Automatic laser cleaning device for inner ring belt mold

Abstract

The utility model discloses a kind of automatic laser cleaning devices for inner ring belt mold, it is related to laser cleaning technical field, including workbench, the upper end fixed mounting of workbench has support, support is fixedly installed with X-axis moving part, X-axis moving part is installed with Z-axis moving part, Z-axis moving part is fixedly installed with laser cleaning head and dust hood, workbench is installed with carousel assembly, carousel assembly is by motor, carousel main body and first connecting plate are formed, by setting carousel assembly on workbench, X-axis moving part, Z-axis moving part, laser cleaning head, dust hood are set on support, carousel assembly drives inner ring belt mold rotation at uniform speed, X-axis moving part, Z-axis moving part drive laser cleaning head accurate positioning movement, to utilize the high-energy, high-frequency laser beam emitted by laser cleaning head accurately hits on workpiece surface, so that surface stubborn dirt, residue, rust mark, oil stain etc. are instantaneously gasified or stripped, and cleaning effect is good and cleaning efficiency is higher.

Description

Technical Field

[0001] This utility model relates to the field of laser cleaning technology, and in particular to an automated laser cleaning device for inner ring belt molds. Background Technology

[0002] Molds play a crucial role in the production process, but after prolonged use, they are prone to accumulating dirt, residue, rust, and other contaminants. These pollutants can affect product quality, even damage the molds, and increase production costs. Therefore, regular mold cleaning is necessary.

[0003] Traditional mold cleaning methods mainly include mechanical cleaning (such as wire brushes, high-pressure water guns, sandblasting machines, etc.) and chemical cleaning (such as organic solvents or acidic solutions). While these methods are simple, they have the following drawbacks: they are difficult to completely remove stubborn dirt and residues; manual operation is time-consuming and labor-intensive, failing to meet the demands of high-efficiency production; mechanical cleaning can easily cause scratches or corrosion on the mold surface, while chemical cleaning may lead to material corrosion or environmental pollution; and reliance on manual operation makes it difficult to achieve precise control and consistent cleaning. Therefore, this application proposes an automated laser cleaning device for inner ring belt molds to solve the above problems. Utility Model Content

[0004] The main objective of this invention is to provide an automated laser cleaning device for inner belt molds, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An automated laser cleaning device for inner ring belt molds includes a worktable. A bracket is fixedly installed on the upper end of the worktable. An X-axis moving component is fixedly installed on the bracket. A Z-axis moving component is installed on the X-axis moving component. A laser cleaning head and a dust cover are fixedly installed on the Z-axis moving component. A turntable assembly is installed on the worktable. The turntable assembly consists of a motor, a turntable body, and a first connecting plate. The turntable body is rotatably mounted on the worktable. The motor is fixedly mounted on the lower end of the worktable, and the output shaft of the motor is connected to the turntable body via a belt. The first connecting plate is fixedly mounted on the turntable body. An inner ring belt mold is placed on the turntable body and the first connecting plate. The inner ring belt mold is fixedly mounted on the turntable body and the first connecting plate by a fixing assembly. The fixing assembly consists of a square rod, a base plate, a positioning rod, a rotating shaft, a stop rod, and a handle. The base plate is fixedly mounted on the lower end of the square rod. The positioning rod is fixedly mounted on the upper end of the square rod. The rotating shaft is rotatably mounted on the base plate. The stop rod is fixedly mounted on the outer wall of the rotating shaft. The handle is fixedly mounted on the upper end of the rotating shaft.

[0007] Preferably, the dust removal hood is connected to the dust removal equipment via a pipe.

[0008] Preferably, the turntable assembly has three first connecting plates arranged in a ring on the turntable body, and the first connecting plates are provided with square holes.

[0009] Preferably, the turntable assembly consists of a mold body and a second connecting plate. There are three second connecting plates that are fixedly distributed in a ring on the outer wall of the mold body, and the second connecting plates are provided with round holes.

[0010] Preferably, the square rod on the fixing component is inserted into the square hole opened in the first connecting plate, the base plate is located below the first connecting plate, the positioning rod is located above the first connecting plate, the positioning rod passes through the round hole opened in the second connecting plate, the positioning rod is provided with a slot above the second connecting plate, and the base plate is provided with an installation groove.

[0011] Preferably, the rotating shaft is rotatably installed in the mounting groove, and the rotating shaft is located on one side of both the first connecting plate and the second connecting plate. The stop bar can be embedded in the slot.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] By setting up a turntable assembly on the workbench, and mounting X-axis and Z-axis moving parts, a laser cleaning head, and a dust hood on the support, the turntable assembly drives the inner belt mold to rotate at a uniform speed. The X-axis and Z-axis moving parts drive the laser cleaning head to move precisely in position. The high-energy, high-frequency laser beam emitted from the laser cleaning head precisely targets the surface of the inner belt mold, instantly vaporizing or removing stubborn dirt, residue, rust, and oil. This results in excellent cleaning effect and high efficiency, without causing mechanical damage or chemical corrosion to the inner belt mold surface, significantly extending the mold's lifespan. Furthermore, the entire cleaning process is automated, greatly reducing labor intensity and ensuring consistent cleaning quality. The linked design of the dust hood and dust removal equipment removes dust particles generated during the cleaning process in real time, maintaining a clean working environment. Finally, compared to traditional cleaning methods, laser cleaning requires no abrasives or chemical reagents, produces no wastewater or exhaust gas emissions, and reduces energy consumption. The fixed components ensure the stability of the inner belt mold during the cleaning process and facilitate its assembly and disassembly. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the inner ring belt mold of this utility model when it is installed on the turntable assembly;

[0015] Figure 2 For the present utility model Figure 1 A magnified view of point A;

[0016] Figure 3This is a schematic diagram of the inner ring belt mold of this utility model when it is disassembled from the turntable assembly;

[0017] Figure 4 For the present utility model Figure 3 Enlarged view of B;

[0018] Figure 5 This is a schematic diagram showing the positional relationship between the first connecting plate and the fixing component after being cut apart according to this utility model;

[0019] Figure 6 This is a structural schematic diagram of the square rod, base plate, and positioning rod of this utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the rotating shaft, stop bar, and handle of this utility model.

[0021] In the diagram: 1. Workbench; 2. Support; 3. X-axis moving part; 4. Z-axis moving part; 5. Laser cleaning head; 6. Dust hood; 7. Turntable assembly; 8. Inner ring belt mold; 9. Fixing assembly; 10. Motor; 11. Turntable body; 12. First connecting plate; 13. Square hole; 14. Mold body; 15. Second connecting plate; 16. Round hole; 17. Square rod; 18. Base plate; 19. Positioning rod; 20. Slot; 21. Rotating shaft; 22. Stop bar; 23. Handle; 24. Mounting slot. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] Please see Figures 1-7As shown, an automated laser cleaning device for inner belt molds includes a worktable 1. A bracket 2 is fixedly installed on the upper end of the worktable 1. An X-axis moving component 3 is fixedly installed on the bracket 2. A Z-axis moving component 4 is installed on the X-axis moving component 3. A laser cleaning head 5 and a dust cover 6 are fixedly installed on the Z-axis moving component 4. A turntable assembly 7 is installed on the worktable 1. The turntable assembly 7 consists of a motor 10, a turntable body 11, and a first connecting plate 12. The turntable body 11 is rotatably mounted on the worktable 1. The motor 10 is fixedly installed at the lower end of the workbench 1, and its output shaft is connected to the turntable body 11 via a belt. The first connecting plate 12 is fixedly installed on the turntable body 11. An inner ring belt mold 8 is placed on the turntable body 11 and the first connecting plate 12. The inner ring belt mold 8 is fixedly installed on the turntable body 11 and the first connecting plate 12 via a fixing assembly 9. The fixing assembly 9 consists of a square rod 17, a base plate 18, a positioning rod 19, a rotating shaft 21, a stop rod 22, and a handle 23. The base plate 18 is fixedly installed on the square rod 17. At the lower end of 7, the positioning rod 19 is fixedly installed on the upper end of the square rod 17, the rotating shaft 21 is rotatably installed on the base plate 18, the stop rod 22 is fixedly installed on the outer wall of the rotating shaft 21, and the handle 23 is fixedly installed on the upper end of the rotating shaft 21. The dust hood 6 is connected to the dust removal equipment through a pipe. When in use, the inner ring belt mold 8 to be cleaned is placed on the turntable body 11 and the first connecting plate 12 by a gantry crane, and the inner ring belt mold 8 is fixed by the fixing component 9. After the device is started, the control module controls the motor 10 to start. The motor 10 drives the turntable body 11 and the inner ring belt mold 8 on it to rotate through the belt. The X-axis moving part 3 and the Z-axis moving part 4 drive the laser cleaning head 5 and the dust hood 6 to move to the designated position. Then the laser cleaning head 5 emits a laser beam to clean the dirt on the surface of the mold. The dust hood 6 is connected to the dust removal equipment through a pipe to remove dust particles in real time. After cleaning, the X-axis moving part 3 and the Z-axis moving part 4 are reset. Then the fixing component 9 is used to release the fixing of the inner ring belt mold 8. Finally, the inner ring belt mold 8 can be removed.

[0024] Specifically, the turntable assembly 7 has three first connecting plates 12 arranged in a ring on the turntable body 11. The first connecting plates 12 have square holes 13. The turntable assembly 7 consists of a mold body 14 and two connecting plates 15. The second connecting plates 15 have three arranged in a ring on the outer wall of the mold body 14. The second connecting plates 15 have round holes 16. The square rod 17 on the fixing assembly 9 is inserted into the square hole 13 on the first connecting plate 12. The bottom plate 18 is located below the first connecting plate 12, and the positioning rod 19 is located above the first connecting plate 12. The positioning rod 19 also passes through the round hole 16 on the second connecting plate 15. The positioning rod 19 has a slot 20 above the second connecting plate 15. The bottom plate 18 has an installation groove 24. The rotating shaft 21 is rotatably installed in the installation groove 24. The rotating shaft 21 is located on one side of both the first connecting plate 12 and the second connecting plate 15. The stop rod 22 can be embedded in the slot 24. Within 0, the method of fixing the inner ring belt mold 8 using the fixing component 9 is as follows: when placing the inner ring belt mold 8 on the turntable body 11 and the first connecting plate 12, the mold body 14 should be located at the upper end of the turntable body 11, and the second connecting plate 15 should be located at the upper end of the first connecting plate 12. At the same time, the second connecting plate 15 should be sleeved on the positioning rod 19 through the round hole 16, and the slot 20 should be exposed. Then, rotate the handle 23 to drive the rotating shaft 21 and the stop rod 22 to rotate, so that the stop rod 22 is embedded in the slot 20 to complete the locking. In order to prevent the stop rod 22 from accidentally coming out of the slot 20, the stop rod 22 and the slot 20 adopt an interference fit design. The diameter of the stop rod 22 is slightly larger than the width of the slot 20. During assembly, a certain pressure needs to be applied to make the stop rod 22 fully embedded in the slot 20. This interference fit generates continuous frictional resistance, which effectively prevents the stop rod 22 from loosening due to vibration or centrifugal force during equipment operation.

[0025] Finally, by setting a turntable assembly 7 on the workbench 1, and setting an X-axis moving part 3, a Z-axis moving part 4, a laser cleaning head 5, and a dust cover on the support 2, the turntable assembly 7 drives the inner belt mold 8 to rotate at a uniform speed. The X-axis moving part 3 and the Z-axis moving part 4 drive the laser cleaning head 5 to move precisely in position. Thus, the high-energy, high-frequency laser beam emitted by the laser cleaning head 5 is precisely hit on the surface of the inner belt mold 8, causing stubborn dirt, residues, rust, oil stains, etc. on the surface to be instantly vaporized or peeled off. The cleaning effect is good and the cleaning efficiency is high, while not damaging the surface of the inner belt mold 8. The surface is not subject to mechanical damage or chemical corrosion, which significantly extends the service life of the mold. In addition, the entire cleaning process is automated, which not only greatly reduces labor intensity, but also ensures the consistency of cleaning quality. The linkage design between the dust hood 6 and the dust removal equipment can remove the dust particles generated during the cleaning process in real time, keeping the working environment clean. Finally, compared with traditional cleaning methods, laser cleaning does not require the consumption of abrasives or chemical reagents, and there is no wastewater or exhaust gas emission, thus reducing energy consumption. By setting the fixing component 9, the stability of the inner ring belt mold 8 during the cleaning process is ensured, and the disassembly and assembly of the inner ring belt mold 8 are also convenient.

[0026] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. An automated laser cleaning device for inner ring belt molds, comprising a worktable (1), wherein a bracket (2) is fixedly mounted on the upper end of the worktable (1), characterized in that: An X-axis moving part (3) is fixedly installed on the bracket (2), and a Z-axis moving part (4) is installed on the X-axis moving part (3). A laser cleaning head (5) and a dust cover (6) are fixedly installed on the Z-axis moving part (4). A turntable assembly (7) is installed on the worktable (1). The turntable assembly (7) consists of a motor (10), a turntable body (11), and a first connecting plate (12). The turntable body (11) is rotatably installed on the worktable (1). The motor (10) is fixedly installed at the lower end of the worktable (1), and the output shaft of the motor (10) is connected to the turntable body (11) via a belt. The first connecting plate (12) is fixedly installed on the turntable body (11). (11) and the first connecting plate (12) are placed with an inner ring belt mold (8). The inner ring belt mold (8) is fixedly installed on the turntable body (11) and the first connecting plate (12) by a fixing component (9). The fixing component (9) consists of a square rod (17), a base plate (18), a positioning rod (19), a rotating shaft (21), a stop rod (22), and a handle (23). The base plate (18) is fixedly installed at the lower end of the square rod (17). The positioning rod (19) is fixedly installed at the upper end of the square rod (17). The rotating shaft (21) is rotatably installed on the base plate (18). The stop rod (22) is fixedly installed on the outer wall of the rotating shaft (21). The handle (23) is fixedly installed at the upper end of the rotating shaft (21).

2. The automated laser cleaning device for inner belt molds according to claim 1, characterized in that: The dust removal hood (6) is connected to the dust removal equipment via a pipe.

3. The automated laser cleaning device for inner belt molds according to claim 2, characterized in that: The turntable assembly (7) has three first connecting plates (12) arranged in a ring on the turntable body (11), and the first connecting plates (12) have square holes (13).

4. The automated laser cleaning device for inner ring belt molds according to claim 3, characterized in that: The turntable assembly (7) consists of a mold body (14) and a second connecting plate (15). There are three second connecting plates (15) that are fixedly distributed in a ring on the outer wall of the mold body (14). The second connecting plate (15) has a round hole (16).

5. The automated laser cleaning device for inner belt molds according to claim 4, characterized in that: The square rod (17) on the fixing component (9) is inserted into the square hole (13) opened on the first connecting plate (12). The base plate (18) is located below the first connecting plate (12). The positioning rod (19) is located above the first connecting plate (12). The positioning rod (19) passes through the round hole (16) opened on the second connecting plate (15). The positioning rod (19) and the second connecting plate (15) have a slot (20) opened on it. The base plate (18) has an installation slot (24).

6. An automated laser cleaning device for inner belt molds according to claim 5, characterized in that: The rotating shaft (21) is rotatably installed in the mounting groove (24). The rotating shaft (21) is located on one side of the first connecting plate (12) and the second connecting plate (15). The stop bar (22) can be embedded in the slot (20).

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