A test equipment for full inspection of fuse resistors

By designing an automated fuse resistance full inspection test equipment, the problems of fatigue and misjudgment caused by manual inspection have been solved, and efficient and accurate inspection and sorting have been achieved.

CN224346444UActive Publication Date: 2026-06-12YOURONG XINYUAN ELECTRIC (KUNSHAN) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YOURONG XINYUAN ELECTRIC (KUNSHAN) CO LTD
Filing Date
2025-06-18
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

In existing technologies, fuse resistance testing relies on manual operation, which leads to staff fatigue, misjudgment of products, low production efficiency, and inability to guarantee quality.

Method used

A fuse resistance full inspection test device was designed, which includes a base mechanism, a sorting mechanism and a testing mechanism. It utilizes components such as a rotary motor, a positioning fixture, a cylinder and a test probe to achieve automated testing and sorting.

Benefits of technology

Automated testing and sorting reduce the workload of staff, improve production efficiency, and ensure testing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of fusing body resistance full detection test equipment, it is related to fusing body resistance detection field, and it includes: base mechanism, the base mechanism includes support base, unqualified collection box and tester, the top of the base mechanism is provided with sorting mechanism, the sorting mechanism includes support frame, good product collection box, slide rail frame, finger cylinder and clamping claw, the top of the base mechanism is provided with detection mechanism, and the detection mechanism includes fixed frame, rotating motor, rotating disc, positioning fixture, product body to be measured, cylinder frame, drive cylinder, test probe and inductor.The utility model, the rotation of rotating disc makes that product body to be measured can rotate to the below of test probe, so that detection staff only needs to place product body to be measured to the top of positioning fixture, reduces the work pressure of staff, while it is convenient to classify product body to be measured, and it is convenient to sort after detection of product body to be measured.
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Description

Technical Field

[0001] This utility model relates to the field of fuse resistance detection technology, and in particular to a fuse resistance full inspection test device. Background Technology

[0002] A fusible resistor is an electronic component that combines fuse protection and current limiting. It is widely used in power supply circuits, charging equipment, LED drivers, home appliance control boards, and other fields. It can be used as a regular resistor or it can melt when the current is abnormal to protect the circuit from overcurrent damage. Detection of fusible resistors is an important part of electrical safety testing.

[0003] In the current technology, fuse testing in the market is all done manually using a testing instrument to directly measure the fuses. The instrument is operated directly with a contact clamp. Each time a product is measured, the employee needs to concentrate highly, listening to the sound or looking at the markings. Long-term operation will lead to employee fatigue and misjudgment of the product. This results in low production efficiency and the inability to guarantee quality. Utility Model Content

[0004] The purpose of this invention is to provide a fuse resistance full inspection test equipment to solve the problem mentioned in the background art that long-term manual operation will lead to personnel fatigue, misjudgment of products, low production efficiency and inability to guarantee quality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: It includes a base mechanism comprising a supporting base, a defective collection box, and a testing instrument. A sorting mechanism is provided on the top of the base mechanism, comprising a support frame, a good product collection box, a slide rail frame, a finger cylinder, and a gripping claw. A detection mechanism is provided on the top of the base mechanism, comprising a fixed frame, a rotary motor, a rotating disk, a positioning fixture, a product to be tested, a cylinder frame, a drive cylinder, a test probe, and a sensor.

[0006] In a preferred embodiment, the top of the support base is fixedly connected to the bottom of the defective collection box, and the top of the support base is fixedly connected to the bottom of the tester.

[0007] In a preferred embodiment, the top of the support base is fixedly connected to the bottom of the support frame, and one side of the bottom of the support frame is fixedly connected to one side of the good product collection box, and one side of the top of the good product collection box is fixedly connected to one side of the slide rail frame.

[0008] In a preferred embodiment, one side of the slide rail is fixedly connected to one side of the finger cylinder, and the bottom of the finger cylinder is fixedly connected to the top of the gripper.

[0009] In a preferred embodiment, the top of the support base is fixedly connected to the bottom of the fixing frame, and the top of the support base is fixedly connected to the bottom of the rotary motor, with the rotary motor located at the bottom of the fixing frame.

[0010] In a preferred embodiment, the top of the fixed frame is rotatably connected to the bottom of the rotating disk, and the output end of the rotary motor is fixedly connected to the bottom of the rotating disk via a coupling.

[0011] In a preferred embodiment, the top of the rotating disk is fixedly connected to the bottom of the product body to be tested, and the product body to be tested is provided with four sets of positioning fixtures, which are evenly distributed on the top of the rotating disk.

[0012] In a preferred embodiment, the top of the positioning fixture is movably connected to the bottom of the product body under test, and the top of one side of the fixing frame is fixedly connected to the bottom of the cylinder frame, and one side of the cylinder frame is fixedly connected to one side of the drive cylinder, and the bottom of the drive cylinder is fixedly connected to the top of the test probe, and a sensor is provided on one side of the bottom of the cylinder frame.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. This utility model places the product under test on top of a positioning fixture, which stabilizes the product under test. A rotary motor is started to drive a rotating disk to rotate. As the rotary motor rotates, the product under test moves to below the drive cylinder. Through the sensing of a sensor, the drive cylinder is activated to move the test probe downward, so that the test probe contacts the metal on both sides of the product under test. At the same time, the test is performed in conjunction with the testing instrument. The rotation of the rotating disk allows the product under test to rotate to below the test probe. During testing, the operator only needs to place the product under test on top of the positioning fixture, which reduces the workload of the operator and increases work efficiency.

[0015] 2. This utility model uses a slide rail to move a finger cylinder and a gripper to the top of the product to be tested. The finger cylinder activates the gripper to hold the product. When the product fails the test, the gripper moves to the top of the defective product collection box and is released by the finger cylinder, causing the defective product to fall into the box. When the product passes the test, the gripper moves to the top of the good product collection box and is released by the finger cylinder, causing the good product to fall into the box. This facilitates the classification and sorting of the products after testing. Attached Figure Description

[0016] Figure 1A schematic diagram of the structure of a fuse resistance full inspection test device provided by this utility model;

[0017] Figure 2 A front view of a fuse resistance full inspection test device provided by this utility model;

[0018] Figure 3 A schematic diagram of the sorting mechanism of a fuse resistance full inspection test equipment provided by this utility model;

[0019] Figure 4 A schematic diagram of the testing mechanism for a fuse resistance full inspection test equipment provided by this utility model.

[0020] Legend:

[0021] 1. Base Mechanism; 101. Support Base; 102. Non-conforming Collection Box; 103. Tester; 2. Sorting Mechanism; 201. Support Frame; 202. Good Product Collection Box; 203. Slide Rail Frame; 204. Finger Cylinder; 205. Gripping Claw; 3. Detection Mechanism; 301. Fixture; 302. Rotary Motor; 303. Rotating Disc; 304. Positioning Fixture; 305. Product to be Tested; 306. Cylinder Frame; 307. Drive Cylinder; 308. Test Probe; 309. Sensor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 This utility model provides a technical solution comprising: a base mechanism 1, which includes a support base 101, a defective collection box 102, and a tester 103; a sorting mechanism 2 is provided on the top of the base mechanism 1, which includes a support frame 201, a good product collection box 202, a slide rail frame 203, a finger cylinder 204, and a gripper 205; and a detection mechanism 3 is provided on the top of the base mechanism 1, which includes a fixing frame 301, a rotary motor 302, a rotating disk 303, a positioning fixture 304, a product body to be tested 305, a cylinder frame 306, a drive cylinder 307, a test probe 308, and a sensor 309.

[0024] In one embodiment, the top of the support base 101 is fixedly connected to the bottom of the defective collection box 102, and the top of the support base 101 is fixedly connected to the bottom of the tester 103.

[0025] Specifically, the setting of the non-conforming collection box 102 and the good product collection box 202 facilitates the sorting of the product body 305 after testing.

[0026] In one embodiment, the top of the support base 101 is fixedly connected to the bottom of the support frame 201, and one side of the bottom of the support frame 201 is fixedly connected to one side of the good product collection box 202, and one side of the top of the good product collection box 202 is fixedly connected to one side of the slide rail frame 203.

[0027] Specifically: the slide rail 203 drives the finger cylinder 204 and the gripper 205 to move to the top of the product body 305 under test.

[0028] In one embodiment, one side of the slide rail 203 is fixedly connected to one side of the finger cylinder 204, and the bottom of the finger cylinder 204 is fixedly connected to the top of the gripper 205.

[0029] Specifically: the activation of the finger cylinder 204 drives the clamping claw 205 to clamp the product body 305 to be tested.

[0030] In one embodiment, the top of the support base 101 is fixedly connected to the bottom of the fixing frame 301, and the top of the support base 101 is fixedly connected to the bottom of the rotary motor 302, and the rotary motor 302 is located at the bottom of the fixing frame 301.

[0031] Specifically: the rotation of the rotating disk 303 allows the product under test 305 to rotate to a position below the test probe 308.

[0032] In one embodiment, the top of the fixed frame 301 is rotatably connected to the bottom of the rotating disk 303, and the output end of the rotary motor 302 is fixedly connected to the bottom of the rotating disk 303 via a coupling.

[0033] Specifically, by rotating the rotating disk 303, the staff only needs to place the product body 305 to be tested on top of the positioning fixture 304 during the test, which reduces the workload of the staff and increases work efficiency.

[0034] In one embodiment, the top of the rotating disk 303 is fixedly connected to the bottom of the product body 305 under test, and the product body 305 under test is provided with four sets of positioning fixtures 304, which are evenly distributed on the top of the rotating disk 303.

[0035] Specifically, the positioning fixture 304 ensures the stability of the product body 305 under test and facilitates the placement of the product body 305 under test.

[0036] In one embodiment, the top of the positioning fixture 304 is movably connected to the bottom of the product body 305 under test, and the top of one side of the fixing bracket 301 is fixedly connected to the bottom of the cylinder bracket 306, and one side of the cylinder bracket 306 is fixedly connected to one side of the drive cylinder 307, and the bottom of the drive cylinder 307 is fixedly connected to the top of the test probe 308, and a sensor 309 is provided on one side of the bottom of the cylinder bracket 306.

[0037] Specifically: Through the sensing of sensor 309, the drive cylinder 307 is activated to move the test probe 308 downward, so that the test probe 308 makes contact with the metal on both sides of the product body 305 under test.

[0038] Working principle: The product body 305 to be tested is placed on top of the positioning fixture 304, which stabilizes the product body 305. The rotary motor 302 is started to drive the rotating disk 303 to rotate. As the rotary motor 302 rotates, the product body 305 to be tested moves to below the drive cylinder 307. Through the sensing of the sensor 309, the drive cylinder 307 is activated to drive the test probe 308 to move downward, so that the test probe 308 makes contact with the metal on both sides of the product body 305. At the same time, the test instrument 103 performs the test. The slide rail 203 drives the finger cylinder 204 and the clamping device. The claw 205 moves to the top of the product body 305 to be tested. The finger cylinder 204 is activated to drive the gripping claw 205 to grip the product body 305 to be tested. When the product body 305 to be tested fails the test, the gripping claw 205 moves to the top of the defective collection box 102 and is released by the finger cylinder 204, causing the defective product body 305 to fall into the defective collection box 102. When the product body 305 to be tested passes the test, the gripping claw 205 moves to the top of the good product collection box 202 and is released by the finger cylinder 204, causing the good product body 305 to fall into the good product collection box 202.

[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A fuse resistance full inspection test device, characterized in that, include: The base mechanism (1) includes a support base (101), a defective collection box (102), and a tester (103). A sorting mechanism (2) is provided on the top of the base mechanism (1). The sorting mechanism (2) includes a support frame (201), a good product collection box (202), a slide rail frame (203), a finger cylinder (204), and a gripper (205). A detection mechanism (3) is provided on the top of the base mechanism (1). The detection mechanism (3) includes a fixed frame (301), a rotary motor (302), a rotating disk (303), a positioning fixture (304), a product body to be tested (305), a cylinder frame (306), a drive cylinder (307), a test probe (308), and a sensor (309).

2. The fuse resistance full inspection test equipment according to claim 1, characterized in that: The top of the support base (101) is fixedly connected to the bottom of the non-conforming collection box (102), and the top of the support base (101) is fixedly connected to the bottom of the tester (103).

3. The fuse resistance full inspection test equipment according to claim 1, characterized in that: The top of the support base (101) is fixedly connected to the bottom of the support frame (201), and one side of the bottom of the support frame (201) is fixedly connected to one side of the good product collection box (202), and one side of the top of the good product collection box (202) is fixedly connected to one side of the slide rail frame (203).

4. The fuse resistance full inspection test equipment according to claim 3, characterized in that: One side of the slide rail (203) is fixedly connected to one side of the finger cylinder (204), and the bottom of the finger cylinder (204) is fixedly connected to the top of the gripper (205).

5. The fuse resistance full inspection test equipment according to claim 1, characterized in that: The top of the support base (101) is fixedly connected to the bottom of the fixing frame (301), and the top of the support base (101) is fixedly connected to the bottom of the rotary motor (302), and the rotary motor (302) is located at the bottom of the fixing frame (301).

6. The fuse resistance full inspection test equipment according to claim 5, characterized in that: The top of the fixed frame (301) is rotatably connected to the bottom of the rotating disk (303), and the output end of the rotary motor (302) is fixedly connected to the bottom of the rotating disk (303) through a coupling.

7. The fuse resistance full inspection test equipment according to claim 6, characterized in that: The top of the rotating disk (303) is fixedly connected to the bottom of the product body (305) under test, and the product body (305) under test is provided with four sets of positioning fixtures (304) evenly distributed on the top of the rotating disk (303).

8. The fuse resistance full inspection test equipment according to claim 7, characterized in that: The top of the positioning fixture (304) is movably connected to the bottom of the product body (305) under test, and the top of one side of the fixing bracket (301) is fixedly connected to the bottom of the cylinder bracket (306), and one side of the cylinder bracket (306) is fixedly connected to one side of the drive cylinder (307), and the bottom of the drive cylinder (307) is fixedly connected to the top of the test probe (308), and a sensor (309) is provided on one side of the bottom of the cylinder bracket (306).