Dust cleaning device for color masterbatch mixing bin
By designing components such as dust collection hoods, material discharge bins, and enclosed boxes, the problem of dust overflow from the masterbatch mixing bin has been solved, achieving effective dust collection and cleaning of the mixing bin, thus reducing environmental pollution and raw material waste.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGZHOU JUNCHENG NEW MATERIALS CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-06-19
AI Technical Summary
In existing technologies, dust overflow from the color masterbatch mixing silo during the production process leads to environmental pollution and raw material waste, especially since it is difficult to effectively control dust escape during the feeding process.
A dust cleaning device for a masterbatch mixing hopper was designed, including components such as a dust collection hood, a discharge hopper, a sealed box, a rotating rod, a baffle, a feed pipe, and a suction head. By closing or opening the mixing hopper, combined with a stirring shaft, scraper, and spiral blades, the device achieves centralized collection and slow conveying of dust, reducing dust overflow.
It effectively reduces dust spillage, lowers environmental pollution and raw material waste, keeps the mixing tank clean, and prevents dust from escaping during the feeding process.
Smart Images
Figure CN224374546U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of color masterbatch mixing silos, specifically a dust cleaning device for color masterbatch mixing silos. Background Technology
[0002] In modern industrial production, color masterbatch, as a colorant widely used in plastic products and other fields, plays a crucial role in its mixing process. The color masterbatch mixing silo, as a key piece of equipment in this process, is responsible for containing and mixing different color masterbatch particles to achieve the desired color and quality standards. However, a large amount of dust is inevitably generated during the processes of color masterbatch entering the mixing silo, stirring and mixing within the silo, and subsequent discharge.
[0003] According to existing technologies, dust spillage during the mixing process not only wastes raw materials but also pollutes the production environment and affects workers' health. Currently, the industry generally uses closed mixing silos or exhaust dust removal systems to reduce dust spillage. However, the complete enclosure of the closed mixing silo affects the convenience of operation, and dust will still escape during the feeding process. Exhaust dust removal systems have high energy consumption and limited efficiency in capturing small dust particles.
[0004] Therefore, those skilled in the art have provided a dust cleaning device for a masterbatch mixing silo to solve the problems mentioned in the background art. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this application provides a dust cleaning device for a masterbatch mixing silo, which solves the environmental pollution and raw material waste caused by dust overflow from the mixing silo during the masterbatch production process, especially the problem of difficulty in effectively controlling dust escape during the feeding process.
[0007] 2. Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution:
[0009] A dust cleaning device for a masterbatch mixing silo includes a mixing drum, a dust collection hood on top of the mixing drum, a discharge drum on top of the dust collection hood, a through hole on top of the discharge drum and a fixedly connected sealed box, multiple rotating rods rotatably connected inside the discharge drum, baffles fixedly connected to the outer side of the rotating rods, a feed pipe fixedly connected to the top of the mixing drum, a buffer pipe fixedly connected to the bottom of the discharge drum, an annular pipe on the outer side of the dust collection hood, a second motor fixedly connected to the bottom of the mixing drum, the output shaft of the second motor passing through the mixing drum and fixedly connected to a stirring shaft, multiple dust outlet holes located inside the dust collection hood on the outer side of the feed pipe, and a discharge pipe fixedly connected to the bottom of the mixing drum.
[0010] The above technical solution allows for the free-sealable or open-sealable mixing hopper during use. This prevents dust from escaping during mixing and facilitates material discharge. Furthermore, the hopper can absorb dust during discharge, reducing dust emissions. This solves the environmental pollution and raw material waste caused by dust overflow from the mixing hopper during masterbatch production, particularly addressing the problem of effectively controlling dust escape during the feeding process.
[0011] Furthermore, a first motor is fixedly connected to the outside of the feeding hopper, the output shaft of the first motor passes through the feeding hopper and is fixedly connected to one of the rotating rods, a part of the rotating rod is located inside the closed box and is rotatably connected to the closed box, and the baffle is located inside the closed box;
[0012] Through the above technical solution, the first motor can provide power to the rotating rod to make the rotating rod rotate, and the closed box can facilitate the workers to put the color masterbatch into the interior of the mixing tank.
[0013] Furthermore, one end of the rotating rod is located outside the feeding hopper and is fixedly connected to a rotating plate. A connecting rod is provided on the side of the feeding hopper, and the connecting rod is rotatably connected to multiple rotating plates. The connection point between the connecting rod and the rotating plate is located on the side of the rotating plate away from the rotating rod.
[0014] Through the above technical solution, the connecting rod can make multiple rotating plates rotate synchronously, thereby making the baffle rotate synchronously, thus sealing or opening the enclosed box.
[0015] Furthermore, the dust collection hood is located outside the feed pipe and is fixedly connected to the feed pipe, and the bottom end of the buffer pipe is fixedly connected to the top end of the feed pipe;
[0016] Through the above technical solutions, the dust collection hood can collect dust in a centralized manner to prevent dust from overflowing, and the buffer tube can buffer the color masterbatch to prevent excessive impact when the color masterbatch is discharged, which would cause dust to scatter.
[0017] Furthermore, an air suction pipe is connected to the outer side of the annular tube, and multiple suction heads are connected to the inner side of the annular tube. The end of the suction head away from the annular tube is located inside the dust collection hood.
[0018] With the above technical solution, multiple suction heads are evenly arrayed inside the dust collection hood, and the suction heads can suck up and collect the dust collected by the dust collection hood.
[0019] Furthermore, two scrapers are fixedly connected to the outer side of the stirring shaft;
[0020] Through the above technical solution, the scraper can clean the inner wall of the mixing drum, reduce dust adhesion, solve the problem of dust sticking to the inner wall of the mixing drum, and keep the mixing drum clean.
[0021] Furthermore, a rotating column is fixedly connected to the top of the stirring shaft, and a spiral blade is fixedly connected to the outside of the rotating column, with the spiral blade located inside the buffer tube;
[0022] Through the above technical solution, the spiral blades can slowly convey materials during feeding, avoiding the large amount of dust generated by the impact when materials are directly poured in in the traditional feeding method, thus reducing dust overflow during feeding from the source.
[0023] Furthermore, a fixing plate is fixedly connected to the inner side of the feeding hopper, and the top of the rotating column is rotatably connected to the fixing plate;
[0024] Through the above technical solution, the fixing plate can support the rotating column and prevent the column from shifting its position when rotating.
[0025] 3. Beneficial effects
[0026] This utility model provides a dust cleaning device for a masterbatch mixing silo. It has the following beneficial effects:
[0027] 1. This utility model provides a dust cleaning device for a masterbatch mixing hopper. By setting up a dust collection hood, a discharge hopper, a sealed box, a first motor, a rotating rod, a baffle, a feed pipe, a suction head, and a dust outlet, the device can freely close or open the mixing hopper during use. This not only prevents dust from drifting out of the mixing hopper during mixing but also facilitates the discharge of materials from the mixing hopper. Furthermore, the device can seal and absorb dust during discharge, reducing dust drift. This solves the environmental pollution and raw material waste caused by dust overflow from the mixing hopper during masterbatch production, especially the problem of difficulty in effectively controlling dust escape during the feeding process.
[0028] 2. This utility model provides a dust cleaning device for a masterbatch mixing hopper. Through the arrangement of a stirring shaft, a second motor, a rotating column, a scraper, and spiral blades, the device can clean the inner wall of the mixing hopper, reducing dust adhesion, and can also slowly convey materials during discharge. This solves the problem of dust adhering to the inner wall of the mixing hopper, keeping the mixing hopper clean, and avoids the large amount of dust generated by the impact when materials are directly poured in during traditional feeding methods, thus reducing dust overflow during material feeding from the source. Attached Figure Description
[0029] Figure 1 This is an axial view schematic diagram of the present invention;
[0030] Figure 2 This is an axial view schematic diagram of the dust collection hood of this utility model;
[0031] Figure 3 This is a schematic axial sectional view of the dust collection hood of this utility model;
[0032] Figure 4 This is a schematic axial sectional view of the mixing tank of this utility model;
[0033] Figure 5 This is a front view schematic diagram of the present invention.
[0034] In the picture:
[0035] 1. Mixing hopper; 2. Dust collection hood; 3. Discharge hopper; 4. Enclosed box; 5. First motor; 6. Rotating rod; 7. Baffle; 8. Rotating plate; 9. Connecting rod; 10. Feed pipe; 11. Buffer pipe; 12. Annular pipe; 13. Suction pipe; 14. Suction head; 15. Second motor; 16. Stirring shaft; 17. Rotating column; 18. Spiral blade; 19. Fixing plate; 20. Dust outlet; 21. Scraper; 22. Discharge pipe. Detailed Implementation
[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Specific implementation method 1:
[0038] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4This embodiment of a dust cleaning device for a masterbatch mixing silo includes a mixing tank 1, a dust collection hood 2 on top of the mixing tank 1, a discharge tank 3 on top of the dust collection hood 2, a through hole on top of the discharge tank 3 and a fixedly connected sealed box 4, multiple rotating rods 6 rotatably connected inside the discharge tank 3, baffles 7 fixedly connected to the outside of the rotating rods 6, a feed pipe 10 fixedly connected to the top of the mixing tank 1, a buffer pipe 11 fixedly connected to the bottom of the discharge tank 3, an annular pipe 12 on the outside of the dust collection hood 2, a second motor 15 fixedly connected to the bottom of the mixing tank 1, the output shaft of the second motor 15 passing through the mixing tank 1 and fixedly connected to a stirring shaft 16, multiple dust outlet holes 20 on the outside of the feed pipe 10 located inside the dust collection hood 2, and a discharge port fixedly connected to the bottom of the mixing tank 1. A first motor 5 is fixedly connected to the outside of the discharge hopper 3. The output shaft of the first motor 5 passes through the discharge hopper 3 and is fixedly connected to one of the rotating rods 6. A part of the rotating rod 6 is located inside the closed box 4 and is rotatably connected to the closed box 4. A baffle 7 is located inside the closed box 4. One end of the rotating rod 6 is located outside the discharge hopper 3 and is fixedly connected to a rotating plate 8. A connecting rod 9 is provided on the side of the discharge hopper 3. The connecting rod 9 is rotatably connected to multiple rotating plates 8. The connection point between the connecting rod 9 and the rotating plate 8 is located on the side of the rotating plate 8 away from the rotating rod 6. A dust collection hood 2 is located outside the feed pipe 10 and is fixedly connected to the feed pipe 10. The bottom end of the buffer pipe 11 is fixedly connected to the top end of the feed pipe 10. An air suction pipe 13 is connected to the outside of the annular pipe 12. Multiple suction heads 14 are connected to the inside of the annular pipe 12. The end of the suction head 14 away from the annular pipe 12 is located inside the dust collection hood 2. Specific implementation method 2:
[0040] Please see Figure 3 , Figure 4 , Figure 5 In this embodiment, a dust cleaning device for a masterbatch mixing silo has two scrapers 21 fixedly connected to the outer side of the stirring shaft 16, a rotating column 17 fixedly connected to the top of the stirring shaft 16, a spiral blade 18 fixedly connected to the outer side of the rotating column 17, the spiral blade 18 being located inside the buffer tube 11, a fixing plate 19 fixedly connected to the inner side of the discharge hopper 3, and the top of the rotating column 17 being rotatably connected to the fixing plate 19.
[0041] This embodiment of a dust cleaning device for a masterbatch mixing hopper, it should be noted, is that, through the arrangement of dust collection hood 2, discharge hopper 3, enclosed box 4, first motor 5, rotating rod 6, baffle 7, feed pipe 10, suction head 14, and dust outlet 20, the device can freely close or open the mixing hopper 1 during use. This not only prevents dust from drifting out of the mixing hopper 1 during mixing but also facilitates the discharge of material from the mixing hopper 1. Furthermore, during discharge, the device can enclose and absorb dust, reducing dust drift and solving the environmental pollution and raw material contamination caused by dust overflow from the mixing hopper during masterbatch production. Waste, especially the difficulty in effectively controlling dust escape during the feeding process, is addressed by setting up a stirring shaft 16, a second motor 15, a rotating column 17, a scraper 21, and a spiral blade 18. This device can clean the inner wall of the mixing tank 1, reducing dust adhesion, and can also slowly convey materials during discharge. This solves the problem of dust adhering to the inner wall of the mixing tank 1, keeping the mixing tank 1 clean, and avoids the situation where a large amount of dust is generated due to impact when materials are directly poured in in the traditional feeding method, thus reducing dust overflow during feeding from the source.
[0042] The working principle of the above embodiment is as follows: The user places external materials into the top of the closed box 4. At this time, the baffle 7 is in a vertical state. Then, the materials fall into the inside of the discharge bucket 3 through the closed box 4. During the descent of the materials, the materials are impacted and begin to scatter. The scattered material dust is blocked by the discharge bucket 3. At this time, the first motor 5 is started. The output shaft of the first motor 5 causes one of the rotating rods 6 to rotate. After the rotating rod 6 rotates, one of the rotating plates 8 rotates. Then, one of the rotating plates 8 drives the connecting rod 9 to rotate. Then, the connecting rod 9 drives the remaining rotating plates 8 to rotate, thereby causing the rotating rod 6 to rotate. Then, multiple rotating rods 6 cause multiple baffles 7 to rotate, thereby sealing the closed box 4 and preventing dust from overflowing. At this time, the second motor 15 is started. The output shaft of the second motor 15 causes the stirring shaft 16 to rotate. After the stirring shaft 16 rotates, the rotating column 17 rotates. After the rotating column 17 rotates, the spiral blade 18 rotates. Then, the spiral blade 18 conveys the color masterbatch inside the discharge bucket 3, so that the color masterbatch falls into the feed pipe 10 through the buffer pipe 11. Inside the mixing tank 1, some of the color masterbatch falls into the dust collection hood 2 through the dust outlet 20, and then slides back down into the feed pipe 10, thus entering the mixing tank 1. The mixing shaft 16 then stirs the color masterbatch inside the mixing tank 1, while the scraper 21 rotates with the mixing shaft 16. The rotating scraper 21 cleans the inner wall of the mixing tank 1, reducing dust adhesion. When it is necessary to add material back into the mixing tank 1, the first motor 5 opens the baffle 7 to close the tank. 4. When the sealed box 4 is opened, some of the color masterbatch dust stirred inside the mixing tank 1 overflows upwards. At this time, the suction pipe 13 is connected to the external suction pump. The suction pump generates suction through the suction pipe 13 to generate suction in the annular pipe 12, which in turn generates suction in the suction head 14. When the dust overflows upwards, the dust passes through the dust outlet 20, and the suction in the suction head 14 sucks up the dust, preventing the dust from overflowing. At this time, the user puts the material into the discharge tank 3 through the sealed box 4, and then the external suction pump can be turned off to discharge the material.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0044] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these specific embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A color masterbatch bin dust cleaning device, comprising a mixing barrel (1), characterized in that: The mixing hopper (1) is equipped with a dust collection hood (2) on top, and a discharge hopper (3) is equipped on top of the dust collection hood (2). The discharge hopper (3) has a through hole on top and a closed box (4) is fixedly connected thereto. Multiple rotating rods (6) are rotatably connected inside the discharge hopper (3). A baffle (7) is fixedly connected to the outside of the rotating rods (6). The mixing hopper (1) has a through hole on top and a feed pipe (10) is fixedly connected thereto. The discharge hopper (3) has a through hole on bottom and a buffer is fixedly connected thereto. The dust collection hood (2) is provided with an annular pipe (12) on the outside of the dust collection hood (2). The bottom of the mixing tank (1) is fixedly connected to a second motor (15). The output shaft of the second motor (15) passes through the mixing tank (1) and is fixedly connected to a stirring shaft (16). The outside of the feed pipe (10) is provided with multiple dust outlet holes (20). The dust outlet holes (20) are located inside the dust collection hood (2). The bottom of the mixing tank (1) is provided with a through hole and is fixedly connected to a discharge pipe (22).
2. The color masterbatch silo dust cleaning device according to claim 1, characterized in that: The outer side of the feeding hopper (3) is fixedly connected to a first motor (5). The output shaft of the first motor (5) passes through the feeding hopper (3) and is fixedly connected to one of the rotating rods (6). A part of the rotating rod (6) is located inside the closed box (4) and is rotatably connected to the closed box (4). The baffle (7) is located inside the closed box (4).
3. The color masterbatch silo dust cleaning device of claim 1, wherein: One end of the rotating rod (6) is located outside the feeding bucket (3) and is fixedly connected to a rotating plate (8). The side of the feeding bucket (3) is provided with a connecting rod (9). The connecting rod (9) is rotatably connected to multiple rotating plates (8). The connection point between the connecting rod (9) and the rotating plate (8) is located on the side of the rotating plate (8) away from the rotating rod (6).
4. The color masterbatch silo dust cleaning device of claim 1, wherein: The dust collection hood (2) is located outside the feed pipe (10) and is fixedly connected to the feed pipe (10). The bottom end of the buffer pipe (11) is fixedly connected to the top end of the feed pipe (10).
5. The color masterbatch silo dust cleaning device of claim 1, wherein: The outer side of the annular tube (12) is connected to the suction tube (13), and the inner side of the annular tube (12) is connected to multiple suction heads (14). The end of the suction head (14) away from the annular tube (12) is located inside the dust collection hood (2).
6. The color masterbatch silo dust cleaning device of claim 1, wherein: Two scrapers (21) are fixedly connected to the outside of the stirring shaft (16).
7. The color masterbatch silo dust cleaning device of claim 1, wherein: A rotating column (17) is fixedly connected to the top of the stirring shaft (16), and a spiral blade (18) is fixedly connected to the outside of the rotating column (17). The spiral blade (18) is located inside the buffer tube (11).
8. A color masterbatch silo dust cleaning device according to claim 7, characterized in that: The inner side of the feeding hopper (3) is fixedly connected to a fixing plate (19), and the top of the rotating column (17) is rotatably connected to the fixing plate (19).