Flange hole expanding and forming device

Abstract

This utility model relates to the field of flange reaming, and discloses a flange reaming forming device, including a processing table. The top of the processing table is equipped with an air blowing and chip suction mechanism and a translational clamping mechanism. The air blowing and chip suction mechanism includes a conical cylinder with an air outlet chamber and an air inlet chamber on its inner wall. A bidirectional motor is fixedly connected to the inner wall of the air outlet chamber, and a rotating shaft is fixedly connected to the output end of the bidirectional motor. A reaming drill is fixedly connected to the bottom end of the rotating shaft, and a fan blade is fixedly connected to the top end of the rotating shaft. A filter box is fixedly connected to the outer wall of the conical cylinder, and the filter box is connected to the air inlet chamber. In this utility model, by setting up the air blowing and chip suction mechanism, large pieces of waste material generated during reaming can be blown away from the flange, preventing large pieces of waste material from remaining on the flange and affecting the reaming process, and preventing waste material from scratching the processed surface. The chip suction hood sucks up smaller pieces of waste material, reducing the dust content in the workshop air.

Description

Technical Field

[0001] This utility model relates to the field of flange reaming, and in particular to a flange reaming forming device. Background Technology

[0002] Flange enlargement refers to the process of increasing the diameter of the hole on an existing flange through specific processing methods. In industrial production, flange enlargement is necessary when the original flange hole diameter cannot meet the new pipeline connection requirements, the adaptation requirements after equipment upgrades, or when replacing with larger-sized connectors.

[0003] Existing technology, Chinese Patent Publication No. CN218694080U, discloses a flange reaming and forming device, including a machine base, a reaming mechanism, a clamping mechanism, a Y-axis feed mechanism, and an X-axis feed mechanism. The Y-axis feed mechanism is located on the middle side of the upper surface of the machine base, and the clamping mechanism is located above the Y-axis feed mechanism. Frames are located on both sides of the machine base, with the X-axis feed mechanism located on the upper side of the frame and the reaming mechanism located below the X-axis feed mechanism. The clamping mechanism includes a base plate, a limiting block, a clamping assembly, a first telescopic rod, and an arc-shaped top block. A slot is provided in the middle side of the base plate, and the first telescopic rod is located on the front side of the upper surface of the base plate, with the arc-shaped top block connected to the rear side of the first telescopic rod. The advantages are: the telescopic rod and arc-shaped top block, combined with the cylinder-driven clamping block, achieve rapid and firm clamping of the flange; the guide rod and sleeve reduce the wobbling of the reaming tool and improve processing accuracy.

[0004] In the existing flange reaming process, it is impossible to remove the large pieces of waste generated during the reaming process from the flange in a timely manner. These wastes not only remain on the flange and interfere with subsequent reaming operations, but also easily scratch the machined surface, seriously affecting product quality. Therefore, a flange reaming forming device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a flange reaming and forming device, which aims to solve the problem that the existing technology cannot effectively clean the waste generated during reaming, resulting in the waste interfering with the reaming operation and scratching the processed surface.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a flange reaming and forming device, comprising a processing table, wherein a blowing and dust-collecting mechanism and a translational clamping mechanism are provided on the top of the processing table, the blowing and dust-collecting mechanism comprises a conical cylinder, wherein an air outlet chamber and an air inlet chamber are provided on the inner wall of the conical cylinder, a bidirectional motor is fixedly connected to the inner wall of the air outlet chamber, a rotating shaft is fixedly connected to the output end of the bidirectional motor, a reaming drill is fixedly connected to the bottom end of the rotating shaft, a fan blade is fixedly connected to the top end of the rotating shaft, a filter box is fixedly connected to the outer wall of the conical cylinder, the filter box is connected to the air inlet chamber, a filter screen is fixedly connected to the inner wall of the filter box, a connecting pipe is fixedly connected to the bottom of the filter box, and a dust-collecting cover is fixedly connected to the bottom end of the connecting pipe.

[0007] As a further description of the above technical solution:

[0008] The translation clamping mechanism includes a support frame, the bottom of which is fixedly connected to the top of the processing table.

[0009] As a further description of the above technical solution:

[0010] The translational clamping mechanism also includes a screw, one end of which is rotatably connected to the inner wall of the support frame.

[0011] As a further description of the above technical solution:

[0012] The translation clamping mechanism also includes a limiting rod, the two ends of which are fixedly connected to the inner wall of the support frame.

[0013] As a further description of the above technical solution:

[0014] The translation clamping mechanism also includes a translation beam, one end of which is threaded to the outer wall of the screw, and the other end of which is slidably sleeved on the outer wall of the limiting rod.

[0015] As a further description of the above technical solution:

[0016] The translation clamping mechanism also includes a hydraulic rod, the bottom of which is fixedly connected to the top of the translation beam, and the bottom end of the inner rod of the hydraulic rod is fixedly connected to the top of the conical cylinder.

[0017] As a further description of the above technical solution:

[0018] The translational clamping mechanism also includes a servo motor, the outer wall of which is fixedly connected to the right side of the support frame, and the output end of the servo motor is fixedly connected to the other end of the screw.

[0019] As a further description of the above technical solution:

[0020] The translation clamping mechanism also includes an electric push rod, the outer wall of which is fixedly connected to the top of the processing table, and the inner rod of which is fixedly connected to a clamping block.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by setting up an air blowing and chip suction mechanism, large pieces of waste chips generated during hole enlargement by the reamer can be blown away from the flange, thus avoiding large pieces of waste chips from remaining on the flange and affecting hole enlargement, and preventing waste chips from scratching the processed surface. The chip suction hood can suck up smaller pieces of waste chips, which can reduce the dust content in the air in the workshop.

[0023] 2. In this utility model, by setting a translation clamping mechanism, the flange can be clamped and fixed to ensure that the flange position is stable during the hole enlargement process and will not be displaced or shaken due to external forces such as cutting forces, so as to facilitate subsequent hole enlargement. The position of the conical cylinder can be changed, thereby driving the hole enlarger to move to the designated hole enlargement position, so as to facilitate subsequent hole enlargement and forming. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the main structure of a flange expansion and forming device proposed in this utility model;

[0025] Figure 2 This is a top view cross-sectional structural diagram of the support frame of the flange expansion and forming device proposed in this utility model;

[0026] Figure 3 This is a top view of the chip suction cover of a flange expansion forming device proposed in this utility model;

[0027] Figure 4 This is a schematic diagram of the conical cylinder structure of a flange expansion forming device proposed in this utility model.

[0028] Legend:

[0029] 1. Machining table; 2. Air blowing and chip suction mechanism; 211. Conical cylinder; 212. Air outlet chamber; 213. Air inlet chamber; 214. Bidirectional motor; 215. Rotating shaft; 216. Reamer; 217. Fan blades; 218. Filter box; 219. Filter screen; 220. Connecting pipe; 221. Chip suction hood; 3. Translation clamping mechanism; 311. Support frame; 312. Screw; 313. Limiting rod; 314. Translation beam; 315. Hydraulic rod; 316. Servo motor; 317. Electric actuator; 318. Clamping block. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 , Figure 3 , Figure 4 The present invention provides an embodiment of a flange expansion forming device, comprising a processing table 1, with a blowing and chip suction mechanism 2 and a translational clamping mechanism 3 disposed on the top of the processing table 1. The blowing and chip suction mechanism 2 includes a conical cylinder 211, which serves as the main structure of the entire blowing and chip suction section, providing space for internal airflow circulation and the installation of related components. The inner wall of the conical cylinder 211 has an air outlet chamber 212 and an air inlet chamber 213. The air outlet chamber 212 is used to guide the airflow blown out by the fan blades 217, and the top of the inner wall of the air inlet chamber 213 is connected to... The hole is connected to the air inlet chamber 213 to ensure smooth airflow within the chamber. A bidirectional motor 214 is fixedly connected to the inner wall of the air outlet chamber 212. The bidirectional motor 214 provides power to the rotating shaft 215, enabling it to drive the reamer 216 for reaming and to rotate the fan blades 217. The output end of the bidirectional motor 214 is fixedly connected to the rotating shaft 215, which transmits the power of the bidirectional motor 214 to the reamer 216 and the fan blades 217, ensuring the realization of the reaming and blowing / dust-collecting functions. A reamer 216 is fixedly connected to the bottom end. The reamer 216 acts directly on the flange, and performs reaming and forming of the flange through high-speed rotation. A fan blade 217 is fixedly connected to the top end of the rotating shaft 215. The fan blade 217 rotates under the drive of the rotating shaft 215, generating airflow to achieve the functions of blowing and sucking up chips. When it rotates, a negative pressure is generated at the top for sucking up chips, and airflow is blown out from the bottom for blowing up chips. A filter box 218 is fixedly connected to the outer wall of the conical cylinder 211. The filter box 218 filters the airflow containing small waste chips sucked in from the chip suction hood 221, separating them into... The filter box 218 is connected to the air inlet chamber 213 to separate the waste debris, so that the filtered airflow can enter the air inlet chamber 213 to maintain airflow circulation. The filter screen 219 is fixedly connected to the inner wall of the filter box 218. The filter screen 219 intercepts small waste debris in the airflow to achieve air-debris separation. The bottom of the filter box 218 is fixedly connected to the connecting pipe 220. The bottom end of the connecting pipe 220 is fixedly connected to the dust suction hood 221. The dust suction hood 221 uses the negative pressure generated by the rotation of the fan blades 217 to suck the smaller waste debris generated during the hole expansion process into the connecting pipe 220.

[0032] Reference Figure 1 , Figure 2The translation clamping mechanism 3 includes a support frame 311, the bottom of which is fixedly connected to the top of the processing table 1. The translation clamping mechanism 3 also includes a screw 312, which rotates under the drive of a servo motor 316. Through threaded engagement, the screw 312 drives the translation beam 314 to move, thereby adjusting the horizontal position of the reamer 216. One end of the screw 312 is rotatably connected to the inner wall of the support frame 311. The translation clamping mechanism 3 also includes a limiting rod 313, which limits the movement of the translation beam 314. The moving rod 313 acts as a limit, allowing it to move only along the axial direction of the screw 312. Both ends of the limit rod 313 are fixedly connected to the inner wall of the support frame 311. The translation clamping mechanism 3 also includes a translation beam 314, which is threadedly connected to the screw 312 and slidably sleeved on the limit rod 313. It can achieve horizontal translation under the rotation of the screw 312. One end of the translation beam 314 is threadedly connected to the outer wall of the screw 312, and the other end of the translation beam 314 is slidably sleeved on the outer wall of the limit rod 313.

[0033] Reference Figure 1 , Figure 2 The translation clamping mechanism 3 also includes a hydraulic rod 315. The hydraulic rod 315 pushes or pulls the conical cylinder 211 to adjust the position of the reamer 216 in the vertical direction. The bottom of the hydraulic rod 315 is fixedly connected to the top of the translation beam 314, and the bottom end of the inner rod of the hydraulic rod 315 is fixedly connected to the top of the conical cylinder 211. The translation clamping mechanism 3 also includes a servo motor 316, which provides power for the rotation of the screw 312. The outer wall of the servo motor 316 is fixedly connected to the right side of the support frame 311, and the output end of the servo motor 316 is fixedly connected to the other end of the screw 312. The translation clamping mechanism 3 also includes an electric push rod 317. After the electric push rod 317 is started, it drives the clamping block 318 to move, and clamps and fixes the flange placed on the processing table 1 through the clamping block 318. The outer wall of the electric push rod 317 is fixedly connected to the top of the processing table 1, and the clamping block 318 is fixedly connected to the inner rod of the electric push rod 317.

[0034] Working principle: When it is necessary to enlarge the flange, the flange to be enlarged is placed on the top of the processing table 1. By activating the electric actuator 317, the inner rod of the electric actuator 317 pushes the clamping block 318 to move, thereby clamping and fixing the flange to ensure that the flange position is stable during the enlargement process and will not be displaced or shaken due to external forces such as cutting forces, so as to facilitate subsequent enlargement. By activating the servo motor 316, the output end of the servo motor 316 drives the fixedly connected screw 312 to rotate. Under the limiting action of the limit rod 313, the translation beam 314 connected to the thread on the outer wall of the screw 312 is translated, thereby changing the position of the conical cylinder 211, and then driving the reaming drill 216 to move to the designated enlargement position, so as to facilitate subsequent enlargement shaping. By activating the hydraulic rod 315, the inner rod of the hydraulic rod 315 pushes the conical cylinder 211 to descend, thereby performing the enlargement work.

[0035] As the conical cylinder 211 descends, the bidirectional motor 214 is activated, causing its output to drive the fixedly connected rotating shaft 215 to rotate. This, in turn, drives the reamer 216, fixedly connected to the bottom of the rotating shaft 215, to rotate, thus reaming the flange. Simultaneously, the rotating shaft 215 rotates, causing the fan blades 217, fixedly connected to the outer wall of its top, to rotate. The rotating fan blades 217 blow air through the exhaust chamber 212 onto the flange, removing large pieces of debris generated during the reaming process. This prevents large pieces of waste from remaining on the flange and affecting the enlargement of the hole, and prevents waste from scratching the machined surface. When the fan blade 217 rotates, a negative pressure is generated at the top of the fan blade 217, which causes the dust suction hood 221 to suck up smaller waste. Then, it enters the filter box 218 through the connecting pipe 220. The filter screen 219 inside the filter box 218 can filter and intercept smaller waste. The airflow enters the air inlet chamber 213 and is finally blown out through the air outlet chamber 212, thus forming a closed airflow circulation system, which can reduce the dust content in the air in the workshop.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A flange reaming and forming apparatus, comprising a processing table (1), characterized in that: The processing table (1) is equipped with a blower-and-dust-collector mechanism (2) and a translational clamping mechanism (3) on its top. The blower-and-dust-collector mechanism (2) includes a conical cylinder (211). The inner wall of the conical cylinder (211) is provided with an air outlet chamber (212) and an air inlet chamber (213). A bidirectional motor (214) is fixedly connected to the inner wall of the air outlet chamber (212). A rotating shaft (215) is fixedly connected to the output end of the bidirectional motor (214). An enlarged hole is fixedly connected to the bottom end of the rotating shaft (215). The drill (216) has a fan blade (217) fixedly connected to the top of the rotating shaft (215), a filter box (218) fixedly connected to the outer wall of the conical cylinder (211), the filter box (218) is connected to the air inlet chamber (213), a filter screen (219) is fixedly connected to the inner wall of the filter box (218), a connecting pipe (220) is fixedly connected to the bottom of the filter box (218), and a chip suction cover (221) is fixedly connected to the bottom end of the connecting pipe (220).

2. The flange reaming and forming device according to claim 1, characterized in that: The translation clamping mechanism (3) includes a support frame (311), the bottom of which is fixedly connected to the top of the processing table (1).

3. The flange reaming and forming device according to claim 2, characterized in that: The translation clamping mechanism (3) also includes a screw (312), one end of which is rotatably connected to the inner wall of the support frame (311).

4. The flange reaming and forming device according to claim 3, characterized in that: The translation clamping mechanism (3) also includes a limiting rod (313), the two ends of which are fixedly connected to the inner wall of the support frame (311).

5. The flange reaming and forming device according to claim 1, characterized in that: The translation clamping mechanism (3) also includes a translation beam (314), one end of which is threaded to the outer wall of the screw (312), and the other end of which is slidably sleeved on the outer wall of the limiting rod (313).

6. The flange reaming and forming device according to claim 1, characterized in that: The translation clamping mechanism (3) also includes a hydraulic rod (315), the bottom of which is fixedly connected to the top of the translation beam (314), and the bottom end of the inner rod of the hydraulic rod (315) is fixedly connected to the top of the conical cylinder (211).

7. The flange reaming and forming device according to claim 1, characterized in that: The translation clamping mechanism (3) also includes a servo motor (316), the outer wall of which is fixedly connected to the right side of the support frame (311), and the output end of the servo motor (316) is fixedly connected to the other end of the screw (312).

8. The flange reaming and forming device according to claim 1, characterized in that: The translation clamping mechanism (3) also includes an electric push rod (317), the outer wall of which is fixedly connected to the top of the processing table (1), and the inner rod of which is fixedly connected to a clamping block (318).

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