Automatic sheathing device for ultraviolet lamp tube

Abstract

The utility model relates to ultraviolet lamp sleeve technology field especially relates to an automatic sleeve device for ultraviolet lamp, including device frame, the rotatory material frame is connected with on device frame, the one side of rotatory material frame is installed with the tilt frame, the outside of device frame is provided with base, the rotatory material frame is connected with the turnover frame on base, the tilt frame is arranged and is placed with ultraviolet lamp, the movable joint of push piece has in rotatory material frame, one end of push piece is connected with drive piece. The scheme, reduced the manual sleeve possibility of needing manual sleeve in the lamp sleeve process, reduced the possible of the lamp breakage of existing in the work process to the harm of manual, improved the efficiency of lamp automatic sleeve, can reduce the frequency of manual participation, also improved the device working environment more safe effect, even if the damage also will not produce damage to manual.

Description

Technical Field

[0001] This utility model relates to the field of ultraviolet lamp tube housing technology, and in particular to an automatic housing device for ultraviolet lamp tubes. Background Technology

[0002] In the production process of ultraviolet lamps, the casing process is a key step to ensure the safe transportation of the lamps and to prevent them from being contaminated or physically damaged before use. This process requires the corrugated paper tube to be precisely installed on the outside of the ultraviolet lamp to form an effective protective structure.

[0003] Currently, most small and medium-sized manufacturing enterprises in the industry still rely on manual labor for the casing operation. The specific process involves operators manually taking UV lamps from the material rack, then placing pre-placed corrugated cardboard tubes onto the lamps one by one, and finally tidying up and storing the casingd lamps. This process is inefficient. Manual casing operation depends on the operator's hand dexterity and skill. Casing a single lamp is time-consuming, and prolonged operation can easily lead to operator fatigue, further reducing the operating speed. On the other hand, UV lamps are fragile glass products. Improper handling during manual handling can easily cause the lamps to break, resulting in material waste and the possibility of glass shards injuring operators, posing a safety hazard. Therefore, an automatic casing device for UV lamps is proposed. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic casing device for ultraviolet lamps.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic casing device for ultraviolet lamp tubes includes a frame, a rotating material rack rotatably connected to the frame, an inclined frame mounted on one side of the rotating material rack, a base on the outer side of the frame, a flipping frame rotatably connected to the base, ultraviolet lamp tubes arranged on the inclined frame, a pusher plate movably connected inside the rotating material rack, and a drive block connected to one end of the pusher plate.

[0007] Preferably, two device frames are symmetrically arranged, and the two ends of the rotating material rack are rotatably connected between the two device frames. A toothed ring is fixedly installed on the outer surface of one end of the rotating material rack. A second motor is installed on one of the device frames, and a drive toothed plate is installed on the output end of the second motor. The drive toothed plate meshes with the bottom side of the toothed ring, and the rotating material rack is rotatably connected between the device frames.

[0008] Preferably, a limiting strip is fixedly installed between the device frames. A first lead screw and a second lead screw are respectively installed on the upper and lower sides of the limiting strip. A driving block is threadedly connected to the outer surface of the first lead screw and the second lead screw. One end of the two driving blocks is slidably connected to the top and bottom surfaces of the limiting strip, respectively. A slot is opened on the other end of the two driving blocks.

[0009] Preferably, a gear plate is installed on one end of both the first lead screw and the second lead screw, and the two gears mesh with each other. The gear plate is located on the outside of one of the device frames. A support frame is also installed on the device frame, and a first motor is provided on the support frame. A drive gear is provided on the output end of the first motor, and the drive gear meshes with one of the gear plates.

[0010] Preferably, the rotating material rack has multiple material feeding slots, each of which has a through slot. A limiting slide rod is installed between the inner walls of each through slot, and a push plate is movably connected to each limiting slide rod. The inner end of the push plate is connected to the slot, and the push plate is movably connected to the limiting slide rod. Multiple ball bearings are installed on both sides of each material feeding slot, and the ball bearings are located on both sides of the top opening of the through slot.

[0011] Preferably, the inclined frame is equipped with supports on both sides, and an arc-shaped protective plate is installed between the supports. Multiple ball bearings are also provided on the inner wall of the arc-shaped protective plate. The bottom end of the inclined frame corresponds to the position of the feeding trough. The base is located on the rear side of the device frame. A third motor is installed on the base. A flipping frame is connected to the output end of the third motor. A storage slot is provided on the flipping frame. The storage slot corresponds to the feeding trough at the top of the rotating material rack. Corrugated paper tubes are placed in the storage slot.

[0012] The beneficial effects of this utility model are:

[0013] This solution uses an inclined frame to facilitate the queuing of lamp tubes into the rotating material rack. The rotating material rack can rotate the lamp tubes one by one to the corresponding position. The push plate and drive block can push the lamp tubes into the paper tubes. The flipping frame can facilitate the rotation of the lamp tubes to the specified angle for unloading.

[0014] This solution reduces the possibility of manual encasing of lamp tubes, lowers the risk of lamp tube breakage and injury to workers, improves the efficiency of automatic lamp tube encasing, reduces the frequency of manual intervention, and enhances the safety of the working environment, ensuring that even if damage occurs, it will not cause injury to workers. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an automatic housing device for ultraviolet lamp tubes proposed in this utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of an automatic housing device for ultraviolet lamps proposed in this utility model;

[0017] Figure 3 This is a cross-sectional structural diagram of the rotating material rack and the device frame.

[0018] Figure 4 This is a front view structural diagram of the rotating material rack and device frame section;

[0019] Figure 5 This is a schematic diagram of the main structure of the mounting frame.

[0020] Figure 6 This is a schematic diagram of the rotating material rack section.

[0021] In the diagram: 1. Device frame; 2. Rotating material rack; 3. Arc-shaped protective plate; 4. Inclined frame; 5. Gear ring; 6. Ball bearing; 7. Push plate; 8. First motor; 9. Second motor; 10. Base; 11. Third motor; 12. Tilting frame; 13. Drive block; 14. Bracket; 15. Limiting slide bar; 16. First lead screw; 17. Limiting strip; 18. Second lead screw; 19. Gear plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example: Refer to Figure 1-6 An automatic housing device for ultraviolet lamps includes a frame 1, a rotating material rack 2 rotatably connected to the frame 1, an inclined frame 4 mounted on one side of the rotating material rack 2, a base 10 on the outer side of the frame 1, a flipping frame 12 rotatably connected to the base 10, ultraviolet lamps arranged on the inclined frame 4, a pusher 7 movably connected inside the rotating material rack 2, a drive block 13 connected to one end of the pusher 7, two symmetrically arranged frame 1s, the two ends of the rotating material rack 2 rotatably connected between the two frame 1s, a toothed ring 5 fixedly mounted on the outer surface of one end of the rotating material rack 2, a second motor 9 mounted on one of the frame 1s, a drive toothed plate mounted on the output end of the second motor 9, the drive toothed plate meshing with the bottom side of the toothed ring 5, the rotating material rack 2 rotatably connected between the frame 1s acts to feed the lamps one by one and rotate them to the top, so that they correspond to the position of the flipping frame 12.

[0024] Specifically, a limiting strip 17 is fixedly installed between the device frames 1. A first lead screw 16 and a second lead screw 18 are respectively installed on the upper and lower sides of the limiting strip 17. A drive block 13 is threadedly connected to the outer surface of the first lead screw 16 and the second lead screw 18. One end of the two drive blocks 13 is slidably connected to the top and bottom surfaces of the limiting strip 17 to prevent the drive blocks 13 from shifting and rotating during movement. A slot is opened on the other end of the two drive blocks 13 to facilitate the adaptation with the push plate 7.

[0025] Furthermore, a gear 19 is installed on one end of both the first lead screw 16 and the second lead screw 18. The two gears mesh with each other to facilitate the simultaneous movement of the upper and lower drive blocks 13. The gear 19 is located on the outside of one of the device frames 1. A support frame is also installed on the device frame 1. A first motor 8 is installed on the support frame. A drive gear is installed on the output end of the first motor 8. The drive gear meshes with one of the gear 19 to facilitate the rotation drive of the lead screw.

[0026] Furthermore, the rotating material rack 2 has multiple material feeding slots for easy insertion of lamp tubes. Each material feeding slot has a through slot, and a limiting slide bar 15 is installed between the inner walls of each through slot to push the lamp tube into the paper tube. Each limiting slide bar 15 is movably connected to a push plate 7 to make its movement more stable. The inner end of the push plate 7 is connected to a slot, so that the upper push plate 7 can be pushed forward at the same time, and the lower push plate 7 can be returned to its position. The push plate 7 is movably connected to the limiting slide bar 15. Multiple ball bearings 6 are installed on both sides of the material feeding slot. The ball bearings 6 are made of soft plastic and are located on both sides of the top opening of the through slot. Magnetic blocks are installed on both sides of the through slot, and the push plate 7 is attracted to the magnetic blocks to prevent the push plate 7 from loosening during rotation.

[0027] In this embodiment, brackets 14 are installed on both sides of the tilting frame 4, and an arc-shaped protective plate 3 is installed between the brackets 14 to avoid the risk of the lamp tube falling during rotation. Multiple ball bearings 6 are also provided on the inner wall of the arc-shaped protective plate 3. The bottom end of the tilting frame 4 corresponds to the position of the feeding trough. The base 10 is located on the rear side of the device frame 1. A third motor 11 is installed on the base 10. A flipping frame 12 is connected to the output end of the third motor 11. A storage slot is provided on the flipping frame 12. The storage slot corresponds to the feeding trough at the top of the rotating material rack 2. Corrugated paper tubes are placed in the storage slot.

[0028] Working principle: A lamp tube with foam end caps is placed on the inclined frame 4. When the equipment is working, the second motor 9 is controlled to rotate. The rotation of the gear ring 5 drives the rotating material rack 2 to rotate. When it reaches the designated position, the lamp tube inside the inclined frame 4 rolls into the feeding trough of the rotating material rack 2. At this time, the second motor 9 is controlled to rotate again, and the rotating material rack 2 rotates the lamp tube 90 degrees to the top surface. During this process, due to the resistance of the rear lamp tube and the limitation of the arc-shaped protective plate 3, the lamp tube will not fall. When the lamp tube rotates to the top surface, the bottom end of one of its push plates 7 connects to the upper drive. Inside the slot of the moving block 13, the first motor 8 is controlled to rotate, and the first lead screw 16 and the second lead screw 18 will rotate synchronously. The upper drive block 13 will push the pusher 7 forward, pushing the top lamp tube into the corrugated paper tube of the flipping frame 12. At the same time, the lower drive block 13 will push the lower pusher 7 backward, returning it to its initial position. After the lamp tube is pushed into the corrugated paper tube, the third motor 11 is controlled to rotate, and the flipping frame 12 will tilt and move the lamp tube backward to fully enter the corrugated paper tube. This also makes it easier to remove the lamp tube and put it back into the corrugated paper tube to repeat the above operation.

[0029] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0030] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic housing device for ultraviolet lamps, characterized in that, include: The device frame (1) is rotatably connected to a rotating material rack (2). An inclined frame (4) is installed on one side of the rotating material rack (2). A base (10) is provided on the outside of the device frame (1). A flipping frame (12) is rotatably connected to the base (10). Ultraviolet lamps are arranged on the inclined frame (4). A pusher (7) is movably connected inside the rotating material rack (2). A drive block (13) is connected to one end of the pusher (7).

2. The automatic housing device for ultraviolet lamps according to claim 1, characterized in that, Two device frames (1) are symmetrically arranged. The two ends of the rotating material rack (2) are rotatably connected between the two device frames (1). A toothed ring (5) is fixedly installed on the outer surface of one end of the rotating material rack (2). A second motor (9) is installed on one of the device frames (1). A drive toothed plate is installed on the output end of the second motor (9). The drive toothed plate meshes with the bottom side of the toothed ring (5). The rotating material rack (2) is rotatably connected between the device frames (1).

3. The automatic housing device for ultraviolet lamps according to claim 2, characterized in that, Limiting strips (17) are fixedly installed between the device frame (1). A first lead screw (16) and a second lead screw (18) are respectively installed on the upper and lower sides of the limiting strip (17). A drive block (13) is threadedly connected to the outer surface of the first lead screw (16) and the second lead screw (18). One end of the two drive blocks (13) is slidably connected to the top and bottom surfaces of the limiting strip (17), respectively. A slot is opened on the other end of the two drive blocks (13).

4. The automatic housing device for ultraviolet lamps according to claim 3, characterized in that, A gear plate (19) is installed on one end of the first lead screw (16) and the second lead screw (18). The two gears mesh with each other. The gear plate (19) is located on the outside of one of the device frames (1). A support frame is also installed on the device frame (1). A first motor (8) is installed on the support frame. A drive gear is installed on the output end of the first motor (8). The drive gear meshes with one of the gear plates (19).

5. An automatic housing device for ultraviolet lamps according to claim 4, characterized in that, The rotating material rack (2) is provided with multiple material feeding slots, each of which is provided with a through slot. Limiting slide rods (15) are installed between the inner walls of the through slots. Push plates (7) are movably connected to the limiting slide rods (15). The inner end of the push plate (7) is connected to the slot. The push plate (7) is movably connected to the limiting slide rods (15). Multiple balls (6) are installed on both sides of the material feeding slot. The balls (6) are located on both sides of the top opening of the through slot.

6. An automatic housing device for ultraviolet lamps according to claim 5, characterized in that, The inclined frame (4) is equipped with brackets (14) on both sides, and an arc-shaped protective plate (3) is installed between the brackets (14). Multiple balls (6) are also provided on the inner wall of the arc-shaped protective plate (3). The bottom end of the inclined frame (4) corresponds to the position of the feeding trough. The base (10) is located on the rear side of the device frame (1). A third motor (11) is installed on the base (10). A flipping frame (12) is connected to the output end of the third motor (11). A storage slot is provided on the flipping frame (12). The storage slot corresponds to the feeding trough at the top of the rotating material rack (2). Corrugated paper tubes are placed in the storage slot.

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