A new type of chipless cutting machine special for foamed board shearing

The foam board is stably clamped by a cylinder-driven moving mechanism and clamping mechanism, which solves the problem of loosening and displacement during the cutting process of the foam board, improves the cutting accuracy, purifies harmful gases, and protects the health of operators and the environment.

CN224374256UActive Publication Date: 2026-06-19NANTONG LIWANG MACHINE TOOL

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG LIWANG MACHINE TOOL
Filing Date
2025-07-28
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Traditional foam board cutting machines use single-sided fixing or manual clamping, which makes the foam board prone to loosening or shifting during the cutting process, reducing cutting accuracy.

Method used

The moving and clamping mechanisms are driven by cylinders. The foam board is laterally clamped and fixed by a lead screw and a limiting plate. Combined with an activated carbon filter layer, harmful gases during cutting are purified.

Benefits of technology

This ensures that the foam board does not shift during the cutting process, improving cutting accuracy, while also purifying harmful gases and protecting the health of operators and the environment.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224374256U_ABST
    Figure CN224374256U_ABST
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Abstract

This utility model relates to the field of foam board cutting technology and discloses a novel chipless cutting machine specifically for foam board cutting. It includes a base, an internal mounting frame, and a clamping mechanism fixedly mounted on the outer surface of the mounting frame. The clamping end of the clamping mechanism is located at the feeding end of the base. A deodorizing mechanism is installed on one side of the base, with its deodorizing end located on the same side as the feeding end. In this utility model, the foam board is placed on the feeding end of the base. A motor drives a lead screw to rotate, causing two moving plates to move synchronously in opposite directions along the positive and negative threads of the lead screw. The moving plates laterally clamp and fix the foam board at the feeding end of the base through clamping blocks and limiting plates. The limiting plates slide along guide rails between the vertical plates, ensuring the linear accuracy of the clamping action. This ensures that the foam board will not shift during cutting, improving cutting accuracy and preventing movement of the foam board during cutting, which could affect cutting precision.
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Description

Technical Field

[0001] This utility model relates to the field of foam board shearing technology, specifically a novel chipless cutting machine for foam board shearing. Background Technology

[0002] Foamed board, as a lightweight, heat-insulating, and shock-absorbing material, is widely used in building decoration, packaging and transportation, advertising display boards and other fields. In the processing of foamed board, cutting is one of the key processes, and its cutting precision directly affects the quality and performance of the product.

[0003] Traditional foam board cutting machines use single-sided fixing or manual clamping, which makes the foam board prone to loosening or shifting during the cutting process, thus easily leading to a reduction in cutting accuracy. Utility Model Content

[0004] The purpose of this utility model is to provide a new type of chipless cutting machine for foam board cutting, which solves the problem that traditional foam board cutting machines use single-sided fixing or manual clamping, which makes the foam board easy to loosen or shift during the cutting process, thus leading to a reduction in cutting accuracy.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a novel chipless cutting machine for shearing foamed boards, comprising a machine base, a moving mechanism fixedly installed on the inner top of the machine base, a cylinder installed at the moving end of the moving mechanism, a thermal cutting mechanism installed at the output end of the cylinder, a mounting frame installed inside the machine base, a clamping mechanism fixedly installed on the outer surface of the mounting frame, the clamping end of the clamping mechanism being located at the material feeding end of the machine base, and a deodorizing mechanism installed on one side of the machine base, the deodorizing end of the deodorizing mechanism being located on one side of the material feeding end of the machine base.

[0007] Furthermore, the clamping mechanism includes a fixed shell, which is fixedly installed on the outer surface of the mounting frame. A lead screw is rotatably connected inside the fixed shell. A motor is fixedly installed at one end of the fixed shell. The output end of the motor is fixedly connected to one end of the lead screw. Moving plates are threaded onto both the positive and negative threads of the lead screw. Clamping blocks are fixedly installed on the outer surface of one end of each moving plate. The clamping blocks are located at the material feeding end of the machine base. A limit plate is fixedly installed at one end of each clamping block.

[0008] Furthermore, two upright plates are fixedly installed on the outer surface of the base, and a guide slide rod is fixedly installed between the two upright plates. The outer surface of the guide slide rod is slidably connected to the inside of the two limiting plates.

[0009] Furthermore, the deodorization mechanism includes an air intake machine, an input pipe is fixedly installed at the input end of the air intake machine, an expansion head is fixedly installed at one end of the input pipe, the expansion head is fixedly installed on one side of the machine base, and the expansion head is located on one side of the material discharge end of the machine base.

[0010] Furthermore, a housing is fixedly installed at the output end of the inhaler.

[0011] Furthermore, an activated carbon filter layer is installed inside the box, and an air outlet pipe is fixedly installed on one side of the box.

[0012] This utility model has the following beneficial effects:

[0013] (1) In this utility model, the foam board is placed on the feeding end of the machine base. The motor drives the lead screw to rotate, which drives two moving plates to move synchronously towards each other along the positive and negative threads of the lead screw. The moving plates clamp and fix the foam board at the feeding end of the machine base laterally through the clamping block and the limiting plate. The limiting plate slides along the guide slide between the vertical plates to ensure the linear accuracy of the clamping action, so as to ensure that the foam board will not be displaced during the cutting process, improve the cutting accuracy, and avoid the foam board from moving during the cutting process, which would affect the cutting accuracy.

[0014] (2) The present invention starts the air suction machine while cutting. The air suction machine extracts the harmful gas generated during the cutting of the thermal cutting mechanism through the input pipe and the expansion head. After the gas is adsorbed and purified by the activated carbon filter layer in the box, it is discharged through the air outlet pipe to prevent the harmful gas from spreading in the working environment, protect the health of the operator, and reduce the pollution to the environment.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the present utility model. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the overall structure of the present utility model. Figure 2 ;

[0019] Figure 3 This is a cross-sectional schematic diagram of the overall structure of this utility model;

[0020] Figure 4 This utility model Figure 3 Enlarged schematic diagram of structure A in the image;

[0021] The attached diagram lists the components represented by each number as follows:

[0022] In the diagram: 1. Base; 2. Moving mechanism; 3. Cylinder; 4. Thermal cutting mechanism; 5. Mounting frame; 6. Clamping mechanism; 601. Fixed shell; 602. Lead screw; 603. Motor; 604. Moving plate; 605. Clamping block; 606. Limiting plate; 607. Vertical plate; 608. Guide slide rod; 7. Deodorizing mechanism; 701. Air intake; 702. Input pipe; 703. Expansion head; 704. Box body; 705. Activated carbon filter layer; 706. Air outlet pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 As shown, this utility model is a novel chipless cutting machine for foam board shearing, including a base 1. A moving mechanism 2 is fixedly installed on the inner top of the base 1. A cylinder 3 is installed on the moving end of the moving mechanism 2. A thermal cutting mechanism 4 is installed on the output end of the cylinder 3. An installation frame 5 is installed inside the base 1. A clamping mechanism 6 is fixedly installed on the outer surface of the installation frame 5. The clamping end of the clamping mechanism 6 is located at the material feeding end of the base 1. A deodorizing mechanism 7 is installed on one side of the base 1. The deodorizing end of the deodorizing mechanism 7 is located on one side of the material feeding end of the base 1.

[0025] The clamping mechanism 6 includes a fixed shell 601, which is fixedly installed on the outer surface of the mounting frame 5. A lead screw 602 is rotatably connected inside the fixed shell 601. A motor 603 is fixedly installed at one end of the fixed shell 601. The output end of the motor 603 is fixedly connected to one end of the lead screw 602. A movable plate 604 is threadedly connected to both the positive and negative threads of the lead screw 602. A clamping block 605 is fixedly installed on the outer surface of one end of the movable plate 604. The clamping block 605 is located at the material feeding end of the machine base 1. A limit plate 606 is fixedly installed on one end of the clamping block 605.

[0026] A vertical plate 607 is fixedly installed on the outer surface of the base 1. The number of vertical plates 607 is fixed to two. A guide slide rod 608 is fixedly installed between the two vertical plates 607. The outer surface of the guide slide rod 608 is slidably connected to the inside of the two limiting plates 606.

[0027] The foam board is placed on the feeding end of the machine base 1. The motor 603 drives the lead screw 602 to rotate, which drives the two moving plates 604 to move synchronously towards each other along the positive and negative threads of the lead screw 602. The moving plates 604 clamp and fix the foam board at the feeding end of the machine base 1 laterally through the clamping block 605 and the limiting plate 606. The limiting plate 606 slides along the guide slide rod 608 between the vertical plates 607 to ensure the linear accuracy of the clamping action. This ensures that the foam board will not shift during the cutting process, improves the cutting accuracy, and avoids the foam board from shifting during cutting, which would affect the cutting accuracy.

[0028] The deodorization mechanism 7 includes an air intake 701. An input pipe 702 is fixedly installed at the input end of the air intake 701. An expansion head 703 is fixedly installed at one end of the input pipe 702. The expansion head 703 is fixedly installed on one side of the machine base 1 and is located on one side of the material discharge end of the machine base 1.

[0029] A housing 704 is fixedly installed at the output end of the inhaler 701;

[0030] An activated carbon filter layer 705 is installed inside the box body 704, and an air outlet pipe 706 is fixedly installed on one side of the box body 704.

[0031] Simultaneously with the cutting process, the suction machine 701 is activated. The suction machine 701 extracts the harmful gases generated during the cutting process of the thermal cutting mechanism 4 through the input pipe 702 and the expansion head 703. After the gases are adsorbed and purified by the activated carbon filter layer 705 in the housing 704, they are discharged through the exhaust pipe 706 to prevent the harmful gases from spreading in the working environment, protect the health of the operators, and reduce environmental pollution.

[0032] In use, the foam board is first placed on the feeding end of the machine base 1. The motor 603 drives the lead screw 602 to rotate, which drives the two moving plates 604 to move synchronously towards each other along the positive and negative threads of the lead screw 602. The moving plates 604 clamp and fix the foam board at the feeding end of the machine base 1 laterally through the clamping block 605 and the limiting plate 606. The limiting plate 606 slides along the guide slide rod 608 between the vertical plates 607 to ensure the linear accuracy of the clamping action, so as to ensure that the foam board will not shift during the cutting process, improve the cutting accuracy, and avoid the foam board from moving during the cutting process, which would affect the cutting accuracy.

[0033] Then, cylinder 3 pushes thermal cutting mechanism 4 downward so that the cutting head contacts the surface of the foam board. Thermal cutting mechanism 4 performs chip-free melting and cutting of the foam board through high-temperature heating wire or laser.

[0034] Simultaneously with the cutting process, the suction machine 701 is activated. The suction machine 701 extracts the harmful gases generated during the cutting process of the thermal cutting mechanism 4 through the input pipe 702 and the expansion head 703. After the gases are adsorbed and purified by the activated carbon filter layer 705 in the housing 704, they are discharged through the exhaust pipe 706 to prevent the harmful gases from spreading in the working environment, protect the health of the operators, and reduce environmental pollution.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A novel chipless cutting machine for foam board shearing, comprising a base (1), wherein a moving mechanism (2) is fixedly installed on the inner top of the base (1), a cylinder (3) is installed at the moving end of the moving mechanism (2), and a thermal cutting mechanism (4) is installed at the output end of the cylinder (3), characterized in that: The machine base (1) is equipped with an installation frame (5) inside. A clamping mechanism (6) is fixedly installed on the outer surface of the installation frame (5). The clamping end of the clamping mechanism (6) is located at the material feeding end of the machine base (1). A deodorizing mechanism (7) is installed on one side of the machine base (1). The deodorizing end of the deodorizing mechanism (7) is located on one side of the material feeding end of the machine base (1).

2. The novel chipless cutting machine for foam board shearing according to claim 1, characterized in that: The clamping mechanism (6) includes a fixed shell (601), which is fixedly installed on the outer surface of the mounting frame (5). A lead screw (602) is rotatably connected inside the fixed shell (601). A motor (603) is fixedly installed at one end of the fixed shell (601). The output end of the motor (603) is fixedly connected to one end of the lead screw (602). A moving plate (604) is threaded onto both the positive and negative threads of the lead screw (602). A clamping block (605) is fixedly installed on the outer surface of one end of the moving plate (604). The clamping block (605) is located at the feeding end of the machine base (1). A limit plate (606) is fixedly installed on one end of the clamping block (605).

3. The novel chipless cutting machine for foam board shearing according to claim 1, characterized in that: A vertical plate (607) is fixedly installed on the outer surface of the base (1). The number of vertical plates (607) is fixed to two. A guide slide rod (608) is fixedly installed between the two vertical plates (607). The outer surface of the guide slide rod (608) is slidably connected to the inside of the two limiting plates (606).

4. A novel chipless cutting machine for foam board shearing according to claim 1, characterized in that: The deodorization mechanism (7) includes an air intake (701), an input pipe (702) is fixedly installed at the input end of the air intake (701), an expansion head (703) is fixedly installed at one end of the input pipe (702), the expansion head (703) is fixedly installed on one side of the base (1), and the expansion head (703) is located on one side of the material discharge end of the base (1).

5. A novel chipless cutting machine for foam board shearing according to claim 4, characterized in that: The output end of the inhaler (701) is fixedly installed with a housing (704).

6. A novel chipless cutting machine for foam board shearing according to claim 5, characterized in that: An activated carbon filter layer (705) is installed inside the box (704), and an air outlet pipe (706) is fixedly installed on one side of the box (704).