Wear-resistant outdoor woven fabric

By designing an abrasion-resistant layer and a raised structure on the surface of the woven fabric, the problem of abrasion of the waterproof coating is solved, achieving abrasion resistance, waterproofing and antibacterial effects, and improving durability for outdoor use.

CN224392095UActive Publication Date: 2026-06-23ZHEJIANG LVJIN TEXTILE TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG LVJIN TEXTILE TECH CO LTD
Filing Date
2025-06-20
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

The waterproof coating of existing woven fabrics is easily worn away when used outdoors, resulting in a reduction in waterproofing ability.

Method used

A wear-resistant outdoor woven fabric has been designed, including a surface layer and an abrasion-resistant layer. The surface layer has raised sections and a waterproof layer. The abrasion-resistant layer is fixedly connected to the surface layer by connecting strips. The abrasion-resistant layer is made of abrasion-resistant yarn woven into a plain weave, and the surface layer is made of antibacterial yarn woven into a satin weave. The raised design increases the surface roughness to improve static friction.

Benefits of technology

It effectively protects the waterproof layer from wear, improves the waterproof ability of the woven fabric, reduces the possibility of relative movement with the ground, and enhances its abrasion resistance and antibacterial ability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224392095U_ABST
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Abstract

The utility model discloses wear -resisting outdoor woven cloth relates to the fabric technology, and its technical scheme main points are: including surface layer and wear -resistant layer, one side of surface layer is equipped with the bulge, is equipped with waterproof layer on surface layer, and wear -resistant layer is fixedly connected with surface layer through the connecting strip. When using, the waterproof layer can be better protected by surface layer and wear -resistant layer by the contact of wear -resistant layer and ground and the contact of surface layer and picnic mat supported object, so that the waterproof layer is not easy to wear and tear, thereby can better guarantee the waterproof capacity of woven cloth, when there is object and press on the surface layer, the gravity of object is pressed on wear -resistant layer through the bulge, makes the side of wear -resistant layer and ground and forms the uneven surface, improves the maximum static friction between wear -resistant layer and ground, and the outer wrapping yarn of using chinlon fibre production can better guarantee the wear resistance of wear -resistant yarn.
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Description

Technical Field

[0001] This utility model relates to fabric technology, and more specifically, to abrasion-resistant outdoor woven fabric. Background Technology

[0002] Woven fabric is a type of fabric made by weaving warp and weft yarns on a loom according to a specific pattern. This weaving method gives woven fabric the advantage of a smooth surface that is not easily deformed, making it a common material for outdoor products such as picnic mats, tents, and tarps.

[0003] Picnic mats typically have a waterproof coating applied to the woven fabric to ensure their waterproof capabilities. However, because picnic mats frequently rub against external objects, this waterproof coating is prone to wear and tear, leading to a reduction in the waterproofing ability of the woven fabric.

[0004] Therefore, a new solution is needed to address this problem. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide wear-resistant outdoor woven fabric.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: abrasion-resistant outdoor woven fabric, including a surface layer and an abrasion-resistant layer, wherein the surface layer has a protrusion on the side facing the abrasion-resistant layer, the protrusion forming a gap between the abrasion-resistant layer and the surface layer, and a waterproof layer covering the protrusion and the sidewall of the surface layer is provided on the surface layer, and the abrasion-resistant layer is fixedly connected to the surface layer by connecting strips, with several protrusions spaced between two adjacent connecting strips.

[0007] The present invention is further configured such that: a plurality of grooves are provided on the side of the protrusion away from the surface, the plurality of grooves are distributed at equal intervals along the length direction of the protrusion, and the plurality of grooves are also provided on the connecting strip.

[0008] The present invention is further configured such that: a cavity is formed in the middle of the protrusion along the length of the protrusion, and the groove communicates with the cavity.

[0009] The present invention is further configured such that: the wear-resistant layer is formed by weaving wear-resistant yarn into a plain weave, and the surface layer is formed by weaving antibacterial yarn into a satin weave.

[0010] The present invention is further configured such that: the wear-resistant yarn includes a core yarn and two outer yarns wound around the core yarn, wherein the twist of the two outer yarns on the core yarn is 590 twists / meter to 620 twists / meter.

[0011] The present invention is further configured such that: the core yarn comprises two strands of low-elastic polyester yarn spirally wound together, and the twist direction of the two strands of low-elastic polyester yarn is opposite to the twist direction of the two outer yarns.

[0012] The present invention is further configured such that: the outer covering yarn is made of several nylon fibers twisted together, and the low-elastic polyester yarn is made of several polyester fibers twisted together.

[0013] In summary, this utility model has the following beneficial effects:

[0014] When using a picnic mat made of this woven fabric, the abrasion-resistant layer is in direct contact with the ground, and the surface layer is in direct contact with the object supported by the picnic mat. This allows the waterproof layer to be well protected by the surface layer and the abrasion-resistant layer, making the waterproof layer less prone to wear and tear. This effectively ensures the waterproof capability of the woven fabric and prevents water from seeping onto the surface layer, thus affecting its use. When an object is pressed on the surface layer, the weight of the object causes the surface layer to deform, pressing the protrusion onto the abrasion-resistant layer. This creates an uneven surface on the side of the abrasion-resistant layer that is in contact with the ground. By increasing the surface roughness of the abrasion-resistant layer, the maximum static friction between the abrasion-resistant layer and the ground is increased, reducing the possibility of relative movement between the woven fabric and the ground during use. Attached Figure Description

[0015] Figure 1 This is a partial cross-sectional view of the present invention;

[0016] Figure 2 This is an enlarged schematic diagram of part A in this utility model;

[0017] Figure 3 This is a schematic diagram of the weaving of the wear-resistant layer in this utility model;

[0018] Figure 4 This is a schematic diagram of the surface layer in this utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the wear-resistant yarn in this utility model.

[0020] In the diagram: 1. Surface layer; 2. Abrasion-resistant layer; 3. Protrusion; 4. Connecting strip; 5. Groove; 6. Abrasion-resistant yarn; 7. Antibacterial yarn; 8. Outer wrapping yarn; 9. Low-elastic polyester yarn. Detailed Implementation

[0021] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] Durable outdoor woven fabrics, such as Figure 1 and Figure 2As shown, the picnic mat includes a surface layer 1 and an anti-abrasion layer 2. The anti-abrasion layer 2 is in direct contact with the ground. A protrusion 3 is attached to the side of the surface layer 1 facing the anti-abrasion layer 2, creating a gap between the anti-abrasion layer 2 and the surface layer 1. A waterproof layer covering the protrusions 3 and the sidewalls of the surface layer 1 is provided on the surface layer 1. The anti-abrasion layer 2 is fixedly connected to the surface layer 1 by connecting strips 4, with several protrusions 3 spaced between adjacent connecting strips 4. When using a picnic mat made of this woven fabric, the anti-abrasion layer 2 directly contacts the ground, while the surface layer 1 directly contacts the object supported by the picnic mat, allowing the waterproof layer to be effectively protected by the surface layer. Protected by the surface layer 1 and the abrasion-resistant layer 2, the waterproof layer is not easily worn, thus ensuring the waterproof capability of the woven fabric. It can effectively prevent water from the ground from seeping into the surface layer 1 and affecting people's use. When an object is pressed on the surface layer 1, the weight of the object will cause the surface layer 1 to deform, thus pressing the protrusion 3 onto the abrasion-resistant layer 2. An uneven surface is formed on the side of the abrasion-resistant layer 2 that is in contact with the ground. By increasing the surface roughness of the abrasion-resistant layer 2, the maximum static friction between the abrasion-resistant layer 2 and the ground is increased, reducing the possibility of the woven fabric moving relative to the ground during use.

[0023] like Figures 1 to 5As shown, the protrusion 3 is made of rubber material. Several grooves 5 are formed on the side of the protrusion 3 away from the surface 1. These grooves 5 are also located on the connecting strip 4. The grooves 5 are evenly spaced along the length of the protrusion 3, and their depth is greater than half the height of the protrusion 3. The placement of the grooves 5 on the protrusion 3 results in a thinner protrusion 3. When storing folded woven fabric, it can be bent along the grooves 5, making the arrangement of the protrusion 3 and connecting strip 4 less likely to affect the folding and storage of the woven fabric. A cavity is formed in the middle of the protrusion 3, extending along its length. The cavity completely penetrates the protrusion 3, and the grooves 5 communicate with the cavity. This arrangement allows the protrusion 3 to collapse along the cavity when the surface 1 is subjected to the weight of an object. To reduce the unevenness of surface layer 1 and improve the smoothness of the woven fabric surface, the abrasion-resistant layer 2 is formed by weaving abrasion-resistant yarn 6 into a plain weave. This arrangement allows the warp and weft abrasion-resistant yarns 6 to interweave alternately, creating numerous interlacing points on the abrasion-resistant layer 2. When the abrasion-resistant layer 2 rubs against the ground, these numerous interlacing points can disperse the frictional stress, reducing the possibility of localized wear on the abrasion-resistant layer 2, thereby ensuring its abrasion resistance. Surface layer 1 is woven with antibacterial yarn 7 into a satin weave. Specifically, the antibacterial yarn 7 is woven by a loom to form surface layer 1. Assuming the warp weave points on the satin weave are floating and the weft weave points are sinking, the weaving cycle of the satin weave is floating-floating-sinking-floating-floating-floating, floating-floating-floating. The repeated floating and sinking, floating and sinking, floating and sinking, floating and sinking, floating and sinking, floating and sinking, floating and sinking, creates numerous floating lines on the surface layer 1 of the antibacterial yarn 7. This increases the surface roughness of the surface layer 1, reducing the likelihood of objects moving when placed on it. The antibacterial yarn 7 has good antibacterial properties, making it difficult for bacteria to grow on the surface layer 1. The antibacterial yarn 7 is made of several chitosan composite fibers twisted together. The abrasion-resistant yarn 6 includes a core yarn and two outer yarns 8 wrapped around the core yarn. The twist of the two outer yarns 8 on the core yarn is 590 twists / meter to 620 twists / meter. This twist setting results in a high twist of the outer yarns 8 on the core yarn, allowing the outer yarns 8 to provide better protection for the core yarn. The core yarn consists of two strands of low-elastic polyester spirally wound together. Yarn 9, the low-elastic polyester yarn 9 has excellent tensile strength, making the abrasion-resistant yarn 6 less prone to deformation under tension. The twist direction of the two low-elastic polyester yarns 9 is opposite to that of the two outer yarns 8. This setting allows the outer yarn 8 to generate an interaction force with the twist direction of the core yarn when it tends to deform under stress. This interaction force forms a "holding effect", which makes the core yarn and the outer yarn 8 mutually restrain each other, effectively reducing the possibility of the outer yarn 8 coming apart, thereby ensuring the integrity of the abrasion-resistant yarn 6. The outer yarn 8 is made of several nylon fibers twisted together. Nylon fibers have good abrasion resistance. Using this material can better ensure the anti-friction ability of the outer yarn 8, thereby ensuring the overall abrasion resistance of the abrasion-resistant yarn 6. The low-elastic polyester yarn 9 is made of several polyester fibers twisted together.

[0024] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A wear-resistant outdoor woven fabric, characterized by: It includes a surface layer (1) and an anti-wear layer (2). The surface layer (1) has a protrusion (3) on the side facing the anti-wear layer (2). The protrusion (3) forms a gap between the anti-wear layer (2) and the surface layer (1). The surface layer (1) is provided with a waterproof layer covering the protrusion (3) and the side wall of the surface layer (1). The anti-wear layer (2) is fixedly connected to the surface layer (1) by connecting strips (4). Several protrusions (3) are spaced between two adjacent connecting strips (4).

2. The abrasion-resistant outdoor woven fabric according to claim 1, wherein: The protrusion (3) has several grooves (5) on the side away from the surface (1). The grooves (5) are evenly distributed along the length of the protrusion (3). The grooves (5) are also provided on the connecting strip (4).

3. The abrasion-resistant outdoor woven fabric according to claim 2, wherein: The protrusion (3) has a cavity in the middle that is arranged along the length of the protrusion (3), and the groove (5) is connected to the cavity.

4. The abrasion-resistant outdoor woven fabric of claim 1, wherein: The abrasion-resistant layer (2) is formed by weaving abrasion-resistant yarn (6) into a plain weave, and the surface layer (1) is formed by weaving an antibacterial yarn (7) into a satin weave.

5. The abrasion-resistant outdoor woven fabric according to claim 4, wherein: The wear-resistant yarn (6) includes a core yarn and two outer yarns (8) wrapped around the core yarn. The twist of the two outer yarns (8) on the core yarn is 590 twists / meter to 620 twists / meter.

6. The abrasion-resistant outdoor woven fabric according to claim 5, wherein: The core yarn comprises two strands of low-elastic polyester yarn (9) spirally intertwined, with the twist direction of the two strands of low-elastic polyester yarn (9) opposite to that of the two outer yarns (8).

7. The abrasion-resistant outdoor woven fabric according to claim 6, characterized in that: The outer yarn (8) is made of several nylon fibers twisted together, and the low-elastic polyester yarn (9) is made of several polyester fibers twisted together.