An electric heater performance detection device

Abstract

The utility model relates to electric heating performance detection technical field, and disclose a kind of electric heating performance detection device, including mounting plate, detection base and the detection base one side distance table is provided, the surface of detection base is fixedly connected with two mounting brackets, one side fixedly connected with moving assembly in one of mounting bracket, the top surface of moving assembly is fixedly connected with first electric hydraulic rod, the top of first electric hydraulic rod is fixedly connected with limit component. The electric heating performance detection device, by the setting of moving assembly and limit component, to facilitate the acquisition overall thermal field distribution, analysis module level temperature difference, positioning micro hot spot to establish temperature gradient model, temperature distribution performance detection is carried out to electric heating equipment, avoids artificial hand-held infrared thermal imager, to the surface thermal imaging detection of electric heating, lead to in the process of detection, hand can be burnt, help to improve the security of performance detection.

Description

Technical Field

[0001] This utility model relates to the field of electric heater performance testing technology, and in particular to an electric heater performance testing device. Background Technology

[0002] Electric heaters use electricity as their primary energy source and employ various heating methods such as resistance heating, induction heating, electric arc heating, electron beam heating, infrared heating, and medium heating to provide warmth to the human body through direct contact, warm air convection, and far-infrared radiation. Electric heaters undergo various performance tests before leaving the factory. Temperature distribution testing is a crucial performance test to prevent localized overheating and potential safety hazards, and infrared thermal imagers are typically used to assess the temperature distribution performance of electric heaters.

[0003] In practical use, most existing electric heater performance testing devices rely on manual handheld infrared thermal imagers to detect the surface thermal images of electric heaters. During the performance testing process, this may result in burns to the hands, which does not improve the safety of performance testing. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide an electric heater performance testing device to solve the problem mentioned in the background art that it is inconvenient to improve the safety of performance testing.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an electric heater performance testing device, comprising a mounting plate, a testing base, and a distance gauge mounted on one side of the testing base. Two mounting brackets are fixedly connected to the surface of the testing base. A moving component is fixedly connected to one side of one of the mounting brackets. A first electro-hydraulic rod is fixedly connected to the top surface of the moving component. A limit component is fixedly connected to the top of the first electro-hydraulic rod. An infrared thermal imager is inserted inside the limit component. A second electro-hydraulic rod is fixedly connected to the edge of the surface of the testing base. A clamping component is fixedly connected to the top of the second electro-hydraulic rod. A display screen and a reminder component are fixedly connected to the surface of the mounting plate.

[0008] The moving component includes a servo motor, a lead screw, and a moving part;

[0009] The limiting component includes a limiting frame, a support spring, and a limiting plate;

[0010] The clamping assembly includes a high-temperature resistant placement rack, a cylinder, and a high-temperature resistant clamping plate.

[0011] As a further embodiment of this utility model, the moving component includes a servo motor fixedly connected to one side of one of the mounting brackets. The output end of the servo motor is splinedly connected to a transmission rod. One end of the transmission rod is fixedly connected to a lead screw. The surface of the lead screw is threadedly connected to a moving part, which facilitates movement.

[0012] As a further embodiment of this utility model, the limiting component includes a limiting frame fixedly connected to the top of the first electro-hydraulic rod. A plurality of support springs are fixedly connected to one side of the inner wall of the limiting frame. One end of each support spring is fixedly connected to a limiting plate, which is convenient to press against the base of the infrared thermal imager and fix it in place.

[0013] As a further embodiment of this utility model, the clamping assembly includes a high-temperature resistant placement frame fixedly connected to the top end of the second electric hydraulic rod, a cylinder fixedly connected to one side of the high-temperature resistant placement frame, and a high-temperature resistant clamping plate fixedly connected to one end of the cylinder. The high-temperature resistant placement frame facilitates the placement of electric heating equipment.

[0014] As a further embodiment of this utility model, the inner bottom wall of the high-temperature resistant placement rack is provided with a sliding groove, and a sliding block is slidably connected inside the sliding groove. The top surface of the sliding block is fixedly connected to the bottom end of the high-temperature resistant clamping plate, and the high-temperature resistant clamping plate is convenient for limiting the position.

[0015] As a further embodiment of this utility model, the reminder component includes a PLC controller fixedly connected to the surface of the mounting plate, and one side of the PLC controller is electrically connected to an alarm via a power cord, so that the alarm can easily trigger a reminder.

[0016] As a further embodiment of this utility model, the PLC controller is electrically connected to the display screen, and the display screen is electrically connected to the infrared thermal imager, so that the display screen can easily display the images detected by the infrared thermal imager.

[0017] As a further embodiment of this utility model, a connecting frame is fixedly connected to one side of the infrared thermal imager, and a high-temperature resistant protective cover is fixedly connected inside the connecting frame through a mounting column. The high-temperature resistant protective cover facilitates the protection of the infrared thermal imager.

[0018] (III) Beneficial Effects

[0019] This utility model provides a device for testing the performance of an electric heater, which has the following advantages:

[0020] 1. This electric heater performance testing device, through the setting of moving and limiting components, allows the infrared thermal imager's base to be inserted into the limiting frame during use. The elastic support spring pushes the limiting plate against the infrared thermal imager's base, fixing it in place. Simultaneously, based on the thermal field distribution comparison required for the tested electric heater, the servo motor is activated, the lead screw rotates, and the moving component moves, allowing the infrared thermal imager to adjust its physical distance from the tested object. This facilitates the acquisition of the overall thermal field distribution, analysis of module-level temperature differences, and location of micro-hot spots to establish a temperature gradient model for temperature distribution performance testing of the electric heater. This avoids the need for manual handheld infrared thermal imager detection of the electric heater's surface thermal image, which could lead to hand burns during the testing process, thus improving the safety of performance testing.

[0021] 2. This electric heater performance testing device, through the setting of a second electro-hydraulic rod and clamping components, allows for the placement of the electric heater on a high-temperature resistant rack during use. Based on the size of the electric heater, the cylinder is activated to push the high-temperature resistant clamping plate, fixing it in place. The second electro-hydraulic rod is then activated to easily adjust the height of the electric heater, increasing the accuracy of performance testing. This device effectively secures electric heaters of different sizes, preventing tilting during testing and ensuring a comprehensive view of the heat field distribution, thus improving testing stability. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the clamping component structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the mobile component of this utility model;

[0025] Figure 4 This is a schematic diagram of the limiting component structure of this utility model.

[0026] In the diagram: 1. Mounting plate; 2. Detection base; 3. Mounting bracket; 4. Moving component; 401. Servo motor; 402. Lead screw; 403. Moving part; 5. First electro-hydraulic rod; 6. Limiting component; 601. Limiting frame; 602. Support spring; 603. Limiting plate; 7. Infrared thermal imager; 8. Second electro-hydraulic rod; 9. Clamping component; 901. High-temperature resistant placement rack; 902. Cylinder; 903. High-temperature resistant clamping plate; 10. Display screen; 11. Reminder component; 1101. PLC controller; 1102. Alarm; 12. Distance meter; 13. Connecting frame; 14. High-temperature resistant protective cover. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0028] Please see Figures 1 to 4 This utility model provides a technical solution: an electric heater performance testing device, including a mounting plate 1, a testing base 2, and a distance gauge 12 disposed on one side of the testing base 2. Two mounting brackets 3 are fixedly connected to the surface of the testing base 2. A moving component 4 is fixedly connected to one side of one of the mounting brackets 3. A first electro-hydraulic rod 5 is fixedly connected to the top surface of the moving component 4. A limit component 6 is fixedly connected to the top end of the first electro-hydraulic rod 5. An infrared thermal imager 7 is inserted into the limit component 6. A second electro-hydraulic rod 8 is fixedly connected to the edge of the surface of the testing base 2. A clamping component 9 is fixedly connected to the top end of the second electro-hydraulic rod 8. A display screen 10 and a reminder component 11 are fixedly connected to the surface of the mounting plate 1.

[0029] The moving component 4 includes a servo motor 401, a lead screw 402, and a moving part 403;

[0030] The limiting component 6 includes a limiting frame 601, a support spring 602, and a limiting plate 603. Through the setting of the moving component 4 and the limiting component 6, during use, the base of the infrared thermal imager 7 is inserted into the limiting frame 601. The support spring 602, being elastic, pushes the limiting plate 603 against the base of the infrared thermal imager 7, fixing it in place. Simultaneously, based on the thermal field distribution comparison required for the tested electric heating device, the servo motor 401 is activated, and the lead screw 402 rotates, moving the moving component 403. This allows the infrared thermal imager 7 to adjust its physical distance from the tested object, facilitating the acquisition of the overall thermal field distribution, analysis of module-level temperature differences, and location of micro-hot spots to establish a temperature gradient model. This enables temperature distribution performance testing of the electric heating device, avoiding the need for manual handheld infrared thermal imager operation for surface thermal imaging of the electric heating device, which could potentially burn the hands during testing. This improves the safety of performance testing.

[0031] The clamping assembly 9 includes a high-temperature resistant placement rack 901, a cylinder 902, and a high-temperature resistant clamping plate 903. Through the second electro-hydraulic rod 8 and the clamping assembly 9, during use, the electric heater is placed on the high-temperature resistant placement rack 901. Depending on the size of the electric heater, the cylinder 902 is activated to push the high-temperature resistant clamping plate 903, fixing it in place. The second electro-hydraulic rod 8 is then activated to easily adjust the height of the electric heater, increasing the accuracy of performance testing. This allows for the fixing of electric heaters of different sizes, preventing tilting during testing and ensuring a comprehensive acquisition of the heat field distribution, thus improving the stability of the testing.

[0032] The moving component 4 includes a servo motor 401 fixedly connected to one side of one of the mounting brackets 3. The output end of the servo motor 401 is splinedly connected to a transmission rod. One end of the transmission rod is fixedly connected to a lead screw 402. The surface of the lead screw 402 is threadedly connected to a moving part 403. The lead screw 402 serves to drive the moving part 403.

[0033] A limiting groove is provided in the middle of the surface of the detection base 2. A limiting block is slidably connected inside the limiting groove. The top surface of the limiting block is fixedly connected to the bottom end of the moving part 403. The moving part 403 serves to move the infrared thermal imager 7.

[0034] The limiting component 6 includes a limiting frame 601 fixedly connected to the top of the first electric hydraulic rod 5. Several support springs 602 are fixedly connected to one side of the inner wall of the limiting frame 601. One end of the support springs 602 is fixedly connected to a limiting plate 603. The limiting component 6 serves to fix the infrared thermal imager 7.

[0035] The clamping assembly 9 includes a high-temperature resistant placement frame 901 fixedly connected to the top of the second electric hydraulic rod 8, a cylinder 902 fixedly connected to one side of the high-temperature resistant placement frame 901, and a high-temperature resistant clamping plate 903 fixedly connected to one end of the cylinder 902. The clamping assembly 9 serves to fix the electric heating device.

[0036] The inner bottom wall of the high-temperature resistant placement rack 901 is provided with a sliding groove, and a sliding block is slidably connected inside the sliding groove. The top surface of the sliding block is fixedly connected to the bottom end of the high-temperature resistant clamping plate 903. The high-temperature resistant placement rack 901 serves to place electric heating equipment.

[0037] The reminder component 11 includes a PLC controller 1101 fixedly connected to the surface of the mounting plate 1. One of the PLC controller 1101 is electrically connected to an alarm 1102 via a power cord. The reminder component 11 is configured to provide a reminder in case of local overheating.

[0038] The PLC controller 1101 is electrically connected to the display screen 10, and the display screen 10 is electrically connected to the infrared thermal imager 7. Through the settings of the infrared thermal imager 7, it plays the role of detecting the temperature distribution of the electric heating equipment.

[0039] A connecting frame 13 is fixedly connected to one side of the infrared thermal imager 7. A high-temperature resistant protective cover 14 is fixedly connected inside the connecting frame 13 through a mounting column. The high-temperature resistant protective cover 14 serves to protect the infrared thermal imager 7.

[0040] In this invention, the working steps of the device are as follows:

[0041] First step: When using it, insert the base of the infrared thermal imager 7 into the limiting frame 601. The support spring 602 is elastic and pushes the limiting plate 603 against the base of the infrared thermal imager 7 to fix it. At the same time, according to the heat field distribution comparison required to be detected by the electric heating equipment being tested, start the servo motor 401, the lead screw 402 rotates, and moves the moving part 403 to adjust the physical distance between the infrared thermal imager 7 and the object being tested.

[0042] The second step: When using the electric heater, place it on the high-temperature resistant rack 901. According to the size of the electric heater, start the cylinder 902 to push the high-temperature resistant clamping plate 903 to fix it. Start the second electric hydraulic rod 8 to easily adjust the height of the electric heater and increase the accuracy of performance testing.

[0043] The second step: The infrared thermal imager 7 transmits the detected images to the display screen 10 for analysis, processing and comparison. At the same time, if local overheating is detected, the PLC controller 1101 controls the alarm 1102 to sound, alerting the inspection personnel.

[0044] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0045] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An electric heater performance testing device, comprising a mounting plate (1), a testing base (2), and a distance gauge (12) disposed on one side of the testing base (2), characterized in that: Two mounting brackets (3) are fixedly connected to the surface of the detection base (2). A moving component (4) is fixedly connected to one side of one of the mounting brackets (3). A first electric hydraulic rod (5) is fixedly connected to the top surface of the moving component (4). A limit component (6) is fixedly connected to the top of the first electric hydraulic rod (5). An infrared thermal imager (7) is inserted into the inside of the limit component (6). A second electric hydraulic rod (8) is fixedly connected to the edge of the surface of the detection base (2). A clamping component (9) is fixedly connected to the top of the second electric hydraulic rod (8). A display screen (10) and an alert component (11) are fixedly connected to the surface of the mounting plate (1). The moving component (4) includes a servo motor (401), a lead screw (402), and a moving part (403). The limiting component (6) includes a limiting frame (601), a support spring (602), and a limiting plate (603). The clamping assembly (9) includes a high-temperature resistant placement rack (901), a cylinder (902), and a high-temperature resistant clamping plate (903).

2. The electric heater performance testing device according to claim 1, characterized in that: The moving component (4) includes a servo motor (401) fixedly connected to one side of one of the mounting brackets (3). The output end of the servo motor (401) is splinedly connected to a transmission rod. One end of the transmission rod is fixedly connected to a lead screw (402). The surface of the lead screw (402) is threadedly connected to a moving part (403).

3. The electric heater performance testing device according to claim 1, characterized in that: A limiting groove is provided in the middle of the surface of the detection base (2), and a limiting block is slidably connected inside the limiting groove. The top surface of the limiting block is fixedly connected to the bottom end of the moving part (403).

4. The electric heater performance testing device according to claim 1, characterized in that: The limiting component (6) includes a limiting frame (601) fixedly connected to the top of the first electric hydraulic rod (5). A plurality of support springs (602) are fixedly connected to one side of the inner wall of the limiting frame (601), and a limiting plate (603) is fixedly connected to one end of the support springs (602).

5. The electric heater performance testing device according to claim 1, characterized in that: The clamping assembly (9) includes a high-temperature resistant placement rack (901) fixedly connected to the top of the second electric hydraulic rod (8), a cylinder (902) fixedly connected to one side of the high-temperature resistant placement rack (901), and a high-temperature resistant clamping plate (903) fixedly connected to one end of the cylinder (902).

6. The electric heater performance testing device according to claim 5, characterized in that: The inner bottom wall of the high-temperature resistant placement rack (901) is provided with a sliding groove, and a sliding block is slidably connected inside the sliding groove. The top surface of the sliding block is fixedly connected to the bottom end of the high-temperature resistant clamping plate (903).

7. The electric heater performance testing device according to claim 1, characterized in that: The reminder component (11) includes a PLC controller (1101) fixedly connected to the surface of the mounting plate (1), and an alarm (1102) is electrically connected to one of the PLC controller (1101) via a power line.

8. The electric heater performance testing device according to claim 7, characterized in that: The PLC controller (1101) is electrically connected to the display screen (10), and the display screen (10) is electrically connected to the infrared thermal imager (7).

9. The electric heater performance testing device according to claim 1, characterized in that: A connecting frame (13) is fixedly connected to one side of the infrared thermal imager (7), and a high-temperature resistant protective cover (14) is fixedly connected inside the connecting frame (13) through a mounting column.

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