A full-automatic mask integrated packaging machine

Abstract

The utility model discloses a full -automatic mask integration packaging machine belongs to mask manufacturing technical field, including winding subassembly, mould piece, transportation subassembly, prop open subassembly and bagging spare, the application is through setting up prop open subassembly, and is along with the vertical arrangement of prop open transportation belt in prop open subassembly and transportation subassembly conveying direction, and is evenly arranged a plurality of bag mouth prop open spare on it, and each bag mouth prop open spare is equipped with prop open frame and opposite arrangement's electric sucking disc. After electric sucking disc adsorbs and props open packaging bag bag mouth in fixed station, together with prop open frame together with prop open transportation belt operation, thereby under the state of keeping bag mouth prop open, will packaging bag stable transfer to bagging station.

Description

Technical Field

[0001] This utility model relates to the field of facial mask manufacturing technology, specifically to a fully automatic integrated facial mask packaging machine. Background Technology

[0002] As an important category of skincare cosmetics, the production process of facial masks typically includes multiple stages such as cutting and folding the mask fabric, adding essence, bagging, sealing, testing, and final packaging. Traditional facial mask production lines often use multiple independent machines to complete each process sequentially, with material transfer between processes relying mostly on manual handling or simple conveyor systems. This not only results in low production efficiency but also easily causes contamination, wrinkles, or even damage to the mask fabric or packaging bags during handling, affecting the quality and appearance of the finished product.

[0003] To improve production automation, fully automated integrated mask packaging machines have emerged in the industry, integrating mask fabric transport, folding, quantitative liquid dispensing, automatic bag picking, bag opening, bag filling, heat sealing, inspection, and finished product conveying onto the same production line. This type of equipment offers significant advantages in reducing manual labor, improving production efficiency, and enhancing hygiene.

[0004] However, existing fully automatic integrated facial mask packaging machines still have the following shortcomings:

[0005] Because the pace of each workstation is inconsistent, there is often a waiting time between opening the bag and filling it, which leads to a decrease in production efficiency. Utility Model Content

[0006] The purpose of this utility model is to provide a fully automatic integrated packaging machine for facial masks, which solves the problem in the prior art that the bag opening cannot be flexibly transferred to the bagging station for bagging while maintaining the open state, resulting in limited production cycle, long waiting time and reduced overall production efficiency.

[0007] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0008] A fully automatic integrated facial mask packaging machine, comprising:

[0009] The winding assembly is used for feeding and winding the face film raw material strip;

[0010] A mold component, used to cut the mask material strip into single-piece masks;

[0011] Transport components for conveying the face mask;

[0012] A stretching assembly is used to stretch the opening of a packaging bag and facilitate its transfer; the stretching assembly includes a stretching conveyor belt arranged perpendicular to the conveying direction of the transport assembly, and bag opening stretchers evenly arranged on the stretching conveyor belt.

[0013] The bag opening support includes an opening frame and electric suction cups respectively disposed on opposite side walls of the opening frame; the electric suction cups are used to attract and open the bag opening of the packaging bag;

[0014] A bagging component for pushing the face mask from the discharge end of the transport component into the packaging bag.

[0015] A further technical solution is that the winding assembly includes a winding frame fixedly mounted on the packaging machine; the winding frame is rotatably equipped with a feed cylinder and a discharge cylinder respectively.

[0016] A further technical solution is that the mold component includes a mold cylinder rotatably mounted on the packaging machine; the circumferential sidewall of the mold cylinder is provided with a mold part for cutting the mask raw material strip into a mask.

[0017] A further technical solution is that the transport assembly includes a first transport belt and a transport guide roller; the first transport belt is horizontally disposed below the mold component; the transport guide roller is disposed above the first transport belt and arranged close to the winding assembly.

[0018] A further technical solution is that the transport assembly also includes a second transport belt disposed diagonally below the first transport belt and close to the spreading assembly, and a flattening component; the flattening component includes a first flattening cylinder and a second flattening cylinder, both of which are rotatably mounted on the packaging machine; the first flattening cylinder is located at the discharge end of the first transport belt; the diameter of the first flattening cylinder is larger than that of the second flattening cylinder;

[0019] The first and second flattening cylinders are covered with flattening belts; the flattening belts are used to flatten the face mask from the first conveyor belt.

[0020] A further technical solution is that the bagging component includes a bagging frame fixedly installed on the packaging machine, and the bagging frame is provided with a bagging telescopic component;

[0021] The telescopic end of the bagging telescopic component is provided with a bagging plate. The telescopic end is used to drive the bagging plate to move so as to push the face mask from the end of the transport component into the packaging bag.

[0022] A further technical solution is that the packaging machine is provided with a rotatably mounted transition roller and a receiving plate disposed opposite to the transition roller, the transition roller being located between the receiving plate and the second conveyor belt; there is a gap between the receiving plate and the transition roller; the spreading frame is located below the gap.

[0023] A further technical solution is that a bag-sealing telescopic component is provided between the opposite side walls of the expansion frame; each telescopic end of the bag-sealing telescopic component is provided with an electric heating seal for heat-sealing the bag opening.

[0024] Compared with the prior art, the beneficial effects of this utility model are:

[0025] This application employs a spreading assembly, within which a spreading conveyor belt is arranged perpendicular to the conveying direction of the transport assembly. Multiple bag opening spreading elements are evenly distributed on this belt, each equipped with a spreading frame and a correspondingly arranged electric suction cup. After the electric suction cup adheres to and spreads the bag opening at a fixed station, it moves along with the spreading conveyor belt along with the spreading frame, thus smoothly transferring the bag to the bagging station while maintaining the bag opening open. Attached Figure Description

[0026] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the following drawings are provided for illustration:

[0027] Figure 1 This is a three-dimensional drawing of the packaging machine of this utility model.

[0028] Figure 2 This is a three-dimensional view of a partial structure of the packaging machine of this utility model.

[0029] Figure 3 This is a three-dimensional view of the support component of this utility model.

[0030] Figure 4 This is a three-dimensional drawing of the bagging component of this utility model.

[0031] Icons: Packaging machine 1, winding assembly 10, winding frame 11, feeding motor 12, discharging motor 13, feeding cylinder 14, discharging cylinder 15, feeding guide roller 16, discharging guide roller 17, mold component 20, mold motor 21, mold cylinder 22, transport assembly 30, first transport belt 31, transport guide roller 32, second transport belt 33, first flattening cylinder 34, second flattening cylinder 35, flattening belt 36, flattening motor 37, first transport motor 38, second transport motor 39, spreading assembly 40, spreading transport belt 41, spreading frame 42, electric suction cup 43, sealing telescopic component 44, electric heating seal 45, spreading transport motor 46, bagging component 50, bagging frame 51, bagging telescopic component 52, bagging plate 53, liquid tank 54, liquid outlet pipe 55, solenoid valve 56, transition roller 6, receiving plate 7. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0033] Example:

[0034] like Figures 1-4 As shown, this utility model provides a fully automatic integrated facial mask packaging machine 1, including a winding assembly 10, a mold component 20, a transport assembly 30, a spreading assembly 40, and a bagging component 50; the winding assembly 10 is used for feeding and winding the facial mask raw material strip (such as silk, pure cotton, polyester, bio-fiber, non-woven fabric, etc.); the mold component 20 is used for cutting the facial mask raw material strip into single-piece facial masks; the transport assembly 30 is used for conveying the facial masks; the spreading assembly 40 is used for spreading the bag opening of the packaging bag and realizing transfer; the spreading assembly 40 includes a... A stretching conveyor belt 41 is arranged perpendicular to the conveying direction of the transport component 30, and bag opening stretchers are evenly arranged on the stretching conveyor belt 41; the stretching conveyor belt 41 is driven by a stretching transport motor 46, which is a servo motor; the bag opening stretchers include a horizontally arranged stretching frame 42 and electric suction cups 43 respectively arranged on opposite side walls of the stretching frame 42; the electric suction cups 43 are used to adsorb and stretch the bag opening of the packaging bag; the bag filling component 50 is used to push the face film from the discharge end of the transport component 30 into the packaging bag.

[0035] The principles and beneficial effects of the above technical solution:

[0036] The mask material is fed into the winding assembly 10, and then the mask material is cut into a mask by the mold component 20. The mask is transported to the end by the transport assembly 30, and then pushed into the packaging bag below by the bagging component 50, which is opened by the electric suction cup 43. Another part of the mask material is returned to the winding assembly 10 for waste winding under the guidance of the transport assembly 30.

[0037] A spreading conveyor belt 41 is arranged perpendicular to the conveying direction of the transport assembly 30 in the spreading assembly 40, and multiple bag opening spreading members are evenly arranged on it. Each bag opening spreading member is equipped with a spreading frame 42 and an electric suction cup 43 arranged opposite to it. After the electric suction cup 43 adsorbs and spreads the bag opening at the fixed station, it moves along with the spreading conveyor belt 41 together with the spreading frame 42, thereby smoothly transferring the packaged bag to the bagging station while keeping the bag opening open.

[0038] In this embodiment, the winding assembly 10 includes a winding frame 11 fixedly mounted on the packaging machine 1; a feeding cylinder 14 and a discharging cylinder 15 are respectively rotatably mounted on the winding frame 11 via a feeding motor 12 and a discharging motor 13; the feeding motor 12 and the discharging motor 13 are servo motors; a feeding guide roller 16 and a discharging guide roller 17 are also rotatably mounted on the winding frame 11.

[0039] The principles and beneficial effects of the above technical solution:

[0040] The winding assembly 10 forms a stable mounting base through the winding frame 11 fixedly mounted on the packaging machine 1, ensuring the overall structural rigidity and operational stability of the feeding and winding processes. The feeding cylinder 14 and the discharging cylinder 15 are driven by independent feeding motors 12 and discharging motors 13, respectively, both of which are servo motors. The servo motors have high-precision speed and position control capabilities, and can adjust the feeding speed and winding speed of the mask raw material strip in real time according to the production line's operating rhythm, ensuring that the raw material strip maintains constant tension during conveying and avoiding wrinkles, stretching, or breakage caused by slackness or excessive tightness.

[0041] Meanwhile, the feed guide roller 16 and the discharge guide roller 17 installed on the winding frame 11 can effectively guide the running direction of the raw material belt when it enters and exits the winding assembly 10, and play a role in buffering and uniform force distribution, thereby making the raw material belt conveyor more stable and smooth, and reducing positioning deviations caused by deviation or vibration.

[0042] In this embodiment, the mold component 20 includes a mold cylinder 22 rotatably mounted on the packaging machine 1 via a mold motor 21; the mold motor 21 is a servo motor; the circumferential sidewall of the mold cylinder 22 is provided with a mold section (not shown in the figure) for cutting the mask raw material strip into masks; the mold section is manufactured using precision machining processes according to the design shape of the mask (such as elliptical, circular, or special shapes with openings for eyes, nose, and mouth). For example, the mold section can be processed by CNC milling, laser cutting, or precision etching to form a raised edge or embedded cutting blade on the surface of the metal mold cylinder 22, and then undergo heat treatment and surface hardening treatment to improve the sharpness, wear resistance, and deformation resistance of the cutting edge.

[0043] The principles and beneficial effects of the above technical solution:

[0044] During operation, the mask material strip is driven by the conveyor assembly and runs in contact with the surface of the rotating mold cylinder 22. When the cutting edge of the mold passes over the surface of the material strip, the cutting force generated by the rotation and the extrusion force generated in conjunction with the pressure rollers are used to precisely cut the material strip into single-piece masks. For masks with openings such as eyes, nose, and mouth, the mold is equipped with a corresponding hollow cutting blade structure, which can cut out the complete shape and internal openings in one go, eliminating the need for subsequent slitting processes.

[0045] In this embodiment, the transport component 30 includes a first transport belt 31 and a transport guide roller 32; the first transport belt 31 is horizontally disposed below the mold component 20; the transport guide roller 32 is disposed above the first transport belt 31 and is arranged close to the winding component 10; the first transport belt 31 is driven by a first transport motor 38, which is a servo motor.

[0046] The principles and beneficial effects of the above technical solution:

[0047] The first conveyor belt 31 is horizontally arranged below the mold component 20, directly receiving the mask after it has been cut by the mold component 20, preventing the mask from deforming, wrinkling, or shifting position during the material feeding process. The transport guide roller 32 is arranged above the first conveyor belt 31 and close to the winding assembly 10. Its function is to guide and position the mask material belt before it enters the cutting station, preventing the material belt from deviating during high-speed operation, thereby ensuring the accuracy of the cutting position of the mold part.

[0048] In this embodiment, the transport component 30 further includes a second transport belt 33 disposed obliquely below the first transport belt 31 and close to the spreading component 40, and a flattening component; the second transport belt 33 is driven by a second transport motor 39; the flattening component includes a first flattening cylinder 34 and a second flattening cylinder 35, both of which are rotatably mounted on the packaging machine 1; the first flattening cylinder 34 is located at the discharge end of the first transport belt 31; the first flattening cylinder 34 and the second flattening cylinder 35 are covered with a flattening belt 36; the flattening belt 36 is used to flatten the mask from the first transport belt 31; the diameter of the first flattening cylinder 34 is larger than that of the second flattening cylinder 35; the first flattening cylinder 34 is driven by a flattening motor 37, which is a servo motor.

[0049] The principles and beneficial effects of the above technical solution:

[0050] The flattening component consists of a first flattening cylinder 34 and a second flattening cylinder 35, both of which are rotatably mounted on the frame of the packaging machine 1. A flattening belt 36 is fitted over both of them to form a continuously operating flattening conveyor surface. When the cut mask, conveyed by the first conveyor belt 31, reaches the discharge end, it first enters the pressing area of ​​the first flattening cylinder 34 and the flattening belt 36. Under pressure, wrinkles, bulges, or local warping on the surface of the mask are eliminated, thereby ensuring that the mask is flat and adhered.

[0051] The diameter of the first flattening cylinder 34 is larger than that of the second flattening cylinder 35, so that the flattening belt 36 forms a downward inclined conveying path during operation. This structure not only ensures that the running direction of the mask after flattening naturally transitions to the second conveyor belt 33, but also provides a more stable pressing effect by utilizing the larger cylinder surface curvature, avoiding secondary wrinkles or displacement of the mask during the transition process.

[0052] In this embodiment, the bagging component 50 includes a bagging frame 51 fixedly installed on the packaging machine 1; the bagging frame 51 is provided with a bagging telescopic component 52; the telescopic end of the bagging telescopic component 52 is provided with a bagging plate 53; the telescopic end is used to drive the bagging plate 53 to move so as to push the face mask from the end of the transport component 30 into the packaging bag; the bagging telescopic component 52 is an electric cylinder.

[0053] The principles and beneficial effects of the above technical solution:

[0054] By setting up a bagging rack 51 fixedly installed on the frame of the packaging machine 1, and arranging a bagging telescopic component 52 on it, the face mask can be accurately pushed from the end of the transport component 30 into the packaging bag. The telescopic end of the bagging telescopic component 52 is connected to the bagging plate 53. When driven, it can drive the bagging plate 53 along a preset linear motion trajectory, directly pushing the face mask that has been transported to the bagging position into the packaging bag that has been opened by the opening component 40.

[0055] In this embodiment, the packaging machine 1 is provided with a rotatably mounted transition roller 6 and a receiving plate 7 disposed opposite to the transition roller 6. The transition roller 6 is located between the receiving plate 7 and the second conveyor belt 33. There is a gap between the receiving plate 7 and the transition roller 6. The support frame 42 is located below the gap.

[0056] The bagging rack 51 is also equipped with a liquid tank 54; the liquid tank 54 is vertically arranged with a liquid outlet pipe 55 that passes through the bagging rack 51; the liquid outlet pipe 55 is equipped with a solenoid valve 56; the liquid outlet pipe 55 is located at the gap; by controlling the start and stop of the solenoid valve 56, liquid for facial masks can be added to the packaging bag containing the facial mask.

[0057] The principles and beneficial effects of the above technical solution:

[0058] During rotation, the transition roller 6 provides stable guidance to the face mask from the end of the second conveyor belt 33, ensuring that the front end of the face mask smoothly transitions to the top of the receiving plate 7, thus maintaining the flatness of the face mask before bagging. The support and gap design of the receiving plate 7 allows the face mask to smoothly pass through the gap along a preset trajectory and directly enter the pre-opened packaging bag below when the bagging telescopic component 52 moves the bagging plate 53, preventing the face mask from folding or shifting during the bagging process.

[0059] The cooperation between the transition roller 6 and the receiving plate 7 ensures a smooth transition of the face mask from the conveyor belt to the bagging position, guaranteeing the integrity and neatness of the mask as it passes through the gap into the packaging bag, reducing packaging defects caused by mask misalignment, folding, or jamming. Simultaneously, this design can accommodate high-speed continuous production, maintaining a stable bagging cycle time, improving overall production efficiency and finished product qualification rate, and significantly reducing mask damage rate and bagging waiting time compared to traditional bagging methods.

[0060] In this embodiment, a bag-sealing telescopic component 44 is also provided between the opposite side walls of the support frame 42; each telescopic end of the bag-sealing telescopic component 44 is provided with an electric heating seal 45 for heat sealing the bag opening; the bag-sealing telescopic component 44 is an electric cylinder; the electric heating seal 45 is located above the electric suction cup 43, ensuring that while the electric suction cup 43 opens the bag opening, there is sufficient space above the bag opening to ensure that the electric heating seal 45 can heat seal the bag opening.

[0061] The principles and beneficial effects of the above technical solution:

[0062] After the mask packaging bag is opened by the electric suction cup 43, the sealing telescopic component 44 drives the electric heating seal 45 to move along both sides of the bag opening, ensuring the heat seal adheres tightly to the surface of the packaging bag material. When energized, the heat generated by the electric heating seal 45 melts or softens the packaging bag material at the bag opening. Combined with appropriate pressure and heating time, a reliable heat seal is achieved at the bag opening. After heat sealing, the electric heating seal 45 is de-energized and cooled, leaving the bag opening sealed and ensuring the packaging's airtightness and integrity.

[0063] This design allows for automatic sealing of the packaging bag immediately after the face mask is inserted, avoiding the delays associated with traditional manual or stationary heat sealing operations, thus improving production cycle time and automation levels. Simultaneously, the adjustable sealing telescopic component 44 allows the electrothermal sealing strip 45 to adapt to packaging bags of different sizes, enhancing the equipment's versatility and flexibility. This ensures uniform and reliable sealing, reducing the risk of poor sealing, air leakage, or face mask contamination, thereby significantly improving product packaging quality and overall production efficiency.

[0064] Although the present invention has been described herein with reference to several illustrative embodiments, it should be understood that many other modifications and implementations can be devised by those skilled in the art, which will fall within the scope and spirit of the principles disclosed herein. More specifically, various variations and modifications can be made to the components and / or layout of the subject matter combination within the scope of the disclosure, drawings, and claims. Besides variations and modifications to the components and / or layout, other uses will be apparent to those skilled in the art.

Claims

1. A full-automatic mask integrated packaging machine, characterized in that, include: The winding assembly is used for feeding and winding the face film raw material strip; A mold component, used to cut the mask material strip into single-piece masks; Transport components for conveying the face mask; A stretching assembly is used to stretch the opening of a packaging bag and facilitate its transfer; the stretching assembly includes a stretching conveyor belt arranged perpendicular to the conveying direction of the transport assembly, and bag opening stretchers evenly arranged on the stretching conveyor belt. The bag opening support includes an opening frame and electric suction cups respectively disposed on opposite side walls of the opening frame; the electric suction cups are used to attract and open the bag opening of the packaging bag; A bagging component for pushing the face mask from the discharge end of the transport component into the packaging bag.

2. The fully automatic integrated facial mask packaging machine according to claim 1, characterized in that: The winding assembly includes a winding frame fixedly mounted on the packaging machine; the winding frame is rotatably equipped with a feed cylinder and a discharge cylinder.

3. The fully automatic integrated facial mask packaging machine according to claim 1, characterized in that: The mold component includes a mold cylinder rotatably mounted on the packaging machine; the circumferential sidewall of the mold cylinder is provided with a mold section for cutting the mask raw material strip into a mask.

4. The fully automatic integrated facial mask packaging machine according to claim 1, characterized in that: The transport assembly includes a first transport belt and a transport guide roller; the first transport belt is horizontally positioned below the mold component; the transport guide roller is positioned above the first transport belt and is arranged close to the winding assembly.

5. The fully automatic integrated facial mask packaging machine according to claim 4, characterized in that: The transport assembly further includes a second transport belt disposed diagonally below the first transport belt and close to the spreading assembly, and a flattening component; the flattening component includes a first flattening cylinder and a second flattening cylinder, both of which are rotatably mounted on the packaging machine; the first flattening cylinder is located at the discharge end of the first transport belt; the diameter of the first flattening cylinder is larger than that of the second flattening cylinder; The first and second flattening cylinders are covered with flattening belts; the flattening belts are used to flatten the face mask from the first conveyor belt.

6. The fully automatic integrated facial mask packaging machine according to claim 1, characterized in that: The bagging component includes a bagging frame fixedly installed on the packaging machine, and the bagging frame is provided with a bagging telescopic component; The telescopic end of the bagging telescopic component is provided with a bagging plate. The telescopic end is used to drive the bagging plate to move so as to push the face mask from the end of the transport component into the packaging bag.

7. The fully automatic integrated facial mask packaging machine according to claim 5, characterized in that: The packaging machine is equipped with a rotatably mounted transition roller and a receiving plate disposed opposite to the transition roller. The transition roller is located between the receiving plate and the second conveyor belt. There is a gap between the receiving plate and the transition roller. The expansion frame is located below the gap.

8. The fully automatic integrated facial mask packaging machine according to claim 1, characterized in that: A bag-sealing telescopic component is also provided between the opposite side walls of the expansion frame; each telescopic end of the bag-sealing telescopic component is provided with an electric heating seal for heat-sealing the bag opening.

Images