A concrete pier column structure integrated forming device

Abstract

The utility model discloses a kind of concrete pier column structure integration forming equipment, including first hemispherical frame body and second hemispherical frame body, the first hemispherical frame body and second hemispherical frame body lateral wall are all installed with arc ribbed plate, the first hemispherical frame body side is equipped with slot, and the second hemispherical frame body is equipped with plugboard, the plugboard is inserted into slot, the utility model relates to concrete pier column structure forming technical field.It is locked by plugboard-slot cooperation, and the linkage rod top block driven by cylinder is combined, and the frame body is connected / disconnected.

Description

Technical Field

[0001] This utility model relates to the field of concrete pier structure forming technology, specifically to an integrated forming equipment for concrete pier structures. Background Technology

[0002] Traditional concrete pier molding molds have the following defects: the hemispherical frame assembly relies on bolt fastening, resulting in low assembly and disassembly efficiency; the vibration function is limited, relying only on the internal vibrator, which easily leads to air bubble accumulation; and the lack of a real-time verticality adjustment mechanism causes the molded components to be skewed. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides an integrated molding equipment for concrete pier structures, which solves the problem of low assembly and disassembly efficiency caused by the reliance on bolt fastening for the connection of existing hemispherical frames.

[0004] The vibration function is limited, relying solely on the internal vibrator, which easily leads to air bubble accumulation.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: it includes a first hemispherical frame and a second hemispherical frame, both of which have arc-shaped ribs installed on their side walls. The first hemispherical frame has a slot on one side, and the second hemispherical frame has an insert plate. The first hemispherical frame has a first positioning plate, and the second hemispherical frame has a second positioning plate. After the first and second hemispherical frames are joined together, the insert plate is inserted into the slot, and the first and second positioning plates overlap and join together. The first and second hemispherical frames are equipped with a locking structure that penetrates the first and second positioning plates.

[0006] Preferably, the locking structure comprises a first circular through hole on the first positioning plate and the second positioning plate, a linkage rod inserted into the circular through hole, a first connecting plate on the linkage rod and above each of the first and second positioning plates, a top block installed on the first connecting plate, top holes matching the top blocks on the first and second positioning plates, a cylinder installed on the first hemispherical frame, and a second connecting plate matching the linkage rod installed on the drive end of the cylinder.

[0007] Preferably, each of the arc-shaped ribs has a slide rail installed on its side wall, and a lifting membrane external vibration device is installed on the slide rail. Flanges are installed on the upper walls of the first hemispherical frame and the second hemispherical frame, and supports are fixed on the flanges. A vibrator lifting device is provided on the support, and a vibrator rod is installed on the vibrator lifting device.

[0008] Preferably, a verticality adjustment disc is fixed to the lower end of the side wall of the first hemispherical frame and the second hemispherical frame, and a mechanical top is fixed to the lower wall of the verticality adjustment disc.

[0009] Preferably, the slot has a first insertion hole, the insertion plate has a second insertion hole that matches the first insertion hole, and a rear pin is installed in the first insertion hole that passes through the second insertion hole.

[0010] Preferably, the external vibration device for the lifting membrane comprises an arc-shaped plate inserted on the slide rail, and a first stepper motor is provided on the arc-shaped plate. A roller is installed on the drive end of the first stepper motor, the roller overlaps with the slide rail, and a vibrator is installed on the arc-shaped plate.

[0011] Preferably, the vibrator lifting device comprises: a gantry frame mounted on the support, a drive mounting base mounted on the gantry frame, a second stepper motor mounted on the drive mounting base, a first connecting rod mounted on the drive end of the second stepper motor, one end of the first connecting rod inserted into the inner wall of the gantry frame, a bearing mounted at the connection between the gantry frame and the first connecting rod, an annular recess mounted on the first connecting rod, a rope mounted on the annular recess, an annular frame mounted on one end of the rope, and the vibrator rod placed on the annular frame.

[0012] This utility model provides an integrated molding equipment for concrete pier structures. It has the following advantages: the frame can be connected / separated via a locking pin with a slotted plate, combined with a cylinder-driven linkage rod top block; the external vibrating device moves along the slide rail to vibrate, eliminating air bubbles at the formwork interface; the liftable vibrator achieves high-frequency vibration inside the concrete, and the mechanical top, combined with a verticality control disc, allows for precision adjustment; the arc-shaped ribs enhance the overall resistance to deformation. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of the integrated molding equipment for concrete pier structures described in this utility model.

[0014] Figure 2 This is a schematic diagram of the locking structure of the integrated molding equipment for concrete pier columns described in this utility model.

[0015] Figure 3 This is a top view of the first hemispherical frame of the integrated molding equipment for concrete pier structures described in this utility model.

[0016] Figure 4 This is a top view of the second hemispherical frame of the integrated molding equipment for concrete pier structures described in this utility model.

[0017] Figure 5 This is a top view of the annular frame of the integrated molding equipment for concrete pier structures described in this utility model.

[0018] Figure 6This is a top sectional view of the arc-shaped plate of the integrated molding equipment for concrete pier structure described in this utility model.

[0019] Figure 7 This is a diagram showing the installation structure of the rear pin shaft of the integrated molding equipment for concrete pier columns described in this utility model.

[0020] In the diagram: 1-First hemispherical frame; 2-Second hemispherical frame; 3-Arc-shaped rib; 4-Insertion plate; 5-Second positioning plate; 6-First positioning plate; 7-Linkage rod; 8-Linkage rod; 9-First connecting plate; 10-Top block; 11-Cylinder; 12-Second connecting plate; 13-Slide rail; 14-Flange; 15-Vibrator; 16-Verticality adjustment disc; 17-Mechanical top; 18-Rear pin; 19-Arc-shaped plate; 20-First stepper motor; 21-Roller; 22-Vibrator; 23-Gantry frame; 24-Drive mounting base; 25-First connecting rod; 26-Bearing; 27-Annular recessed frame; 28-Rope; 29-Annular frame; 30-Second stepper motor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-7 This utility model provides a technical solution: an integrated molding equipment for concrete pier structures, comprising a first hemispherical frame 1 and a second hemispherical frame 2, characterized in that arc-shaped ribs 3 are installed on the side walls of both the first hemispherical frame 1 and the second hemispherical frame 2, a slot 4 is provided on one side of the first hemispherical frame 1, and an insert plate 5 is provided on the second hemispherical frame 2, the insert plate 5 is inserted into the slot 4, a first positioning plate 6 is provided on the first hemispherical frame 1, a second positioning plate 7 is installed on the second hemispherical frame 2, after the first hemispherical frame 1 and the second hemispherical frame 2 are connected, the first positioning plate 6 and the second positioning plate 7 overlap and connect, and a locking structure penetrating the first positioning plate 6 and the second positioning plate 7 is installed on the first hemispherical frame 1 and the second hemispherical frame 2;

[0023] It should be noted that the first hemispherical frame 1 and the second hemispherical frame 2 can be connected. The insert plate 5 is inserted into the slot 4, and the first positioning plate 6 and the second positioning plate 7 overlap and connect. Furthermore, the rear pin 18 passes through the slot and the insert plate 5.

[0024] The locking structure has a first circular through hole on the first positioning plate 6 and the second positioning plate 7. A linkage rod 8 is inserted into the circular through hole. A first connecting plate 9 is fixed on the linkage rod 8. A top block 10 is installed on the first connecting plate 9. A top hole matching the top block 10 is opened on the first positioning plate 6 and the second positioning plate 7. A cylinder 11 is installed on the first hemispherical frame 1. A second connecting plate 12 matching the linkage rod 8 is installed on the drive end of the cylinder 11.

[0025] It should be noted that: A linkage rod 8 is inserted into the first circular through hole on the first positioning plate 6 and the second positioning plate 7. A first connecting plate 9 is placed on each of the first positioning plates 6 and 7. A top block 10, inserted into a top hole, is installed on the first connecting plate 9. The cylinder is fixed to the first hemispherical frame 1. A second connecting plate 12, connected to the linkage rod 8, is installed on the drive end of the cylinder 11. Therefore, after the first hemispherical frame 1 and the second hemispherical frame 2 are aligned, the first positioning plate 6 and the second positioning plate 7 overlap and align, thus connecting the rear pin 1. After installation, the linkage rod 8 is passed through the first circular through hole. Then, the first connecting plate 9 is installed on the linkage rod 8, and the top block 10 is installed on the first connecting plate 9. Then, the cylinder 11 is installed and connected to the linkage rod 8 through the second connecting plate 12. So when the cylinder 11 extends, it can drive the linkage rod 8 upward and separate the top block 10 from the first circular through hole. When the cylinder 11 drives and locks, it drives the top block 10 downward and inserts it into the first circular through hole, thereby achieving stable docking of the first hemispherical frame 1 and the second hemispherical frame 2.

[0026] As a preferred technical solution, furthermore, the side walls of the arc-shaped rib plate 3 are all equipped with slide rails 13, and the slide rails 13 are equipped with lifting membrane external vibration devices. The upper walls of the first hemispherical frame 1 and the second hemispherical frame 2 are equipped with flanges 14, and the flanges 14 are fixed with brackets. The brackets are equipped with vibrator lifting devices, and the vibrator lifting devices are equipped with vibrating rods 15.

[0027] It should be noted that the lifting membrane external vibrating device on the slide 13 can move up and down the slide 13 to adjust its position. The lifting membrane external vibrating device strikes the first hemispherical frame 1 and the second hemispherical frame 2 to vibrate and exhaust the material inside the first hemispherical frame 1 and the second hemispherical frame 2. The vibrating rod on the vibrator lifting device is inserted into the material inside the first hemispherical frame 1 and the second hemispherical frame 2 to facilitate material vibration and exhaust, and to prevent air from remaining inside the material.

[0028] As a preferred technical solution, the lower end of the side wall of the first hemispherical frame 1 and the second hemispherical frame 2 is fixed with a verticality adjustment disc 16, and a mechanical top 17 is fixed on the lower wall of the verticality adjustment disc 16; the verticality adjustment disc 16 facilitates the stable and non-tilting installation of the device when it is placed.

[0029] As a preferred technical solution, the slot 4 is provided with a first insertion hole, and the insertion plate 5 is provided with a second insertion hole that matches the first insertion hole. A rear pin 18 that passes through the second insertion hole is installed in the first insertion hole. The rear pin 18 facilitates the fixing of the connection between the first hemispherical frame 1 and the second hemispherical frame 2.

[0030] As a preferred technical solution, the external vibration device for the lifting membrane further comprises an arc-shaped plate 19 inserted into the slide rail 13, and a stepper motor 20 is provided on the arc-shaped plate 19. A roller 21 is installed on the drive end of the stepper motor 20, and the roller 21 overlaps with the slide rail 13. A vibrator 22 is installed on the arc-shaped plate 19. The drive end of the stepper motor 20 can rotate clockwise or counterclockwise to make the roller 21 contact the slide rail 13. When the drive end of the stepper motor 20 rotates, it drives the roller 21 to rotate, so that the arc-shaped plate 19 can move up and down to adjust its position when the drive end of the stepper motor 20 rotates, thereby driving the vibrator 22 to adjust its position.

[0031] As a preferred technical solution, the vibrator lifting device further comprises: a gantry frame 23 mounted on the support, a drive mounting base 24 mounted on the gantry frame 23, a second stepper motor 30 mounted on the drive mounting base 24, a first connecting rod 25 mounted on the drive end of the second stepper motor 30, one end of the first connecting rod 25 inserted into the inner wall of the gantry frame 23, a bearing 26 mounted at the connection between the gantry frame 23 and the first connecting rod 25, an annular recess 27 fitted on the first connecting rod 25, a rope 28 mounted on the annular recess 27, an annular frame 29 mounted on one end of the rope 28, and a vibrator 15 placed on the annular frame 29;

[0032] It should be noted that the gantry frame 23 serves as a support for the second stepper motor 30. The annular recess 27 on the first connecting rod 25 at the drive end of the second stepper motor 30 facilitates the installation of the rope 28. The rope 28 is connected to the annular frame 29, and the vibrator 15 is installed on the annular frame 29, thereby allowing the vibrator 15 to be adjusted up and down to facilitate the insertion of the vibrator 15 into the material for vibration and air removal.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated molding equipment for concrete pier structures, comprising a first hemispherical frame (1) and a second hemispherical frame (2), characterized in that, The first hemispherical frame (1) and the second hemispherical frame (2) are both equipped with arc-shaped ribs (3) on their side walls. The first hemispherical frame (1) has a slot (4) on one side and a plug plate (5) on the second hemispherical frame (2). The first hemispherical frame (1) is equipped with a first positioning plate (6) and the second hemispherical frame (2) is equipped with a second positioning plate (7). After the first hemispherical frame (1) and the second hemispherical frame (2) are connected, the plug plate (5) is inserted into the slot (4), and the first positioning plate (6) and the second positioning plate (7) overlap and connect. The first hemispherical frame (1) and the second hemispherical frame (2) are equipped with a locking structure that penetrates the first positioning plate (6) and the second positioning plate (7).

2. The integrated molding equipment for concrete pier structures according to claim 1, characterized in that, The locking structure has a first circular through hole on the first positioning plate (6) and the second positioning plate (7), and a linkage rod (8) is inserted into the circular through hole. A first connecting plate (9) is provided on the linkage rod (8) and above each first positioning plate (6) and the second positioning plate (7). A top block (10) is installed on the first connecting plate (9). A top hole matching the top block (10) is provided on the first positioning plate (6) and the second positioning plate (7). A cylinder (11) is installed on the first hemispherical frame (1). A second connecting plate (12) matching the linkage rod (8) is installed on the driving end of the cylinder (11).

3. The integrated molding equipment for concrete pier structures according to claim 1, characterized in that, The side walls of the arc-shaped ribs (3) are all equipped with slides (13), and the slides (13) are equipped with lifting membrane external vibration devices. The upper walls of the first hemispherical frame (1) and the second hemispherical frame (2) are equipped with flanges (14), and the flanges (14) are fixed with brackets. The brackets are equipped with vibrator lifting devices, and the vibrator lifting devices are equipped with vibrating rods (15).

4. The integrated molding equipment for concrete pier structures according to claim 1, characterized in that, The lower end of the side wall of the first hemispherical frame (1) and the second hemispherical frame (2) is fixed with a verticality adjustment disk (16), and a mechanical top (17) is fixed on the lower wall of the verticality adjustment disk (16).

5. The integrated molding equipment for concrete pier structures according to claim 1, characterized in that, The slot (4) has a first insertion hole, and the insert plate (5) has a second insertion hole that matches the first insertion hole. A rear pin (18) that passes through the second insertion hole is installed in the first insertion hole.

6. The integrated molding equipment for concrete pier structures according to claim 3, characterized in that, The lifting membrane external vibration device is as follows: an arc plate (19) is inserted on the slide (13), and a first step motor (20) is provided on the arc plate (19). A roller (21) is installed on the drive end of the first step motor (20). The roller (21) overlaps with the slide (13). A vibrator (22) is installed on the arc plate (19).

7. The integrated molding equipment for concrete pier structures according to claim 3, characterized in that, The vibrator lifting device is as follows: a gantry frame (23) is installed on the bracket, a drive mounting seat (24) is installed on the gantry frame (23), a second stepper motor (30) is installed on the drive mounting seat (24), a first connecting rod (25) is installed on the drive end of the second stepper motor (30), one end of the first connecting rod (25) is inserted into the inner wall of the gantry frame (23), a bearing (26) is installed at the connection between the gantry frame (23) and the first connecting rod (25), an annular recess (27) is fitted on the first connecting rod (25), a rope (28) is installed on the annular recess (27), an annular frame (29) is installed at one end of the rope (28), and the vibrator (15) is placed on the annular frame (29).

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