A ball mill unloading and separating integrated device

By designing an integrated unloading and separation device for ball mills, which uses electric hoists and electromagnets to automatically lift and tilt the ball mill jars, the problem of laborious and time-consuming unloading of existing ball mills has been solved, and efficient and automated unloading has been achieved.

CN224388904UActive Publication Date: 2026-06-23SHANDONG JIGANG LUNA NEW MATERIAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG JIGANG LUNA NEW MATERIAL TECH CO LTD
Filing Date
2025-04-28
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

The unloading operation of existing ball mills after material grinding is laborious and time-consuming, requiring a lot of manual operation.

Method used

Design an integrated unloading and separation device for ball mills, which uses an electric hoist and electromagnet to lift and flip the ball mill jar for unloading, and combines a linear motor and self-locking casters to achieve automated unloading.

Benefits of technology

It has automated the unloading process of the ball mill, reduced manual operation, and improved unloading efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to ball mill technical field especially a kind of unloading separation integrated device for ball mill, including base, parallelly equipped with strip support plate in the top of base, and the bottom of one end of support plate is equipped with support column, and the bottom of support column is fixed in the side of base;Linear motor is correspondingly installed in the bottom of support plate, and electric hoist is installed on linear motor, and the hanging rope of electric hoist is connected with mounting bracket, and the bottom of mounting bracket is equipped with first electromagnet;Load-bearing seat is further equipped above base, second electromagnet is installed in the top of load-bearing seat, and rotating shaft is connected in the both sides of load-bearing seat.The utility model when using, the unloading separation integrated device for ball mill can be attracted and hung up on ball mill by first electromagnet on electric hoist, and is sent to load-bearing seat by linear motor to be fixed by adsorption, to be turned over to ball mill under the rotation of this load-bearing seat, to complete unloading operation, and a large amount of manual operation is saved.
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Description

Technical Field

[0001] This utility model relates to the field of ball mill technology, and in particular to an integrated unloading and separation device for ball mills. Background Technology

[0002] A ball mill is a widely used grinding equipment in industrial production, mainly used for fine grinding and mixing of materials. It uses a rotating cylinder containing grinding blocks (such as steel balls or grinding rods) to grind and refine materials through the collision and friction between the grinding blocks.

[0003] Existing ball mills, especially planetary ball mills, require the removal and unloading of the grinding jar after material grinding is complete. The jar can then be replaced. Currently, unloading the grinding jar is mostly done manually, by removing it and tilting it to pour out the material and grinding blocks. This process is laborious and time-consuming. Therefore, we propose an integrated unloading and separation device for ball mills to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to solve the above-mentioned shortcomings in the prior art and to propose an integrated unloading and separation device for ball mills.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a ball mill unloading and separation integrated device is designed, including a base, a strip-shaped support plate is provided parallel above the base, a support column is installed at the bottom of one end of the support plate, and the bottom of the support column is fixed to one side of the base.

[0006] A linear motor is installed at the bottom of the support plate, an electric hoist is installed on the linear motor, a mounting frame is connected to the hoist's lifting rope, and a first electromagnet is installed at the bottom of the mounting frame.

[0007] Above the base is a support seat, and a second electromagnet is installed on the top of the support seat. Rotating shafts are connected to both sides of the support seat. The other end of the rotating shaft is rotatably mounted on a support frame, and the support frame is fixed to the base. A drive motor is installed on one end of one of the rotating shafts, and the drive motor is fixed to the support frame.

[0008] Preferably, the mounting bracket is a disc-shaped counterweight.

[0009] Preferably, a sleeve is provided in the upper middle part of the mounting frame, the sleeve is fixed to the hoist's lifting rope, and several spaced pull ropes are installed on the outer wall of the sleeve, with the other end of the pull ropes fixed to the edge of the mounting frame.

[0010] Preferably, the support includes a disc-shaped support plate, a second electromagnet is fixed on the top of the support plate, and a limit plate is installed along the top edge of the support plate, wherein the rotating shaft is fixed on the outer side of the limit plate.

[0011] Preferably, a limiting seat is installed on the top of the base, and the limiting seat is located below the support seat.

[0012] Preferably, self-locking casters are installed at the bottom corners of the base.

[0013] Preferably, a reinforcing plate is installed at the bottom of the support plate, with one side of the reinforcing plate fixed to the support plate and the other side of the reinforcing plate fixed to the support column.

[0014] The design scheme proposed in this utility model has the following beneficial effects in application:

[0015] 1. The ball mill unloading and separation integrated device uses the first electromagnet on the electric hoist to pick up the ball mill jar on the ball mill and send it to the carrier seat for adsorption and fixation via a linear motor. The ball mill jar is then flipped over by the rotation of the carrier seat, thus completing the unloading operation and saving a lot of manual operation.

[0016] 2. The ball mill uses an integrated unloading and separation device with self-locking casters, which facilitates the movement of the base. This allows the device to be moved to the ball mill location during unloading, improving ease of use. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0019] Figure 3 This is the front view of the present invention;

[0020] Figure 4 This is a side view of the present invention.

[0021] In the diagram: 1. Base; 2. Support plate; 3. Support column; 4. Linear motor; 5. Electric hoist; 6. Mounting frame; 7. First electromagnet; 8. Sleeve; 9. Pull rope; 10. Bearing seat; 11. Second electromagnet; 12. Rotating shaft; 13. Drive motor; 14. Support frame; 15. Limit seat; 16. Self-locking caster wheel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figures 1-4 A ball mill unloading and separation integrated device includes a base 1, and self-locking casters 16 are installed at the bottom corners of the base 1 to facilitate the movement and handling of the base 1.

[0024] A strip-shaped support plate 2 is provided parallel above the base 1. A support column 3 is installed at the bottom of one end of the support plate 2. The bottom of the support column 3 is fixed to one side of the base 1. A reinforcing plate is installed at the bottom of the support plate 2. One side of the reinforcing plate is fixed to the support plate 2, and the other side of the reinforcing plate is fixed to the support column 3, which can improve the connection strength between the support plate 2 and the support column 3.

[0025] It should be noted that the grinding jars of planetary ball mills are all magnetic metal jars, and a sealing cap can be detachably installed on the top of the metal jar.

[0026] A linear motor 4 is installed at the bottom of the support plate 2, and an electric hoist 5 is installed on the linear motor 4. A mounting frame 6 is connected to the hoist 5's lifting rope, and a first electromagnet 7 is installed at the bottom of the mounting frame 6. This allows the electric hoist 5 to reciprocate linearly along the length of the support plate 2, and the first electromagnet 7 is lifted and lowered under the operation of the electric hoist 5. In use, the base 1 can be pushed to the side of the ball mill, and then the first electromagnet 7 can be controlled to move closer to the ball mill jar, thereby lifting the ball mill jar out of the ball mill.

[0027] To ensure the stability of the first electromagnet 7 during movement, a sleeve 8 is provided in the upper middle part of the mounting frame 6. The sleeve 8 is fixed to the hoisting rope of the electric hoist 5, and several spaced pull ropes 9 are installed on the outer wall of the sleeve 8. The other end of the pull ropes 9 is fixed to the edge of the mounting frame 6, so that the pull ropes 9 can fix the edge of the mounting frame 6, thereby providing more fulcrums between the hoisting rope of the electric hoist 5 and the mounting frame 6, so as to improve the movement stability of the first electromagnet 7; and the mounting frame 6 is a disc-shaped counterweight.

[0028] After the grinding jar is lifted and placed above the base 1, a support seat 10 is provided above the base 1. A second electromagnet 11 is installed on the top of the support seat 10. Rotating shafts 12 are connected to both sides of the support seat 10. The other end of the rotating shaft 12 is rotatably mounted on a support frame 14, which is fixed to the base 1. A drive motor 13 is installed on one end of one of the rotating shafts 12 and is fixed to the support frame 14. The electric hoist 5 will lower the grinding jar to place it in the support seat 10. The support base 10 includes a disc-shaped support plate, a second electromagnet 11 is fixed on the top of the support plate, and a limiting plate is installed along the top edge of the support plate. The rotating shaft 12 is fixed on the outside of the limiting plate to wrap the grinding jar, thereby improving the stability of the grinding jar placed on the support base 10. Subsequently, the second electromagnet 11 attracts the bottom of the grinding jar, and the drive motor 13 controls the rotating shaft 12 to rotate, so that the grinding jar can be flipped downwards. Then the sealing cover of the grinding jar can be opened to pour out the material inside.

[0029] It should be noted that a limiting seat 15 is installed on the top of the base 1. The limiting seat 15 is located below the bearing seat 10. When pouring the material in the ball mill jar, the collection box can be placed in the limiting seat 15 to collect the poured material.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A discharge and separation integrated device for a ball mill, characterized by: Includes a base (1), and a strip-shaped support plate (2) is provided parallel above the base (1). A support column (3) is installed at the bottom of one end of the support plate (2), and the bottom of the support column (3) is fixed to one side of the base (1). A linear motor (4) is installed at the bottom of the support plate (2), an electric hoist (5) is installed on the linear motor (4), a mounting frame (6) is connected to the hoist rope of the electric hoist (5), and a first electromagnet (7) is installed at the bottom of the mounting frame (6). A support seat (10) is provided above the base (1). A second electromagnet (11) is installed on the top of the support seat (10). Rotating shafts (12) are connected to both sides of the support seat (10). The other end of the rotating shaft (12) is rotatably mounted on the support frame (14), and the support frame (14) is fixed on the base (1). A drive motor (13) is installed on the end of one of the rotating shafts (12), and the drive motor (13) is fixed on the support frame (14).

2. A discharge and separation integrated device for a ball mill according to claim 1, characterized in that: The mounting bracket (6) is a disc-shaped counterweight.

3. A discharge and separation integrated device for a ball mill according to claim 2, characterized in that: A sleeve (8) is provided in the upper middle part of the mounting frame (6). The sleeve (8) is fixed on the hoisting rope of the electric hoist (5). Several pull ropes (9) are installed on the outer wall of the sleeve (8) at intervals. The other end of the pull rope (9) is fixed at the edge of the mounting frame (6).

4. A discharge and separation integrated device for a ball mill according to claim 1, characterized in that: The support (10) includes a disc-shaped support plate, a second electromagnet (11) is fixed on the top of the support plate, and a limit plate is installed along the top edge of the support plate, wherein the rotating shaft (12) is fixed on the outside of the limit plate.

5. A discharge and separation integrated device for a ball mill according to claim 1, characterized in that: A limiting seat (15) is installed on the top of the base (1), and the limiting seat (15) is located below the support seat (10).

6. A discharge and separation integrated device for a ball mill according to claim 1, characterized in that: Self-locking casters (16) are installed at the bottom corners of the base (1).

7. A discharge and separation integrated device for a ball mill according to claim 1, characterized in that: A reinforcing plate is installed at the bottom of the support plate (2). One side of the reinforcing plate is fixed to the support plate (2), and the other side of the reinforcing plate is fixed to the support column (3).