the above structure, needle-threading and blank-laying collection of toroidal magnetic cores can be achieved, thereby improving the problems of toroidal magnetic core deformation and dimensional inaccuracies, improving the quality of toroidal magnetic cores, reducing manpower, reducing production time, increasing production efficiency, and making the product more competitive in the market.

[0031] Reference Figure 1 and Figure 2 In some embodiments of this application, the base 100 is equipped with a sensor 140, which is located on one side of the receiving mechanism 300 and connected to the translation component 310. Specifically, when the annular magnetic core on the receiving rod 330 is fully loaded, the sensor 140 sends a signal to the translation component 310. At this time, the translation component 310 drives the receiving component 320 to move, so that the empty receiving rod 330 moves below the discharge port 220, so as to continue the needle threading and blank receiving, thereby realizing automated operation and improving work efficiency.

[0032] Furthermore, the translation component 310 includes a screw, a nut seat, and a mounting base. The screw is mounted on the machine base 100 via a motor. The sensor 140 is connected to the motor. The nut seat is connected to the screw, and the mounting base is connected to the nut seat. The take-up rod 330 is mounted on the mounting base. When the annular magnetic core on the take-up rod 330 is fully loaded, the sensor 140 sends a signal to the motor, which drives the screw to rotate, causing the nut seat to move the mounting base, thereby adjusting the position of the take-up rod 330. The structure is simple and the operation is convenient.

[0033] It should be noted that the translation component 310 can also adopt a structure of motor and gear rack, or directly adopt an electric push rod. Those skilled in the art can make reasonable choices according to the actual situation, and this application does not limit it.

[0034] Reference Figures 1 to 4 Furthermore, the receiving mechanism 300 also includes a base plate 340 and a fixed seat 350. The base plate 340 is disposed on the translation component 310, and the fixed seat 350 is disposed on the base plate 340. The receiving rod 330 is inserted into the fixed seat 350 via a first fastener 360. The receiving rod 330 is locked and disassembled via the first fastener 360, resulting in a simple structure and easy operation. Of course, the receiving rod 330 can also be connected to the fixed seat 350 via a snap-fit ​​mechanism, and this application does not impose any restrictions on this.

[0035] The fixed base 350 includes a fixed plate 351, a fixed block 352, and a fixed head 353. The fixed plate 351 is disposed on the base plate 340, the fixed block 352 is disposed on the fixed plate 351, and the fixed head 353 is inserted into the fixed block 352 by a second fastener 354. The receiving rod 330 is disposed on the fixed head 353. Further, the base plate 340 is provided with a first fixed hole 341, and the fixed plate 351 is provided with a first strip hole 355. The length direction of the first strip hole 355 is perpendicular to the movement direction of the translation component 310, and the first strip hole 355 is engaged with the first fixed hole 341. The fixed plate 351 is provided with a second fixed hole 356, and the fixed block 352 is provided with a second strip hole 357. The length direction of the second strip hole 357 is consistent with the movement direction of the translation component 310, and the second strip hole 357 is engaged with the second fixed hole 356. By adopting the above structure, the position of the receiving rod 330 can be adjusted to accommodate toroidal magnetic cores of different specifications, thus expanding the scope of application. The structure is simple and the operation is convenient.

[0036] Reference Figure 5 and Figure 6 In this embodiment, the conveying mechanism 200 includes a conveyor belt 230 and guide members 240. The base 100 is provided with a mounting frame 110, the conveyor belt 230 is mounted on the mounting frame 110, and the guide members 240 are located on both sides of the conveyor belt 230, forming a conveying channel 250 between the guide members 240. The positioning piece 210 is provided with a feeding channel connected to the conveying channel 250, and the discharge port 220 is located at the end of the feeding channel. By providing the guide members 240, the annular magnetic core can be conveyed along the conveying channel 250 and can enter the feeding channel from the conveying channel 250, thereby improving the stability and reliability of the annular magnetic core conveying.

[0037] Reference Figure 6As can be conceived, the mounting bracket 110 is equipped with a mounting plate 120, which has mounting holes 130. The guide member 240 is equipped with an adjustment hole 260, which mates with the mounting holes 130. The adjustment hole 260 is an elongated hole, with its length perpendicular to the conveying direction of the conveying channel 250. This allows for adjustment of the width of the conveying channel 250 to accommodate different specifications of toroidal magnetic cores, thus expanding its applicability. It is also easy to understand that the feed end of the guide member 240 is beveled to facilitate the entry of the toroidal magnetic core into the conveying channel 250, making the operation more stable and smoother.

[0038] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.

Claims

1. A ring-shaped magnetic core receiving and discharging device, characterized in that, include: Base; A conveying mechanism is provided on the machine base. The conveying mechanism is used to convey the annular magnetic core. A positioning plate is provided at the end of the conveying mechanism. The positioning plate is provided with a discharge port. The receiving mechanism includes a translation component and a receiving component. The translation component is disposed below the positioning plate, and the receiving component is disposed above the translation component. The receiving component includes a receiving rod, which is detachably disposed below the discharge port for threading the annular magnetic core.

2. The annular magnetic core receiving and discharging device according to claim 1, characterized in that, The receiving mechanism further includes a base plate and a fixed seat. The base plate is disposed on the translation component, the fixed seat is disposed on the base plate, and the receiving rod is inserted into the fixed seat by a first fastener.

3. The annular magnetic core receiving and discharging device according to claim 2, characterized in that, The fixing base includes a fixing plate, a fixing block, and a fixing head. The fixing plate is disposed on the base plate, the fixing block is disposed on the fixing plate, the fixing head is inserted into the fixing block by a second fastener, and the receiving rod is disposed on the fixing head.

4. The annular magnetic core receiving and discharging device according to claim 3, characterized in that, The base plate is provided with a first fixing hole, and the fixing plate is provided with a first strip hole. The length direction of the first strip hole is perpendicular to the movement direction of the translation component, and the first strip hole is connected to the first fixing hole.

5. The annular magnetic core receiving and discharging device according to claim 3, characterized in that, The fixing plate is provided with a second fixing hole, and the fixing block is provided with a second strip hole. The length direction of the second strip hole is consistent with the movement direction of the translation component, and the second strip hole is connected to the second fixing hole.

6. The annular magnetic core receiving and discharging device according to claim 1, characterized in that, The conveying mechanism includes a conveyor belt and guide members. The base is provided with a mounting frame. The conveyor belt is disposed on the mounting frame. The guide members are disposed on both sides of the conveyor belt, and a conveying channel is formed between the guide members.

7. The annular magnetic core receiving and discharging device according to claim 6, characterized in that, The positioning plate is provided with a feeding channel, which is connected to the conveying channel, and the discharge port is located at the end of the feeding channel.

8. The annular magnetic core receiving and discharging device according to claim 6, characterized in that, The mounting bracket is provided with a mounting plate, the mounting plate is provided with mounting holes, and the guide is provided with an adjustment hole, the adjustment hole and the mounting hole are connected in cooperation.

9. The annular magnetic core receiving and discharging device according to claim 1, characterized in that, The base is equipped with a sensor, which is located on one side of the receiving mechanism and is connected to the translation component.

10. The annular magnetic core receiving and discharging device according to claim 9, characterized in that, The translation component includes a screw, a nut seat, and a mounting base. The screw is mounted on the machine base by a motor. The sensor is connected to the motor. The nut seat is connected to the screw. The mounting base is connected to the nut seat. The receiving rod is mounted on the mounting base.

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