Full-automatic assembling equipment for automobile key
By designing a fully automated assembly equipment for automotive buttons, a variety of components are used to achieve automated positioning and assembly of buttons. This solves the problems of low efficiency and difficulty in controlling accuracy in manual positioning in existing technologies, improves assembly efficiency and accuracy, and completes functional identification and information recording.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU ANGSIM AUTOMATION TECH CO LTD
- Filing Date
- 2025-07-18
- Publication Date
- 2026-06-23
AI Technical Summary
The current automotive button assembly requires manual positioning, which cannot be automated, resulting in low efficiency, difficulty in controlling accuracy, and poor assembly quality.
A fully automated assembly equipment for automotive buttons was designed, comprising components such as a ring conveyor, a jig plate, an oil injection mechanism, a flipping mechanism, a dual-station feeding mechanism, a snap-fit assembly mechanism, a button assembly mechanism, a lower height detector, an upper height detector, a dial feeding mechanism, a laser engraving device, and a laser marking machine, to achieve automated positioning and assembly of buttons.
It enables automated positioning and assembly of buttons, improving assembly efficiency and accuracy, ensuring stable installation of buttons on the control panel, and enabling function identification and information recording.
Smart Images

Figure CN224390484U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical processing technology, and more specifically, to a fully automatic assembly equipment for automotive buttons. Background Technology
[0002] Car buttons are used to control functions such as media devices, air conditioning, lights, and windows. The buttons are centrally installed on the control panel, and each button has a different function. Currently, when assembling existing car buttons, workers need to position the buttons on the control panel to assemble them. This cannot achieve automated assembly, resulting in low work efficiency, inconvenience, and difficulty in controlling the accuracy of manual positioning, leading to poor assembly results. Therefore, this utility model proposes a fully automatic car button assembly device. Utility Model Content
[0003] 1. Technical problems to be solved
[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a fully automatic assembly equipment for automotive buttons. It aims to solve the problems that in the prior art, when assembling automotive buttons, workers need to position the buttons on the operation panel before assembly can be carried out. This results in low work efficiency, inconvenience in assembly, and difficulty in controlling the accuracy of manual positioning, leading to poor assembly results.
[0005] 2. Technical Solution
[0006] To solve the above problems, the present invention adopts the following technical solution:
[0007] A fully automated assembly equipment for automotive buttons, comprising:
[0008] Machine tool;
[0009] A ring-shaped conveyor is fixedly connected to the machine base;
[0010] Multiple fixture plates are provided, all of which are fixedly connected to the annular conveyor device;
[0011] Two oiling mechanisms are provided, each set on the machine base and corresponding to the multiple fixture plates, for applying oil to two sides of the operation panel;
[0012] A flipping mechanism is provided on the machine platform, corresponding to a plurality of fixture plates located between the two oiling mechanisms, for flipping the control panel when it is being oiled.
[0013] A dual-station feeding mechanism is set on the machine platform and corresponds to multiple fixture plates, used for assembling the first set of buttons;
[0014] A snap-fit assembly mechanism is provided on the machine base, corresponding to the plurality of fixture plates and the dual-station feeding mechanism, and is used to assemble snap-fits;
[0015] A button assembly mechanism is provided on the machine base and corresponds to multiple fixture plates for assembling a second set of buttons;
[0016] A height detector is fixedly connected to the machine base and corresponds to the button assembly mechanism.
[0017] An upper height detector is fixedly connected to the machine base and corresponds to multiple fixture plates;
[0018] A dial feeding mechanism is mounted on the machine base and is used to assemble dials;
[0019] A laser engraving device is fixedly connected to the machine base and corresponds to multiple fixture plates;
[0020] A laser marking machine is fixedly connected to the machine base and corresponds to multiple fixture plates;
[0021] A barcode scanner is fixedly connected to the machine base and corresponds to multiple fixture plates.
[0022] As a preferred embodiment of this utility model, each of the oiling mechanisms includes a three-axis guide rail module and an oiling device. The three-axis guide rail module is fixedly connected to the machine base, and the oiling device is disposed on the three-axis guide rail module and corresponds to multiple fixture plates.
[0023] As a preferred embodiment of the present invention, the flipping mechanism includes two lifting and rotating modules and two clamping cylinders. The two lifting and rotating modules are fixedly connected to the machine base, and the two clamping cylinders are respectively disposed on the two lifting and rotating modules, and the two clamping cylinders correspond to multiple fixture plates.
[0024] As a preferred embodiment of this utility model, the dual-station feeding mechanism includes a feeding conveying module, a feeding lifting module, a feeding transfer module, a feeding positioning module, and a combined robot arm. The feeding conveying module is fixedly connected to the machine base, the feeding lifting module is fixedly connected to the machine base and corresponds to the feeding conveying module, the feeding transfer module is fixedly connected to the machine base and corresponds to the feeding lifting module, the feeding positioning module is fixedly connected to the machine base and corresponds to the feeding transfer module, and the combined robot arm is fixedly connected to the machine base and corresponds to the feeding positioning module.
[0025] In a preferred embodiment of this utility model, the buckle assembly mechanism includes a feeder, a detection camera, a material handling robot, a linear slide rail module, a lifting cylinder module, and a positioning camera. The feeder is fixedly connected to the machine base, the detection camera is fixedly connected to the machine base and corresponds to the feeder, the material handling robot is fixedly connected to the machine base and corresponds to the feeder, the linear slide rail module is fixedly connected to the machine base, the lifting cylinder module is slidably connected to the linear slide rail module and corresponds to the material handling robot, and the positioning camera is fixedly connected to the linear slide rail module and corresponds to the material handling robot.
[0026] In a preferred embodiment of this utility model, the button assembly mechanism includes a button conveying module, a button lifting module, a material handling and transfer module, a material handling and positioning module, and an assembly robot. The button conveying module is fixedly connected to the machine base, the button lifting module is fixedly connected to the machine base and corresponds to the button conveying module, the material handling and transfer module is fixedly connected to the machine base and corresponds to the button lifting module, the material handling and positioning module is fixedly connected to the machine base and corresponds to the material handling and transfer module, and the assembly robot is fixedly connected to the machine base and corresponds to the material handling and positioning module and multiple jig plates.
[0027] As a preferred embodiment of this utility model, the feed mechanism includes a rodless cylinder, an inner tray, an outer tray, a belt drive, a clamping robot, a linear guide module, a positioning cylinder module, and a pressing cylinder module. The rodless cylinder is fixedly connected to the machine base. The inner tray and the outer tray are both slidably connected to the machine base, with the inner tray positioned on the rodless cylinder. The belt drive is positioned on the machine base, with one side of the inner tray and the outer tray fixedly connected to the belt drive in an alternating manner. The clamping robot is fixedly connected to the machine base and corresponds to the inner tray and the outer tray. The linear guide module is fixedly connected to the machine base. The positioning cylinder module is positioned on the linear guide module and corresponds to multiple fixture plates. The pressing cylinder module is fixedly connected to the machine base and corresponds to multiple fixture plates.
[0028] 3. Beneficial Effects
[0029] Compared with existing technologies, the advantages of this utility model are:
[0030] (1) In this scheme, the ring conveyor conveys the operation panel of the car button through multiple jig plates. The operation panel is first oiled by an oiling mechanism, and then flipped by a flipping mechanism so that another oiling mechanism can oil the other side of the operation panel. The operation panel after double-sided oiling has a good lubrication effect, which facilitates the assembly and pressing of the buttons.
[0031] (2) In this scheme, after the operation panel is oiled, it passes through the dual-station feeding mechanism, the buckle assembly mechanism, the button assembly mechanism, the upper height detector, the dial wheel feeding mechanism, the laser engraving device, the laser marking machine and the barcode scanner in sequence. The dual-station feeding mechanism and the buckle assembly mechanism cooperate to install the first set of buttons and buckles from the upper and lower sides respectively. The buckles make the first set of buttons stably assembled on the operation panel. Then, the button assembly mechanism cooperates with the second set of buttons and buckles to make the second set of buttons stably assembled on the operation panel. At the same time, the lower height detector detects the installation depth of the buckles and buttons from the bottom. Then, the upper height detector detects the installation height of the buckles and buttons from the top. After the detection is completed, the dial wheel feeding mechanism installs the dial wheel on the operation panel so that all buttons are assembled on the operation panel. Finally, the laser engraving device laser engraves the button markings, and the laser marking machine laser marks and the barcode scanner scans and records the product information to complete the entire assembly process. This assembly equipment adopts automated assembly and can position and assemble the buttons from two sides without the need for manual button positioning. The assembly is more convenient, accurate and efficient. Attached Figure Description
[0032] Figure 1 This is the front view of the present invention;
[0033] Figure 2 This is a structural diagram of some of the mechanisms in this utility model;
[0034] Figure 3 This is a structural diagram of the annular conveyor 2 in this utility model;
[0035] Figure 4 This is a structural diagram of the oil injection mechanism 4 in this utility model;
[0036] Figure 5 This is a structural diagram of the flipping mechanism 5 in this utility model;
[0037] Figure 6 This is a structural diagram of the dual-station feeding mechanism 6 in this utility model;
[0038] Figure 7 This is a structural diagram of the buckle assembly mechanism 7 in this utility model;
[0039] Figure 8 This is a structural diagram of the button assembly mechanism 8 in this utility model;
[0040] Figure 9 This is a structural diagram of the feed mechanism 11 of the present invention;
[0041] Figure 10 This is a structural diagram of the laser engraving device 12 in this utility model.
[0042] Explanation of the labels in the diagram:
[0043] 1. Machine base; 2. Circular conveyor; 3. Fixture plate; 4. Oiling mechanism; 41. Three-axis guide rail module; 42. Oiling device; 5. Tilting mechanism; 51. Lifting and rotating module; 52. Clamping cylinder; 6. Dual-station loading mechanism; 61. Loading conveyor module; 62. Loading lifting module; 63. Loading transfer module; 64. Loading positioning module; 65. Combined robot; 7. Buckle assembly mechanism; 71. Feeder; 72. Inspection camera; 73. Picking robot; 74. Linear slide rail module; 75. Lifting cylinder module; 76. Positioning camera 8. Button assembly mechanism; 81. Button conveying module; 82. Button lifting module; 83. Material handling and transfer module; 84. Material handling and positioning module; 85. Assembly robot; 9. Lower height detector; 10. Upper height detector; 11. Dial wheel feeding mechanism; 111. Rodless cylinder; 112. Inner tray; 113. Outer tray; 114. Belt drive device; 115. Clamping robot; 116. Linear guide module; 117. Positioning cylinder module; 118. Pressing cylinder module; 12. Laser engraving device; 13. Laser marking machine; 14. Barcode scanner. Detailed Implementation
[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0045] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0046] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example
[0047] Please see Figure 1-10 A fully automated assembly equipment for automotive buttons, comprising:
[0048] Machine 1;
[0049] The ring conveyor 2 is fixedly connected to the machine base 1;
[0050] The fixture plate 3 has multiple parts, all of which are fixedly connected to the annular conveyor device 2;
[0051] There are two oiling mechanisms 4, each set on the machine base 1 and corresponding to multiple fixture plates 3, for applying oil to both sides of the control panel.
[0052] The flipping mechanism 5 is set on the machine base 1 between two oiling mechanisms 4, with multiple fixture plates 3 corresponding to each other, and is used to flip the control panel when it is being oiled;
[0053] The dual-station feeding mechanism 6 is set on the machine base 1 and corresponds to multiple jig plates 3, and is used to assemble the first set of buttons;
[0054] The buckle assembly mechanism 7 is set on the machine base 1 and corresponds to multiple jig plates 3 and the dual-station feeding mechanism 6, and is used to assemble buckles;
[0055] The button assembly mechanism 8 is set on the machine base 1 and corresponds to multiple jig plates 3, and is used to assemble the second set of buttons;
[0056] The height detector 9 is fixedly connected to the machine base 1 and corresponds to the button assembly mechanism 8;
[0057] The height detector 10 is fixedly connected to the machine base 1 and corresponds to multiple fixture plates 3;
[0058] The dial feeding mechanism 11 is mounted on the machine base 1 and is used to assemble the dial.
[0059] The laser engraving device 12 is fixedly connected to the machine base 1 and corresponds to multiple jig plates 3;
[0060] Laser marking machine 13 is fixedly connected to machine base 1 and corresponds to multiple fixture plates 3;
[0061] The barcode scanner 14 is fixedly connected to the machine base 1 and corresponds to multiple fixture plates 3.
[0062] In this embodiment, the operating panel is placed on the jig plate 3 at the loading end of the annular conveyor 2. The annular conveyor 2 drives the jig plate 3 to be conveyed around. The jig plate 3 first passes through an oiling mechanism 4, which applies oil to one side of the operating panel. The jig plate 3 continues to move and passes through a flipping mechanism 5, which flips the operating panel. The flipped operating panel is then aligned with another oiling mechanism 4 by the jig plate 3, which applies oil to the other side of the operating panel, so that the operating panel is oiled from both sides. After the oiling is completed, the jig plate 3 continues to move and passes through a dual-station loading mechanism 6, a snap-fit assembly mechanism 7, a button assembly mechanism 8, an upper height detector 10, and a dial wheel loading mechanism 11 in sequence. The dual-station loading mechanism 6 uses oil lubrication to stably assemble the first set of buttons onto the operating panel. At the same time, the snap-fit assembly mechanism 7 cooperates with the dual-station loading mechanism 6 to install the snap-fit on the operating panel from the bottom, so that the snap-fit and the first set of buttons are aligned. After the buttons are securely mounted on the control panel, the fixture plate 3 aligns the control panel with the button assembly mechanism 8. The button assembly mechanism 8 then installs the second set of buttons onto the control panel. Simultaneously, the lower height detector 9 detects the installation depth of the buttons and clips on the control panel from the bottom to prevent over-installation. After the second set of buttons is installed, the control panel moves to align with the upper height detector 10, which detects the height of the buttons. Then, the control panel passes through the dial feeding mechanism 11, which assembles the rotary buttons (dial) onto the control panel, thus completing the assembly of all buttons. Finally, the control panel passes through the laser engraving device 12, the laser marking machine 13, and the barcode scanner 14 to return to the loading position for removal. The laser engraving device 12 laser engraves function markings on the buttons for easy operation by the driver. The laser marking machine 13 performs laser marking from the side, enabling the barcode scanner 14 to record product information.
[0063] Specifically, each oiling mechanism 4 includes a three-axis guide rail module 41 and an oiling device 42. The three-axis guide rail module 41 is fixedly connected to the machine base 1, and the oiling device 42 is set on the three-axis guide rail module 41, and the oiling device 42 corresponds to multiple fixture plates 3.
[0064] In this embodiment, the operation panel is controlled by the oiling mechanism 4, and the three-axis guide rail module 41 controls the movement of the oiling device 42. The oiling device 42 applies oil to one surface of the operation panel, which facilitates the subsequent installation and pressing of the buttons.
[0065] Specifically, the flipping mechanism 5 includes two lifting and rotating modules 51 and two clamping cylinders 52. The two lifting and rotating modules 51 are fixedly connected to the machine base 1, and the two clamping cylinders 52 are respectively set on the two lifting and rotating modules 51, and the two clamping cylinders 52 correspond to multiple fixture plates 3.
[0066] In this embodiment, after the operation panel is lubricated by an oiling mechanism 4, it moves to correspond with the flipping mechanism 5. The two lifting and rotating modules 51 control the two clamping cylinders 52 to move down and clamp the operation panel, and then flip the operation panel so that its other side faces up, so that the next oiling mechanism 4 can lubricate it.
[0067] Specifically, the dual-station loading mechanism 6 includes a loading conveying module 61, a loading lifting module 62, a loading transfer module 63, a loading positioning module 64, and a combined robot arm 65. The loading conveying module 61 is fixedly connected to the machine base 1, the loading lifting module 62 is fixedly connected to the machine base 1 and corresponds to the loading conveying module 61, the loading transfer module 63 is fixedly connected to the machine base 1 and corresponds to the loading lifting module 62, the loading positioning module 64 is fixedly connected to the machine base 1 and corresponds to the loading transfer module 63, and the combined robot arm 65 is fixedly connected to the machine base 1 and corresponds to the loading positioning module 64.
[0068] In this embodiment, when the operation panel moves to the corresponding dual-station feeding mechanism 6, the feeding conveying module 61 delivers the first set of buttons to the corresponding feeding lifting module 62. The feeding lifting module 62 lifts the first set of buttons to the corresponding feeding transfer module 63. The feeding transfer module 63 grabs the first set of buttons and places them on the feeding positioning module 64 for positioning. The combined robot arm 65 grabs the first set of buttons and assembles them onto the operation panel.
[0069] Specifically, the snap-fit assembly mechanism 7 includes a feeder 71, a detection camera 72, a material handling robot 73, a linear guide module 74, a lifting cylinder module 75, and a positioning camera 76. The feeder 71 is fixedly connected to the machine base 1, the detection camera 72 is fixedly connected to the machine base 1 and corresponds to the feeder 71, the material handling robot 73 is fixedly connected to the machine base 1 and corresponds to the feeder 71, the linear guide module 74 is fixedly connected to the machine base 1, the lifting cylinder module 75 is slidably connected to the linear guide module 74 and corresponds to the material handling robot 73, and the positioning camera 76 is fixedly connected to the linear guide module 74 and corresponds to the material handling robot 73.
[0070] In this embodiment, when the combined robotic arm 65 assembles the first set of buttons on the operation panel, the feeder 71 vibrates to feed the material, providing a latch for the picking robotic arm 73. The picking robotic arm 73 accurately grasps the latch through visual detection by the detection camera 72. The picking robotic arm 73 places the grasped latch onto the lifting cylinder module 75. During the placement process, the positioning camera 76 detects the position of the latch, enabling the picking robotic arm 73 to adjust the placement angle of the latch and accurately place it on the lifting cylinder module 75. The linear slide rail module 74 controls the lifting cylinder module 75 to move to the lower side of the operation panel. In conjunction with the combined robotic arm 65 pressing the first set of buttons, the lifting cylinder module 75 lifts the latch and inserts it into the operation panel.
[0071] Specifically, the button assembly mechanism 8 includes a button conveying module 81, a button lifting module 82, a material handling and transfer module 83, a material handling and positioning module 84, and an assembly robot 85. The button conveying module 81 is fixedly connected to the machine base 1, the button lifting module 82 is fixedly connected to the machine base 1 and corresponds to the button conveying module 81, the material handling and transfer module 83 is fixedly connected to the machine base 1 and corresponds to the button lifting module 82, the material handling and positioning module 84 is fixedly connected to the machine base 1 and corresponds to the material handling and transfer module 83, and the assembly robot 85 is fixedly connected to the machine base 1 and corresponds to the material handling and positioning module 84 and multiple fixture plates 3.
[0072] In this embodiment, after the operation panel buckle is assembled, it moves to correspond with the lower height detector 9. The button conveying module 81 delivers the second set of buttons to the button lifting module 82. The button lifting module 82 lifts the second set of buttons to correspond with the material handling and transfer module 83. The material handling and transfer module 83 grabs the second set of buttons and places them on the material handling and positioning module 84 for positioning. The assembly robot 85 grabs the second set of buttons and assembles them with the buckle on the operation panel. After the assembly is completed, the lower height detector 9 detects the bottom height of the buttons and buckle.
[0073] Specifically, the feed mechanism 11 includes a rodless cylinder 111, an inner tray 112, an outer tray 113, a belt drive 114, a clamping robot 115, a linear guide module 116, a positioning cylinder module 117, and a pressing cylinder module 118. The rodless cylinder 111 is fixedly connected to the machine base 1. The inner tray 112 and the outer tray 113 are both slidably connected to the machine base 1, with the inner tray 112 mounted on the rodless cylinder 111. The belt drive 114 is mounted on the machine base 1, and the inner tray 112 and the outer tray 113 are slidably connected to the machine base 1. One end of 13 is fixedly connected to the belt drive device 114 in an alternating manner. The clamping robot 115 is fixedly connected to the machine base 1, and the clamping robot 115 corresponds to the inner pallet 112 and the outer pallet 113. The linear guide module 116 is fixedly connected to the machine base 1. The positioning cylinder module 117 is set on the linear guide module 116, and the positioning cylinder module 117 corresponds to multiple jig plates 3. The pressing cylinder module 118 is fixedly connected to the machine base 1, and the pressing cylinder module 118 corresponds to multiple jig plates 3.
[0074] In this embodiment, after the operation panel is moved, it corresponds to the dial wheel feeding mechanism 11. The dial wheel is placed on the inner tray 112 and the outer tray 113. The rodless cylinder 111 controls the movement of the inner tray 112 to correspond to the gripping robot 115. The gripping robot 115 grabs the dial wheel and places it on the operation panel. The linear guide module 116 controls the positioning cylinder module 117 to move to the lower side of the operation panel. The positioning cylinder module 117 makes the output end penetrate into the operation panel to position the dial wheel. The pressing cylinder module 118 presses down on the dial wheel to assemble it into the operation panel. The positioning cylinder module 117 holds the dial wheel to prevent over-pressing. When the inner tray 112 moves, it will drive the outer tray 113 to move in the opposite direction through the belt drive device 114. The outer tray 113 moves outside the inner tray 112, forming an alternating feeding.
[0075] Working Principle: During the assembly of automotive buttons, the operating panel is first placed on the jig plate 3 at the loading end of the circular conveyor 2. The circular conveyor 2 drives the jig plate 3 to rotate and convey. The jig plate 3 first passes through a three-axis guide rail module 41 and an oiling device 42. The three-axis guide rail module 41 moves while the oiling device 42 applies oil to one side of the operating panel. The jig plate 3 continues to move past two clamping cylinders 52. The two lifting and rotating modules 51 control the two clamping cylinders 52 to move down and clamp the operating panel. Then, the panel is flipped so that the other side of the operating panel faces upward. The flipped operating panel continues to move through the jig plate 3 to correspond with another three-axis guide rail module 41 and oiling device 42. The other three-axis guide rail module 41 moves... Another oiling device 42 applies oil to the other side of the control panel, ensuring that both sides of the control panel are oiled. After oiling, the fixture plate 3 continues to move, passing sequentially through the combined robot 65, the lifting cylinder module 75, and the assembly robot 85. The feeding and conveying module 61 transports the first set of buttons to the corresponding feeding and lifting module 62. The feeding and lifting module 62 lifts the first set of buttons to the corresponding feeding and transfer module 63. The feeding and transfer module 63 grasps the first set of buttons and places them on the feeding and positioning module 64 for positioning. The combined robot 65 grasps the first set of buttons and assembles them onto the control panel. Simultaneously, the feeder 71 vibrates to provide a latch for the picking robot 73. The picking robot 73 accurately grasps the latch through visual detection by the detection camera 72. The picking robot 73 places the gripped buckle onto the lifting cylinder module 75. During placement, the positioning camera 76 detects the buckle's position, allowing the picking robot 73 to adjust the buckle's placement angle and accurately place it onto the lifting cylinder module 75. The linear guide module 74 controls the lifting cylinder module 75 to move to the lower side of the operation panel. Together with the combined robot 65, it presses the first set of buttons into place. The lifting cylinder module 75 lifts the buckle and inserts it into the operation panel, ensuring a secure assembly of the buckle and the first set of buttons. After button assembly, the fixture plate 3 aligns the operation panel with the lower height detector 9. The button conveying module 81 then conveys the second set of buttons to the button lifting module 82, which lifts the second set of buttons. Corresponding to the material handling and transfer module 83, the material handling and transfer module 83 grasps the second set of buttons and places them on the material handling and positioning module 84 for positioning. The assembly robot 85 grasps the second set of buttons and assembles them onto the operation panel with the buckles. At the same time, the lower height detector 9 detects the installation depth of the buttons and buckles on the operation panel from the bottom to prevent over-installation of the buttons and buckles. After the second set of buttons is installed, the operation panel moves to align with the upper height detector 10. The upper height detector 10 detects the height of the buttons. Then, the operation panel passes through the clamping robot 115, which grasps the inner tray 112 or the outer tray 113 and places it onto the operation panel using the dial wheel. The linear guide module 116 controls the positioning cylinder module 117 to move to the lower side of the operation panel.Positioning cylinder module 117 positions the output end through the control panel to position the dial wheel. Pressing cylinder module 118 presses down on the dial wheel to assemble it into the control panel. Positioning cylinder module 117 holds the dial wheel in place to prevent over-pressing, thus completing the assembly of all buttons. Finally, the control panel passes through laser engraving device 12, laser marking machine 13, and barcode scanner 14 back to the loading position for removal. Laser engraving device 12 laser-engraves function markings on the buttons for easy operation by the driver. Laser marking machine 13 performs side laser marking, enabling barcode scanner 14 to record product information. After recording, the product is moved to the loading position for removal.
[0076] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. A full-automatic assembling equipment for automobile key, Its characteristics include: Machine (1); A ring conveyor (2) is fixedly connected to the machine base (1); The jig plate (3) is provided in multiple parts, all of which are fixedly connected to the annular conveyor (2); Two oiling mechanisms (4) are provided, each set on the machine base (1) and corresponding to multiple fixture plates (3), for applying oil to both sides of the operation panel; A flipping mechanism (5) is set on the machine base (1) between two oiling mechanisms (4) and corresponding to multiple fixture plates (3), and is used to flip the control panel when it is being oiled; A dual-station loading mechanism (6) is set on the machine base (1) and corresponds to multiple fixture plates (3) for assembling the first set of buttons; The buckle assembly mechanism (7) is set on the machine base (1) and corresponds to the plurality of fixture plates (3) and the dual-station feeding mechanism (6) for assembling buckles; A button assembly mechanism (8) is set on the machine base (1) and corresponds to multiple fixture plates (3) for assembling the second set of buttons; The lower height detector (9) is fixedly connected to the machine base (1) and corresponds to the button assembly mechanism (8); The upper height detector (10) is fixedly connected to the machine base (1) and corresponds to the plurality of fixture plates (3); A dial feeding mechanism (11) is installed on the machine base (1) and is used to assemble dials; A laser engraving device (12) is fixedly connected to the machine base (1) and corresponds to multiple fixture plates (3); A laser marking machine (13) is fixedly connected to the machine base (1) and corresponds to a plurality of fixture plates (3); The barcode scanner (14) is fixedly connected to the machine base (1) and corresponds to the plurality of fixture plates (3).
2. The full-automatic assembling equipment for automobile key according to claim 1, characterized in that: Each of the oiling mechanisms (4) includes a three-axis guide rail module (41) and an oiling device (42). The three-axis guide rail module (41) is fixedly connected to the machine base (1), and the oiling device (42) is set on the three-axis guide rail module (41). The oiling device (42) corresponds to multiple fixture plates (3).
3. The full-automatic assembling equipment for automobile key according to claim 2, characterized in that: The flipping mechanism (5) includes two lifting and rotating modules (51) and two clamping cylinders (52). The two lifting and rotating modules (51) are fixedly connected to the machine base (1). The two clamping cylinders (52) are respectively set on the two lifting and rotating modules (51), and the two clamping cylinders (52) correspond to multiple fixture plates (3).
4. The full-automatic assembling equipment for automobile key according to claim 3, characterized in that: The dual-station loading mechanism (6) includes a loading conveying module (61), a loading lifting module (62), a loading transfer module (63), a loading positioning module (64), and a combined robotic arm (65). The loading conveying module (61) is fixedly connected to the machine base (1), and the loading lifting module (62) is fixedly connected to the machine base (1), with the loading lifting module (62) corresponding to the loading conveying module (61). The material transfer module (63) is fixedly connected to the machine base (1), and the material transfer module (63) corresponds to the material lifting module (62). The material positioning module (64) is fixedly connected to the machine base (1), and the material positioning module (64) corresponds to the material transfer module (63). The combined robot (65) is fixedly connected to the machine base (1), and the combined robot (65) corresponds to the material positioning module (64).
5. The full-automatic assembling equipment for automobile key according to claim 4, characterized in that: The buckle assembly mechanism (7) includes a feeder (71), a detection camera (72), a material handling robot (73), a linear guide module (74), a lifting cylinder module (75), and a positioning camera (76). The feeder (71) is fixedly connected to the machine base (1), the detection camera (72) is fixedly connected to the machine base (1), and the detection camera (72) corresponds to the feeder (71). The material handling robot (73) is fixedly connected to the machine base (1). The material handling robot (73) is connected to the feeder (71), the linear slide rail module (74) is fixedly connected to the machine base (1), the lifting cylinder module (75) is slidably connected to the linear slide rail module (74), and the lifting cylinder module (75) is connected to the material handling robot (73). The positioning camera (76) is fixedly connected to the linear slide rail module (74), and the linear slide rail module (74) is connected to the material handling robot (73).
6. The full-automatic assembling equipment for automobile key according to claim 5, characterized in that: The button assembly mechanism (8) includes a button conveying module (81), a button lifting module (82), a material handling and transfer module (83), a material handling and positioning module (84), and an assembly robot (85). The button conveying module (81) is fixedly connected to the machine base (1). The button lifting module (82) is fixedly connected to the machine base (1) and corresponds to the button conveying module (81). The material handling and transfer module (83) is fixedly connected to the machine base (1) and corresponds to the button lifting module (82). The material handling and positioning module (84) is fixedly connected to the machine base (1) and corresponds to the material handling and transfer module (83). The assembly robot (85) is fixedly connected to the machine base (1) and corresponds to the material handling and positioning module (84) and multiple jig plates (3).
7. The full-automatic assembling equipment for automobile key according to claim 6, characterized in that: The feed mechanism (11) includes a rodless cylinder (111), an inner tray (112), an outer tray (113), a belt drive (114), a clamping robot (115), a linear guide module (116), a positioning cylinder module (117), and a pressing cylinder module (118). The rodless cylinder (111) is fixedly connected to the machine base (1). The inner tray (112) and the outer tray (113) are both slidably connected to the machine base (1), and the inner tray (112) is mounted on the rodless cylinder (111). The belt drive (114) is mounted on the machine base (1), and the inner tray (112) and the outer tray... One end of (113) is fixedly connected to the belt drive device (114) in an alternating manner. The clamping manipulator (115) is fixedly connected to the machine base (1), and the clamping manipulator (115) corresponds to the inner tray (112) and the outer tray (113). The linear guide module (116) is fixedly connected to the machine base (1). The positioning cylinder module (117) is set on the linear guide module (116), and the positioning cylinder module (117) corresponds to multiple jig plates (3). The pressing cylinder module (118) is fixedly connected to the machine base (1), and the pressing cylinder module (118) corresponds to multiple jig plates (3).