Composite tube winding machine

Abstract

The utility model discloses a kind of composite pipe winding machine, including winding machine bottom plate, the winding machine bottom plate bottom is equipped with coiled power component, the winding machine bottom plate is rotated by the coiled power component drive;The upper portion of the winding machine bottom plate is equipped with multiple sets of limiting rod adjusting mechanism and multiple sets of limiting plate adjusting mechanism, the width of composite pipe coiled is adapted by adjusting the limiting rod adjusting mechanism, the inner diameter of composite pipe coiled is adapted by adjusting the limiting plate adjusting mechanism.The composite pipe winding machine of the utility model, by the structural design of composite pipe winding machine, using T type screw rod carries out stepless adjustment of winding width and inner diameter, can better match different types of composite pipe and the requirement of different length different coiled width, effectively improve coiled efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of pipe winding technology, and more specifically, relates to a composite pipe winding machine. Background Technology

[0002] The coil width of existing composite pipe winding machines is generally fixed or adjustable in stages. It can easily cope with the case where the types of composite pipes and the coiling method are relatively fixed, but it is difficult to match when there are many types of composite pipes and many changes in coil length and coil width.

[0003] In addition, the existing composite pipe winding machine has a relatively simple fixed support point for the inner diameter support plate, which makes the inner diameter of the coil prone to change during the winding process, greatly reducing the winding efficiency. Utility Model Content

[0004] Purpose of the utility model: The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a composite pipe winding machine. Through the structural design of the composite pipe winding machine, a T-shaped screw is used for stepless adjustment of the winding width and inner diameter, which can better match the requirements of different types of composite pipes and different lengths and winding widths, and effectively improve the winding efficiency.

[0005] Technical solution: The present invention provides a composite pipe winding machine, including a winding machine base plate, and a coiling power assembly is installed at the bottom of the winding machine base plate, which drives the winding machine base plate to rotate.

[0006] Multiple sets of limit rod adjustment mechanisms and multiple sets of limit plate adjustment mechanisms are installed above the base plate of the winding machine. The limit rod adjustment mechanism is adjusted to adapt to the width of the composite tube coil, and the limit plate adjustment mechanism is adjusted to adapt to the inner diameter of the composite tube coil.

[0007] In some embodiments, the multiple sets of limit rod adjustment mechanisms and the multiple sets of limit plate adjustment mechanisms are evenly distributed circumferentially on the winding machine base plate.

[0008] In some embodiments, the limiting rod adjustment mechanism includes a limiting rod screw adjustment guide rail, a limiting rod mounting assembly, and a coil width limiting rod. The limiting rod mounting assembly is mounted on the limiting rod screw adjustment guide rail and can move up and down. The coil width limiting rod is mounted on the limiting rod mounting assembly.

[0009] In some embodiments, the limiting rod lead screw adjusting guide rail includes a guide rail body and a first T-shaped lead screw mounted on the guide rail body. A limiting rod mounting assembly base is mounted on the first T-shaped lead screw, and a limiting rod drive motor is mounted on one end of the first T-shaped lead screw.

[0010] In some embodiments, the limiting rod mounting assembly includes a limiting rod mounting base and a limiting rod mounting tube, and one end of the coil width limiting rod is detachably connected to the limiting rod mounting tube.

[0011] In some embodiments, the limiting plate adjustment mechanism includes a limiting plate screw adjustment guide rail, an inner diameter limiting plate, and an inner diameter limiting plate support rod. The inner diameter limiting plate is mounted on the limiting plate screw adjustment guide rail and can move horizontally.

[0012] In some embodiments, one end of the inner diameter limiting plate support rod is fixedly connected to the inner diameter limiting plate, and the other end is detachably connected to the support rod mounting bracket.

[0013] In some embodiments, the limiting plate lead screw adjusting guide rail includes a limiting plate guide rail body and a second T-shaped lead screw mounted on the limiting plate guide rail body. An inner diameter limiting plate mounting base is mounted on the second T-shaped lead screw, and a limiting plate drive motor is mounted on one end of the second T-shaped lead screw.

[0014] In some embodiments, the inner diameter limiting plate includes a limiting plate body, a connecting base is installed at the bottom of the limiting plate body, and diagonal braces are installed on the side of the limiting plate body.

[0015] In some embodiments, one end of the inner diameter limiting plate support rod is provided with a threaded section.

[0016] Beneficial effects: The beneficial effects of this utility model are as follows:

[0017] (1) The winding machine of this utility model includes multiple sets of limit rod adjustment mechanisms and multiple sets of limit plate adjustment mechanisms. The limit rod adjustment mechanism is adjusted to adapt to the width of the composite tube coil, and the limit plate adjustment mechanism is adjusted to adapt to the inner diameter of the composite tube coil. The limit rod adjustment mechanism can be used to adapt to composite tube coils of different widths by driving the limit rod to rise and fall, and the limit plate adjustment mechanism can be used to adapt to composite tube coils of different inner diameters by driving the inner diameter limit plate to move horizontally. It has a high degree of automation, is easy to operate, and improves winding efficiency.

[0018] (2) The winding machine of this utility model includes multiple sets of limit rod adjustment mechanism and limit plate adjustment mechanism, and the multiple sets of limit rod adjustment mechanism and limit plate adjustment mechanism are symmetrically distributed to each other to ensure multi-directional support and limitation of composite tube coil, and to ensure stability and efficiency in the winding process.

[0019] (3) In the winding machine of this utility model, multiple sets of limit plate adjustment mechanisms are evenly distributed on the outer side of the winding machine base plate 2, while multiple sets of limit rod adjustment mechanisms are distributed on the inner side. By staggering the distribution of the limit rod adjustment mechanism and the limit plate adjustment mechanism, the width adjustment and the inner diameter adjustment do not conflict with each other, so that the two sizes will not interfere with each other during the adjustment process, effectively improving the winding efficiency.

[0020] (4) In the winding machine of this utility model, the limit rod drive motors in each group can be synchronously driven to lift and lower, thereby ensuring the consistency of the height after adjustment; at the same time, a locking device is provided on the limit rod screw adjustment guide rail, which can lock the position of the limit rod mounting component base after the height adjustment is completed, preventing displacement or loosening during the winding process, and ensuring the normal winding process.

[0021] (5) In the winding machine of this utility model, the limit plate drive motors in each group can be synchronously driven to lift and lower, thereby ensuring the consistency of the inner diameter after adjustment; at the same time, the limit plate screw adjustment guide rail 11 is provided with a locking device, which can lock the position of the inner diameter limit plate mounting base after the inner diameter adjustment is completed, preventing displacement or loosening during the winding process, and ensuring the normal winding process.

[0022] (6) The winding machine of this utility model has a structural design for the inner diameter support plate of the winding machine, including diagonal bracing and support rods. The design of diagonal bracing and support rods can improve the overall strength of the inner diameter limiting plate, so that the winding machine can ensure the accuracy of the inner diameter of the coil and the stability of the winding process while adjusting the inner diameter of the coil.

[0023] (7) The winding machine of this utility model, through the structural design of the composite pipe winding machine, uses a T-type screw to make stepless adjustment of the winding width and inner diameter, which can better match the requirements of different types of composite pipes and different lengths and winding widths, and effectively improve the winding efficiency. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of a winding machine according to an embodiment of the present invention;

[0025] Figure 2 This is a schematic diagram of the limiting rod mounting assembly structure according to one embodiment of the present utility model;

[0026] Figure 3 This is a schematic diagram of the limiting rod lead screw adjusting guide rail structure according to one embodiment of the present utility model;

[0027] Figure 4 This is a schematic diagram of the inner diameter limiting plate support rod structure according to one embodiment of the present utility model;

[0028] Figure 5This is a schematic diagram of the inner diameter limiting plate structure according to an embodiment of the present invention;

[0029] Figure 6 This is a schematic diagram of the working state and structure of one embodiment of the present invention;

[0030] Figure 7 This is a schematic diagram of the working state two of one embodiment of the present invention;

[0031] Figure 8 This is a schematic diagram of the three working states of one embodiment of the present invention;

[0032] Figure 9 This is a schematic diagram of the working state four structure of one embodiment of the present invention;

[0033] Figure 10 This is a schematic diagram of the working state five of an embodiment of the present invention;

[0034] Figure 11 This is a schematic diagram of the working state of an embodiment of the present invention. Detailed Implementation

[0035] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0036] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", etc., which indicate the orientation or positional relationship shown, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0038] The present invention will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings.

[0039] Example 1

[0040] like Figure 1 As shown, a composite pipe winding machine includes a winding machine base plate 2. A winding power assembly 1 is installed at the bottom of the winding machine base plate 2. The winding machine base plate 2 is driven to rotate by the winding power assembly 1. The winding machine base plate 2 has a disc-shaped structure and a sufficiently large diameter to support and accommodate the composite pipe coil. The winding power assembly 1 consists of a power drive motor, a drive shaft, and a reducer, among other equipment.

[0041] Multiple sets of limit rod adjustment mechanisms and multiple sets of limit plate adjustment mechanisms are installed above the base plate 2 of the winding machine. The limit rod adjustment mechanisms are adjusted to accommodate the width of the composite tube coil, and the limit plate adjustment mechanisms are adjusted to accommodate the inner diameter of the composite tube coil. Specifically, the limit rod adjustment mechanism can accommodate composite tube coils of different widths by raising and lowering the limit rod, and the limit plate adjustment mechanism can accommodate composite tube coils of different inner diameters by moving the inner diameter limit plate horizontally.

[0042] In this embodiment, preferably, such as Figure 1 As shown, both the limit rod adjustment mechanism and the limit plate adjustment mechanism include multiple sets, and these multiple sets of limit rod adjustment mechanisms and limit plate adjustment mechanisms are symmetrically distributed to ensure multi-directional support and limitation for the composite tube coil, and to ensure stability and efficiency during the winding process.

[0043] In this embodiment, as Figure 1 As shown, multiple sets of limit rod adjustment mechanisms and multiple sets of limit plate adjustment mechanisms are evenly distributed circumferentially on the winding machine base plate 2. Specifically, the multiple sets of limit plate adjustment mechanisms are evenly distributed circumferentially on the outer side of the winding machine base plate 2, while the multiple sets of limit rod adjustment mechanisms are distributed on the inner side. By staggering the distribution of the limit rod adjustment mechanisms and the limit plate adjustment mechanisms, the width adjustment and the inner diameter adjustment do not conflict with each other, ensuring that the two dimensions do not interfere with each other during adjustment, effectively improving winding efficiency.

[0044] In this embodiment, as Figure 1 As shown, the limiting rod adjustment mechanism includes a limiting rod screw adjustment guide rail 8, a limiting rod mounting assembly 7, and a coil width limiting rod 3. The limiting rod mounting assembly 7 is mounted on the limiting rod screw adjustment guide rail 8 and can move up and down. The coil width limiting rod 3 is mounted on the limiting rod mounting assembly 7.

[0045] In this embodiment, preferably, such as Figure 3As shown, the limiting rod lead screw adjusting guide rail 8 includes a guide rail body 81 and a first T-shaped lead screw 82 mounted on the guide rail body 81. A limiting rod mounting assembly base 83 is mounted on the first T-shaped lead screw 82. The limiting rod mounting assembly base 83 is used to fix and mount the limiting rod mounting assembly 7. A limiting rod drive motor is mounted on one end of the first T-shaped lead screw 82. The limiting rod drive motor drives the first T-shaped lead screw 82, thereby driving the limiting rod mounting assembly 7 to move up and down. (The last sentence appears to be incomplete and possibly refers to a different document.) Figure 1 The non-motor end of the guide rail body 81 is fixed on the base plate 2 of the winding machine.

[0046] In this embodiment, the limit rod drive motors in each group can be synchronously driven to lift and lower, thereby ensuring the consistency of the adjusted height. At the same time, the limit rod screw adjustment guide rail 8 is equipped with a locking device, which can lock the position of the limit rod mounting assembly base 83 after the height adjustment is completed, preventing displacement or loosening during the winding process and ensuring normal winding.

[0047] In this embodiment, preferably, such as Figure 2 As shown, the limiting rod mounting assembly 7 includes a limiting rod mounting base 71 and a limiting rod mounting tube 72. The limiting rod mounting tube 72 is fixedly mounted on the limiting rod mounting base 71, and one end of the coil width limiting rod 3 is detachably connected to the limiting rod mounting tube 72. Specifically, this detachable connection means that the coil width limiting rod 3 can be inserted into the limiting rod mounting tube 72 for height limiting when needed, and can be pulled out when finished.

[0048] In this embodiment, as Figure 1 As shown, the limiting plate adjustment mechanism includes a limiting plate screw adjustment guide rail 11, an inner diameter limiting plate 4, and an inner diameter limiting plate support rod 5. The inner diameter limiting plate 4 is installed on the limiting plate screw adjustment guide rail 11 and can move horizontally.

[0049] In this embodiment, preferably, such as Figure 1 As shown, one end of the inner diameter limiting plate support rod 5 is fixedly connected to the inner diameter limiting plate 4, and the other end is detachably connected to the support rod mounting bracket 9. The support rod mounting bracket 9 is fixedly connected to the lower winding machine base plate 2 via the support bracket 10. Specifically, as shown... Figure 4 As shown, the inner diameter limiting plate support rod 5 includes a support rod body 51, wherein one end of the support rod body 51 is provided with a connecting plate 53, which fixes the inner diameter limiting plate support rod 5 to the inner diameter limiting plate 4. The other end of the support rod body 51 is a threaded section, which passes through the through hole on the support rod mounting bracket 9. After the inner diameter position is adjusted, the inner diameter limiting plate support rod 5 is locked and fixed by the support rod locking nut 6 to prevent displacement.

[0050] In this embodiment, preferably, the locking nut 6 can be locked and fixed on both sides of the through hole to prevent displacement or loosening and ensure normal winding.

[0051] In this embodiment, as Figure 1 As shown, the limiting plate screw adjusting guide rail 11 includes a limiting plate guide rail body and a second T-shaped screw mounted on the limiting plate guide rail body. An inner diameter limiting plate mounting base is mounted on the second T-shaped screw, which is used to fix the inner diameter limiting plate 4. A limiting plate drive motor is mounted on one end of the second T-shaped screw. This limiting plate drive motor drives the second T-shaped screw, thereby causing the inner diameter limiting plate 4 to move horizontally, thus adapting to the inner diameter requirements of different composite pipe coils. (The last sentence appears to be incomplete and possibly refers to a different document.) Figure 1 The bottom of the limit plate guide rail body is fixed on the base plate 2 of the winding machine.

[0052] In this embodiment, the limit plate drive motors in each group can be synchronously driven to lift and lower, thereby ensuring the consistency of the adjusted inner diameter. Simultaneously, a locking device is provided on the limit plate screw adjustment guide rail 11. This locking device can lock the position of the inner diameter limit plate mounting base after the inner diameter adjustment is completed, preventing displacement or loosening during winding and ensuring normal winding.

[0053] In this embodiment, preferably, such as Figure 5 As shown, the inner diameter limiting plate 4 includes a limiting plate body 41. A connecting base 43 is installed at the bottom of the limiting plate body 41, and the limiting plate body 41 is fixed to the inner diameter limiting plate mounting base through the connecting base 43. Diagonal braces 42 are installed on the side of the limiting plate body 41. The design of the diagonal braces 42 can improve the overall strength of the inner diameter limiting plate 4, so that the winding machine can ensure the accuracy of the inner diameter of the coil and the stability of the winding process while adjusting the inner diameter of the coil.

[0054] The specific working process of the winding machine of this utility model is as follows:

[0055] (1) such as Figure 6 As shown, the inner diameter and height of the composite pipe are determined according to the production process requirements. The winding machine first adjusts the inner diameter of the coil (the limit plate drive motor in each group simultaneously drives the inner diameter limit plate 4 in each group to move horizontally synchronously).

[0056] (2) For example Figure 7 As shown, after adjusting the inner diameter of the coil to the appropriate position, use the support rod to lock the nut for fixation (at the same time, the second T-shaped lead screw of the bottom guide rail also has a self-locking function).

[0057] (3) such as Figure 8As shown, the coil width is then adjusted by driving the limit rod mounting assembly 7 up and down on the limit rod screw adjustment guide rail 8 through the limit rod adjustment motor to obtain the final required coil width.

[0058] (4) such as Figure 9 As shown, after the coil width is adjusted, the limiting rod 3 is inserted into the limiting rod mounting assembly 7 to achieve width limitation during the coiling process;

[0059] (5) such as Figure 10 As shown, the composite pipe is coiled and packaged.

[0060] (6) For example Figure 11 As shown, after the composite pipe is coiled, remove the limiting rod 3, loosen the locking nut of the support rod, and retract the inner diameter limiting plate inward;

[0061] (7) Take out the coiled composite tube.

[0062] This utility model of a composite pipe winding machine, through its structural design, uses a T-shaped screw for stepless adjustment of winding width and inner diameter, which can better match the requirements of different types of composite pipes and different lengths and winding widths, effectively improving winding efficiency.

[0063] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A composite pipe winding machine, characterized in that: Includes a winding machine base plate, and a coiling power assembly is installed at the bottom of the winding machine base plate, which drives the winding machine base plate to rotate. Multiple sets of limit rod adjustment mechanisms and multiple sets of limit plate adjustment mechanisms are installed above the base plate of the winding machine. The limit rod adjustment mechanism is adjusted to adapt to the width of the composite tube coil, and the limit plate adjustment mechanism is adjusted to adapt to the inner diameter of the composite tube coil.

2. The composite tube winding machine according to claim 1, characterized in that: The multiple sets of limit rod adjustment mechanisms and the multiple sets of limit plate adjustment mechanisms are evenly distributed circumferentially on the base plate of the winding machine.

3. A composite tube winding machine according to claim 1 or 2, characterized in that: The limiting rod adjustment mechanism includes a limiting rod screw adjustment guide rail, a limiting rod mounting assembly, and a coil width limiting rod. The limiting rod mounting assembly is mounted on the limiting rod screw adjustment guide rail and can move up and down. The coil width limiting rod is mounted on the limiting rod mounting assembly.

4. A composite tube winding machine according to claim 3, characterized in that: The limiting rod lead screw adjusting guide rail includes a guide rail body and a first T-shaped lead screw mounted on the guide rail body. A limiting rod mounting component base is mounted on the first T-shaped lead screw, and a limiting rod drive motor is mounted on one end of the first T-shaped lead screw.

5. A composite tube winding machine according to claim 3, characterized in that: The limiting rod mounting assembly includes a limiting rod mounting base and a limiting rod mounting tube, and one end of the coil width limiting rod is detachably connected to the limiting rod mounting tube.

6. A composite tube winding machine according to claim 1 or 2, characterized in that: The limiting plate adjustment mechanism includes a limiting plate screw adjustment guide rail, an inner diameter limiting plate, and an inner diameter limiting plate support rod. The inner diameter limiting plate is installed on the limiting plate screw adjustment guide rail and can move horizontally.

7. A composite tube winding machine according to claim 6, characterized in that: One end of the inner diameter limiting plate support rod is fixedly connected to the inner diameter limiting plate, and the other end is detachably connected to the support rod mounting bracket.

8. A composite tube winding machine according to claim 6, characterized in that: The limiting plate lead screw adjusting guide rail includes a limiting plate guide rail body and a second T-shaped lead screw installed on the limiting plate guide rail body. An inner diameter limiting plate mounting base is installed on the second T-shaped lead screw, and a limiting plate drive motor is installed at one end of the second T-shaped lead screw.

9. A composite tube winding machine according to claim 6, characterized in that: The inner diameter limiting plate includes a limiting plate body, a connecting base is installed at the bottom of the limiting plate body, and diagonal tie rods are installed on the side of the limiting plate body.

10. A composite tube winding machine according to claim 6, characterized in that: One end of the inner diameter limiting plate support rod is provided with a threaded section.

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