Environment-friendly impact-resistant battery pack transportation packaging structure
By using honeycomb panel materials in the side packaging blocks, top packaging panels, and outer packaging boxes, the problems of pressure difference and environmental protection during battery pack transportation are solved, achieving efficient and safe battery pack transportation packaging, reducing costs and meeting environmental protection requirements.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU KAIYISI INTELLIGENT DRIVING TECH CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-06-23
AI Technical Summary
Existing battery pack transport packaging uses pearl cotton material, which has low density and poor compression resistance, making it easy for battery packs to be crushed when stacked. It is also not environmentally friendly and difficult to recycle.
The battery pack is packaged using a structure consisting of side packaging blocks, top packaging panels, and an outer packaging box. The packaging blocks and panels are made of honeycomb panel material and have a reserved adjustment distance to achieve overall packaging of the battery pack, enhance its pressure resistance, and meet environmental protection requirements through the biodegradability and recyclability of the honeycomb panels.
It effectively avoids the crushing and damage of battery packs during transportation, improves transportation reliability and safety, reduces production costs, and meets environmentally friendly packaging requirements. The high compressive strength and biodegradability of honeycomb panels are superior to those of pearl cotton.
Smart Images

Figure CN224393356U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of battery pack transport packaging technology, specifically relating to an environmentally friendly and impact-resistant battery pack transport packaging structure. Background Technology
[0002] Battery packs need to be packaged with filler materials during transportation to prevent damage.
[0003] Existing battery pack transport packaging uses pearl cotton material for filling and packaging. However, pearl cotton material has low density and poor compression resistance, and battery packs are prone to crushing when stacked. In addition, pearl cotton is bulky, difficult to recycle and reuse, and difficult to degrade and recycle, which cannot meet the requirements of environmentally friendly packaging. Therefore, we propose an environmentally friendly and impact-resistant battery pack transport packaging structure. Utility Model Content
[0004] The purpose of this invention is to provide an environmentally friendly and impact-resistant battery pack transport packaging structure to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly and impact-resistant battery pack transport packaging structure, comprising:
[0006] The side packaging block is provided in two, and each of the two side packaging blocks has a placement groove. The two ends of the battery pack are respectively placed into the placement grooves on the two side packaging blocks.
[0007] An upper packaging plate is placed on the battery pack and located between the placement slots on the two side packaging blocks;
[0008] The outer packaging box, the two side packaging blocks, the battery pack and the upper packaging plate are placed inside the outer packaging box as a whole.
[0009] Preferably, the two side packaging blocks are placed symmetrically.
[0010] Preferably, a placement adjustment distance is reserved between the two side packaging blocks.
[0011] Preferably, the sum of the lengths of the two side packaging blocks and the placement adjustment distance between the two side packaging blocks is equal to the inner length of the outer packaging box.
[0012] Preferably, the width of the side packaging block is equal to the inner width of the outer packaging box, and the height of the side packaging block is equal to the inner height of the outer packaging box.
[0013] Preferably, the height of the placement slot is equal to the sum of the heights of the battery pack and the upper packaging plate.
[0014] Preferably, both the side packaging block and the upper packaging plate are made of honeycomb panel material.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model is provided with side packaging blocks, upper packaging plate and outer packaging box. The battery pack is surrounded and fixed by the placement slots on the two side packaging blocks and the upper packaging plate. Then, the two side packaging blocks, battery pack and upper packaging plate are put into the outer packaging box to realize the overall packaging of the battery pack. This effectively avoids the problem of squeezing and damage or stacking and crushing of the battery pack during transportation, improves the transportation packaging effect of the battery pack, and thus improves the transportation reliability and safety of the battery pack.
[0017] 2. In this utility model, a placement and adjustment distance is reserved between the two side packaging blocks. Combined with the size of the battery pack and the matching size of the upper packaging plate, it is easy to adjust and install the battery pack in the two side packaging blocks according to the size of the battery pack, which facilitates the packaging and use of the battery pack and reduces the production material cost.
[0018] 3. The packaging blocks and top packaging panels made of honeycomb panel material in this utility model have better compressive strength. The vertical compressive strength of honeycomb panel (3-8MPa) far exceeds that of pearl cotton (0.5-1.2MPa), making it especially suitable for the transportation of heavy battery packs. It can reduce the packaging thickness by more than 30%. In terms of recycling, honeycomb panel has a lifespan of 5-10 cycles (pearl cotton only 2-3 cycles), resulting in lower long-term usage costs. In addition, it has stronger functional integration capabilities. Honeycomb panel can be combined with flame retardants, phase change materials, etc., to meet the fire prevention and temperature control requirements of battery packs, while the functional modification of pearl cotton is limited. Honeycomb panel material has better biodegradability. Paper honeycomb panel can be completely biodegraded, and PP honeycomb panel can also be recycled through chemical recycling (depolymerization technology), which can effectively degrade and recycle, meeting the requirements of environmentally friendly packaging. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.
[0020] In the picture: 1. Side packaging block; 2. Placement slot; 3. Battery pack; 4. Upper packaging plate; 5. Outer packaging box. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 The environmentally friendly and impact-resistant battery pack transport packaging structure provided by this utility model includes:
[0023] Side packaging block 1, there are two side packaging blocks 1, the two side packaging blocks 1 are placed symmetrically, and each side packaging block 1 has a placement groove 2. The two ends of the battery pack 3 are respectively placed into the placement groove 2 on the two side packaging blocks 1.
[0024] The upper packaging plate 4 is placed on the battery pack 3 and is located between the placement slots 2 on the two side packaging blocks 1;
[0025] The outer packaging box 5, the two side packaging blocks 1, the battery pack 3 and the top packaging plate 4 are placed inside the outer packaging box 5.
[0026] This utility model includes side packaging blocks 1, upper packaging plate 4, and outer packaging box 5. The battery pack 3 is surrounded and fixed by the placement slots 2 on the two side packaging blocks 1 and the upper packaging plate 4. Then, the two side packaging blocks 1, the battery pack 3, and the upper packaging plate 4 are placed into the outer packaging box 5 to achieve overall packaging of the battery pack 3. This effectively avoids the problem of squeezing and damage or crushing of the battery pack 3 during transportation, improves the transportation packaging effect of the battery pack 3, and thus improves the transportation reliability and safety of the battery pack 3.
[0027] In this embodiment, as Figure 1 As shown, a placement adjustment distance is reserved between the two side packaging blocks 1. The sum of the length of the two side packaging blocks 1 and the placement adjustment distance between the two side packaging blocks 1 is equal to the inner length of the outer packaging box 5. The width of the side packaging block 1 is equal to the inner width of the outer packaging box 5. The height of the side packaging block 1 is equal to the inner height of the outer packaging box 5. The height of the placement slot 2 is equal to the sum of the heights of the battery pack 3 and the upper packaging plate 4.
[0028] In this utility model, a placement and adjustment distance is reserved between the two side packaging blocks 1. Combined with the size of the battery pack 3 and the matching size of the upper packaging plate 4, it is convenient to adjust and install the battery pack 3 in the two side packaging blocks 1 according to the size of the battery pack 3, which facilitates the packaging and use of the battery pack 3 and reduces the production material cost.
[0029] In this embodiment, as Figure 1As shown, both the side packaging block 1 and the upper packaging plate 4 are made of honeycomb panel material. The packaging block 1 and the upper packaging plate 4 made of honeycomb panel material in this invention have better compressive strength. The vertical compressive strength of honeycomb panel (3-8MPa) far exceeds that of pearl cotton (0.5-1.2MPa), making it especially suitable for heavy battery pack transportation. It can reduce the packaging thickness by more than 30%. In terms of recycling, the lifespan of honeycomb panel is as long as 5-10 cycles (pearl cotton is only 2-3 cycles), resulting in lower long-term usage costs. In addition, it has stronger functional integration capabilities. Honeycomb panel can be combined with flame retardants, phase change materials, etc., to meet the fire prevention and temperature control requirements of battery packs, while the functional modification of pearl cotton is limited. Honeycomb panel material has better biodegradability. Paper honeycomb panel can be completely biodegraded, and PP honeycomb panel can also be recycled through chemical recycling (depolymerization technology), which can effectively degrade and recycle, meeting the requirements of environmentally friendly packaging.
[0030] In summary, the method of using the environmentally friendly and impact-resistant battery pack transport packaging structure provided in this embodiment is as follows: When in use, place the two ends of the battery pack 3 into the placement slots 2 on the two side packaging blocks 1 respectively, then place the upper packaging plate 4 on the battery pack 3 and between the placement slots 2 on the two side packaging blocks 1, so that the upper end of the upper packaging plate 4 and the upper end of the two side packaging blocks 1 are kept horizontal, then put the two side packaging blocks 1, the battery pack 3 and the upper packaging plate 4 into the outer packaging box 5 as a whole, and seal the outer packaging box 5 with tape or straps, and the battery pack packaging is completed.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly impact resistant battery pack shipping package structure, characterized by, include: Side packaging block (1), two side packaging blocks (1) are provided, and each of the two side packaging blocks (1) is provided with a placement groove (2). The two ends of the battery pack (3) are respectively placed in the placement groove (2) on the two side packaging blocks (1); The upper packaging plate (4) is placed on the battery pack (3) and located between the placement slots (2) on the two side packaging blocks (1); The outer packaging box (5), the two side packaging blocks (1), the battery pack (3) and the upper packaging plate (4) are placed inside the outer packaging box (5).
2. The environmentally friendly and impact-resistant battery pack transport packaging structure according to claim 1, characterized in that: The two side packaging blocks (1) are placed symmetrically.
3. The environmentally friendly and impact-resistant battery pack transport packaging structure according to claim 2, characterized in that: A placement adjustment distance is reserved between the two side packaging blocks (1).
4. The environmentally friendly and impact-resistant battery pack transport packaging structure according to claim 1, characterized in that: The sum of the lengths of the two side packaging blocks (1) and the placement adjustment distance between the two side packaging blocks (1) is equal to the inner length of the outer packaging box (5).
5. The environmentally friendly and impact-resistant battery pack transport packaging structure according to claim 1, characterized in that: The width of the side packaging block (1) is equal to the inner width of the outer packaging box (5), and the height of the side packaging block (1) is equal to the inner height of the outer packaging box (5).
6. The environmentally friendly and impact-resistant battery pack transport packaging structure according to claim 1, characterized in that: The height of the placement slot (2) is equal to the sum of the heights of the battery pack (3) and the upper packaging plate (4).
7. The environmentally friendly and impact-resistant battery pack transport packaging structure according to claim 1, characterized in that: Both the side packaging block (1) and the upper packaging plate (4) are made of honeycomb material.