Butyl rubber coater
By designing an automated butyl rubber coating machine, the problem of low efficiency in manual coating during insulating glass manufacturing was solved. The machine enables automated conveying and coating of glass spacers, improving coating efficiency and quality while reducing labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIANGYANG YIYUAN GLASS CO LTD
- Filing Date
- 2025-07-09
- Publication Date
- 2026-06-16
AI Technical Summary
In the manufacturing process of insulated glass, the coating of glass spacers relies on manual operation, resulting in low production efficiency and high labor intensity, making it difficult to achieve efficient automated coating.
Design a butyl rubber coating machine, including a feeding channel, a spray head, an inner support assembly, and a steering assembly. The machine automatically feeds the glass spacers through the conveying assembly and automatically adjusts the direction of the glass spacers through the steering assembly, thereby achieving automated glue application and reducing manual intervention.
It realizes automated conveying and gluing of glass spacers, improves coating efficiency, reduces labor intensity, enhances gluing quality and stability, and adapts to the fixing requirements of glass spacers of different sizes.
Smart Images

Figure CN224358679U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass processing technology, and in particular to a butyl rubber coating machine. Background Technology
[0002] Insulating glass butyl sealant is a single-component, solvent-free, non-fogging, non-vulcanizing, and permanently plastic first sealant for insulating glass, based on polyisobutylene rubber. Hot melt butyl sealant maintains its plasticity and sealing properties over a wide temperature range, and its surface does not crack or harden. Due to its extremely low water vapor permeability, it can form an excellent moisture-resistant system together with elastic sealants.
[0003] During the manufacturing process of insulated glass, butyl sealant needs to be applied to both sides of the glass spacer (usually made of aluminum or composite materials) to form the first sealing layer, preventing water vapor and gas penetration and improving the heat insulation and durability of the insulated glass. Traditional coating methods usually involve manually placing the glass spacers and adjusting the angle, which results in low production efficiency and high labor intensity. Utility Model Content
[0004] The purpose of this invention is to provide a butyl rubber coating machine that can automatically fix and transport glass spacers for coating, thereby reducing labor costs.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a butyl rubber coating machine, including a main frame, on which a feeding channel for conveying glass spacers to be coated with butyl rubber is provided, and spray nozzles for coating butyl rubber are assembled on both sides of the feeding channel. A base is fixed on one side of the main frame, and a conveyor frame slides on the base. The conveyor frame is provided with an inner support assembly for fixing the glass spacers and a steering assembly for turning the glass spacers. A conveying assembly for driving the conveyor frame to move along the direction of the feeding channel is provided on the base.
[0006] By adopting the above technical solution, initially, the conveyor frame is located at one end of the feeding channel. The inner support assembly fixes the glass spacer. The conveying assembly drives the conveyor frame to move along the base direction, moving the glass spacer on the feeding channel. After passing through the two spray nozzles, the spray nozzles apply glue to the bottom two sides of the glass spacer, eliminating the need for manual placement and conveying of the glass spacer, saving manpower and improving the efficiency of butyl rubber coating. When the conveyor frame moves to the other side of the feeding channel, the steering assembly drives the inner support assembly and the glass spacer to rotate and automatically adjust the direction, so that the spray nozzles apply glue to the bottom two sides of the other side of the glass spacer, further reducing labor intensity. At the same time, the automated conveying of the glass spacer during operation improves the quality and stability of the glue coating operation.
[0007] A further feature of this invention is that the conveying assembly includes a conveying screw rotatably connected to the base and a conveying motor mounted on the base to drive the conveying screw to rotate. The conveying screw is threadedly connected to a conveying platform that slides along the base, and the bottom end of the conveying frame is fixed to the conveying platform.
[0008] By adopting the above technical solution, the conveyor motor is started to drive the conveyor screw to rotate, and the rotation of the conveyor screw drives the conveyor table and conveyor frame to move on the base, thereby driving the clamped glass spacer to move on the feeding channel to carry out automatic glue application.
[0009] A further feature of this invention is that the steering assembly includes a steering table rotatably connected to the conveyor frame, a steering motor for driving the steering table to rotate is mounted on the conveyor frame, and the inner support assembly is disposed on the steering table.
[0010] By adopting the above technical solution, the rotating motor is started to drive the turntable and the glass spacer clamped on the turntable to rotate, thereby adjusting the angle of the glass spacer and automatically applying adhesive to all four sides of the glass spacer.
[0011] A further feature of this invention is that the inner support assembly includes an adjustment platform rotatably connected to the steering platform. An arc-shaped limiting groove is formed around the perimeter of the adjustment platform, with one end of the arc-shaped limiting groove close to the center of the adjustment platform and the other end away from the center. A fixed platform is fixed to the center of the steering platform via a support rod. The adjustment platform is located between the steering platform and the fixed platform. A sliding block is slidably connected around the fixed platform. A limiting rod that slides within the arc-shaped limiting groove is fixed to the sliding block. A clamping motor that drives the adjustment platform to rotate is fixed to the steering platform. A fixed plate is vertically fixed to the sliding block. A support plate is provided on the side of the fixed plate near the inner wall of the glass spacer.
[0012] By adopting the above technical solution, the operator holds the glass spacer, with the four support plates located on the inner sides of the glass spacer. The clamping motor is started to drive the adjustment table to rotate. The rotation of the adjustment table drives the four limit rods and slides to move away from the center of the fixed table through the four arc-shaped limit grooves. Finally, the four support plates support the inner walls of the four sides of the glass spacer, making the glass spacer relatively fixed to the turning table. In this way, the conveyor frame drives the glass spacer to move through the glue spray heads on both sides for glue application. The operation is time-saving and labor-saving, eliminating the need for the operator to hold the glass spacer for conveying and angle adjustment, thus improving the overall butyl rubber application efficiency.
[0013] A further feature of this invention is that a gear ring is fixed to the outer wall of the adjustment platform, and a gear meshing with the gear ring is fixed to the output end of the clamping motor.
[0014] By adopting the above technical solution, the clamping motor drives the gear to rotate, which in turn drives the meshing gear ring to rotate, thereby adjusting the table to rotate. The position of the support plate is adjusted by the arc-shaped limiting groove and the limiting rod, so that the four side support plates move away from the center of the fixed table to support and fix the glass spacer, or move the four side support plates closer to the center of the fixed table to release the processed glass spacer.
[0015] A further feature of this invention is that a limiting groove is provided around the fixed platform, the limiting groove is connected to the arc-shaped limiting groove, and the slide block slides within the limiting groove.
[0016] By adopting the above technical solution, the slide block slides within the limiting groove, driving the support plate to move and improving stability.
[0017] A further feature of this invention is that an adjusting screw is threadedly connected to the fixed plate, the end of the adjusting screw is rotatably connected to the support plate, and the support plate is fixed with guide rods located on both sides of the adjusting screw that are inserted and slidably mounted on the fixed plate.
[0018] By adopting the above technical solution, rotating the adjusting screw causes the support plate to move relative to the fixed plate, thereby adjusting the position of the support plate according to the size of the glass spacer, so that the support plate can support and fix glass spacers of different sizes.
[0019] A further feature of this invention is that a plurality of suction cups are fixed to the side of the support plate near the glass spacer.
[0020] By adopting the above technical solution, when the support plate is close to the glass spacer and supports the glass spacer, the suction cup is adsorbed on the inner wall of the glass spacer, which can further prevent the glass spacer from slipping off the support plate and improve the fixation stability.
[0021] The beneficial effects of this utility model are:
[0022] 1. The inner support assembly fixes the glass spacer, and the conveying assembly drives the conveyor frame to move along the base direction, moving the glass spacer on the feeding channel. After passing through the two sides of the glue spraying head, the glue spraying head applies glue to the bottom sides of the glass spacer, eliminating the need for manual placement and conveying of the glass spacer, saving manpower and improving the efficiency of butyl rubber coating.
[0023] 2. When the conveyor frame moves to the other side of the feeding channel, the steering component drives the inner support component and the glass spacer to rotate and automatically adjust the direction, so that the glue spraying head applies glue to both sides of the bottom of the other side of the glass spacer, further reducing labor intensity. At the same time, the automated conveying of the glass spacer during operation improves the quality and stability of the glue application operation.
[0024] 3. Rotate the adjusting screw. The adjusting screw will move the support plate relative to the fixed plate to adjust the position of the support plate according to the size of the glass spacer, so that the support plate can stably support and fix glass spacers of different sizes. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the structure of this utility model.
[0027] Figure 2 This is a schematic diagram of the conveying component structure in this utility model.
[0028] Figure 3 This is a schematic diagram of the internal support component and steering component in this utility model.
[0029] Figure 4 This is a schematic diagram of the adjustment platform structure in this utility model.
[0030] Figure 5 This is a schematic diagram of the fixed platform structure in this utility model.
[0031] In the diagram, 1. Main frame; 2. Feeding channel; 3. Spray nozzle; 4. Base; 5. Conveyor frame; 6. Internal support assembly; 601. Adjusting table; 602. Arc-shaped limiting groove; 603. Support rod; 604. Fixed table; 605. Slide seat; 606. Limiting rod; 607. Clamping motor; 608. Fixed plate; 609. Support plate; 610. Gear ring; 611. Gear; 612. Limiting slide groove; 613. Adjusting screw; 614. Guide rod; 615. Suction cup; 7. Steering assembly; 701. Steering table; 702. Steering motor; 8. Conveying assembly; 801. Conveying screw; 802. Conveying motor; 803. Conveying table. Detailed Implementation
[0032] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0033] Example 1: A butyl rubber coating machine, such as Figure 1-5As shown, the device includes a main frame 1, on which a feeding channel 2 for conveying glass spacers to be coated with butyl rubber is arranged. Spray nozzles 3 for coating butyl rubber are assembled on both sides of the feeding channel 2. A base 4 is fixed on one side of the main frame 1. A conveyor frame 5 slides on the base 4. The conveyor frame 5 is provided with an inner support assembly 6 for fixing the glass spacers and a steering assembly 7 for turning the glass spacers. A conveying assembly 8 is provided on the base 4 to drive the conveyor frame 5 to move along the feeding channel 2.
[0034] Furthermore, the conveying assembly 8 includes a conveying screw 801 rotatably connected to the base 4 and a conveying motor 802 mounted on the base 4 to drive the conveying screw 801 to rotate. The conveying screw 801 is threadedly connected to a conveying table 803 that slides along the base 4, and the bottom end of the conveying frame 5 is fixed on the conveying table 803.
[0035] Furthermore, the steering assembly 7 includes a steering table 701 rotatably connected to the conveyor frame 5, a steering motor 702 that drives the steering table 701 to rotate is mounted on the conveyor frame 5, and an inner support assembly 6 is disposed on the steering table 701.
[0036] Furthermore, the inner support assembly 6 includes an adjustment platform 601 rotatably connected to the steering platform 701. The adjustment platform 601 has an arc-shaped limiting groove 602 around its perimeter. One end of the arc-shaped limiting groove 602 is close to the center of the adjustment platform 601, and the other end is away from the center of the adjustment platform 601. A fixed platform 604 is fixed to the middle of the steering platform 701 by a support rod 603. The adjustment platform 601 is located between the steering platform 701 and the fixed platform 604. A slide block 605 is slidably connected around the fixed platform 604. A limiting rod 606 that slides in the arc-shaped limiting groove 602 is fixed to the slide block 605. A clamping motor 607 that drives the adjustment platform 601 to rotate is fixed on the steering platform 701. A fixed plate 608 is vertically fixed to the slide block 605. A support plate 609 is provided on the side of the fixed plate 608 near the inner wall of the glass spacer.
[0037] Furthermore, a gear ring 610 is fixed to the outer wall of the adjustment table 601, and a gear 611 meshing with the gear ring 610 is fixed to the output end of the clamping motor 607.
[0038] Furthermore, the fixed platform 604 is provided with a limiting slide groove 612 around its perimeter. The limiting slide groove 612 is connected to the arc-shaped limiting groove 602, and the slide block 605 slides within the limiting slide groove 612.
[0039] Furthermore, an adjusting screw 613 is threadedly connected to the fixing plate 608, and the end of the adjusting screw 613 is rotatably connected to the support plate 609. The support plate 609 is fixed with guide rods 614 located on both sides of the adjusting screw 613 and sliding on the fixing plate 608.
[0040] Furthermore, multiple suction cups 615 are fixed to the side of the support plate 609 near the glass spacer.
[0041] Working principle: Initially, the conveyor frame 5 is located at one end of the feeding channel 2. The operator holds the glass spacer strip, and the four side support plates 609 are located on the inner sides of the glass spacer strip. The clamping motor 607 is started to drive the adjusting table 601 to rotate. The rotation of the adjusting table 601 drives the four side limit rods 606 and the slide 605 to move away from the center of the fixed table 604 through the four side arc-shaped limit grooves 602. Finally, the four side support plates 609 support the inner walls of the four sides of the glass spacer strip respectively. The suction cups 615 on the four side support plates 609 adhere to the inner walls of the glass spacer strip, so that the glass spacer strip and the turning table 701 are relatively fixed. The conveyor motor 802 is started to drive the conveyor screw 801 to rotate. Then the rotation of the conveyor screw 801 drives the conveyor table 803 and the conveyor frame 5 to move on the base 4. The conveyor frame 5 drives the glass spacer strip to move on the feeding channel 2. After passing through the two side spray nozzles 3, the spray nozzles 3 apply glue to the glass spacer strip. The bottom two sides of the glass spacer are coated with adhesive, eliminating the need for manual placement and conveying of the glass spacer, saving manpower and improving the efficiency of butyl rubber coating. When the conveyor frame 5 moves to the other side of the feeding channel 2, the rotating motor is started to drive the turntable 701 and the glass spacer clamped on the turntable 701 to rotate, thereby adjusting the direction of the glass spacer so that the spray nozzle 3 can apply adhesive to the bottom two sides of the other side of the glass spacer, further reducing labor intensity. At the same time, the automated conveying of the glass spacer during operation improves the quality and stability of the adhesive coating operation. After the adhesive coating is completed, the operator holds the glass spacer again, starts the clamping motor 607 to drive the gear 611 to rotate in the opposite direction, drives the meshing gear ring 610 to rotate in the opposite direction, and the adjusting table 601 rotates in the opposite direction, so that the four side support plates 609 move closer to the center of the fixed table 604, release the processed glass spacer, and thus remove the glass spacer.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A butyl rubber coating machine, comprising a main frame (1), wherein a feeding channel (2) for conveying glass spacers to be coated with butyl rubber is provided on the main frame (1), and spray nozzles (3) for coating butyl rubber are assembled on both sides of the feeding channel (2), characterized in that: A base (4) is fixed on one side of the main frame (1), and a conveyor frame (5) slides on the base (4). The conveyor frame (5) is provided with an inner support assembly (6) for fixing the glass spacer and a steering assembly (7) for turning the glass spacer. The base (4) is provided with a conveying assembly (8) for driving the conveyor frame (5) to move along the direction of the feeding channel (2).
2. The butyl rubber coating machine according to claim 1, characterized in that: The conveying assembly (8) includes a conveying screw (801) rotatably connected to the base (4) and a conveying motor (802) mounted on the base (4) to drive the conveying screw (801) to rotate. The conveying screw (801) is threadedly connected to a conveying table (803) that slides along the base (4). The bottom end of the conveying frame (5) is fixed on the conveying table (803).
3. The butyl rubber coating machine according to claim 1, characterized in that: The steering assembly (7) includes a steering table (701) rotatably connected to the conveyor frame (5), a steering motor (702) for driving the steering table (701) to rotate is mounted on the conveyor frame (5), and the inner support assembly (6) is disposed on the steering table (701).
4. A butyl rubber coating machine according to claim 3, characterized in that: The inner support assembly (6) includes an adjustment platform (601) rotatably connected to the steering platform (701). The adjustment platform (601) has arc-shaped limiting grooves (602) around its perimeter. One end of the arc-shaped limiting groove (602) is close to the center of the adjustment platform (601), and the other end is away from the center of the adjustment platform (601). A fixed platform (604) is fixed to the center of the steering platform (701) via a support rod (603). The adjustment platform (601) is located between the steering platform (701) and the... Between the fixed platforms (604), a slide block (605) is slidably connected around the fixed platform (604). A limiting rod (606) that slides in the arc-shaped limiting groove (602) is fixed to the slide block (605). A clamping motor (607) that drives the adjusting platform (601) to rotate is fixed on the turning platform (701). A fixing plate (608) is vertically fixed to the slide block (605). A support plate (609) is provided on the side of the fixing plate (608) near the inner wall of the glass spacer.
5. A butyl rubber coating machine according to claim 4, characterized in that: A gear ring (610) is fixed on the outer wall of the adjustment platform (601), and a gear (611) meshing with the gear ring (610) is fixed at the output end of the clamping motor (607).
6. A butyl rubber coating machine according to claim 4, characterized in that: The fixed platform (604) is provided with a limiting slide groove (612) around its perimeter. The limiting slide groove (612) is in communication with the arc-shaped limiting groove (602). The slide block (605) slides within the limiting slide groove (612).
7. A butyl rubber coating machine according to claim 4, characterized in that: An adjusting screw (613) is threaded onto the fixed plate (608). The end of the adjusting screw (613) is rotatably connected to the support plate (609). The support plate (609) is fixed with guide rods (614) located on both sides of the adjusting screw (613) that are inserted and slidably on the fixed plate (608).
8. A butyl rubber coating machine according to claim 7, characterized in that: The support plate (609) has multiple suction cups (615) fixed on the side near the glass spacer.