Industrial device with adjustable overturning angle

Abstract

The utility model belongs to the technical field of turnover device, especially for a kind of adjustable industrial equipment of turning angle, including industrial turnover assembly, the outside of industrial turnover assembly is provided with safety anti-falling auxiliary assembly, alarm assembly is provided in safety anti-falling auxiliary assembly, and the outside of industrial turnover assembly is provided with intelligent control assembly, the mechanical locking mechanism lacking quick response when the hydraulic assembly of existing equipment fails, cannot cope with sudden failure accident, once hydraulic structure malfunctions, it will cause major safety accidents, therefore, need a kind of new type of adjustable industrial equipment of turning angle to improve the above device, it has the advantage that the linkage design of main hydraulic rod and first L type resistance rod is realized by industrial turnover assembly, the flexible turnover of V-shaped turning plate is realized, safety anti-falling auxiliary assembly is driven U-shaped emergency anti-falling frame by secondary hydraulic rod, and mechanical interlocking structure is formed with wear-resistant roof, and the safety is effectively improved.

Description

Technical Field

[0001] This utility model belongs to the field of flipping device technology, specifically relating to an industrial device with an adjustable flipping angle. Background Technology

[0002] In industrial production, ordinary mechanical structures are often inadequate for turning over heavy materials or large workpieces. Hydraulic tilting machines, with their powerful performance and flexible maneuverability, have distinguished themselves and become key equipment in many industries. The hydraulic system, the power core of the hydraulic tilting machine, consists of a hydraulic pump, hydraulic cylinders, hydraulic valves, an oil tank, and pipelines. The hydraulic pump (commonly gear pumps or piston pumps) converts mechanical energy into hydraulic energy, outputting high-pressure oil; the hydraulic cylinder (such as single-acting or double-acting hydraulic cylinders) converts hydraulic energy into mechanical energy, driving the tilting mechanism; and the hydraulic valves control the pressure, flow rate, and direction of the oil, ensuring stable system operation.

[0003] Patent document CN213293890U discloses a hydraulic material stabilizing device for a tilting machine, mainly relating to a material stabilizing device for a tilting machine. It includes a material stabilizing device located inside the tilting machine; the material stabilizing device includes a cylinder stabilizing device and an electromagnet stabilizing device; the cylinder stabilizing device includes a lightweight cylinder and a magnetic strip; the magnetic strip is fixed to the end of the telescopic rod of the lightweight cylinder; the moving direction of the magnetic strip is parallel to the feeding plate; the electromagnet stabilizing device includes an electromagnet and a control box; the control box contains an electromagnet control circuit; the electromagnet circuit is remotely controlled by a remote control switch. The beneficial effect of this utility model is that it can ensure that various metal goods are stabilized during tilting, preventing significant shaking, especially for round and irregular goods, so that the goods will not fall due to instability during tilting.

[0004] The aforementioned device can ensure that various metal goods are stable and do not shake excessively during the flipping process, especially round and irregular goods, preventing them from falling due to instability. However, when using the aforementioned device, the existing equipment lacks a fast-response mechanical locking mechanism in the event of hydraulic component failure, making it unable to cope with sudden failure accidents. Once the hydraulic structure fails, it will cause a major safety accident. Therefore, a new type of industrial equipment with adjustable flipping angle is needed to improve the aforementioned device. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides an industrial device with an adjustable tilting angle. It features a V-shaped rotating plate that can be flexibly tilted via a linkage design between the main hydraulic rod and the first L-shaped stop rod of the industrial tilting component. A safety anti-fall auxiliary component drives a U-shaped emergency anti-fall frame via a secondary hydraulic rod, forming a mechanical interlock structure with the wear-resistant top plate. This significantly improves safety and solves the problem of existing equipment lacking a rapid-response mechanical locking mechanism in case of hydraulic component failure, making it unable to handle sudden failures. A hydraulic structure failure could lead to a major safety accident. Therefore, a new type of industrial device with an adjustable tilting angle is needed to improve upon the aforementioned device.

[0006] To achieve the above-mentioned linkage design between the main hydraulic rod and the first L-shaped stop rod of the industrial tilting component, enabling the flexible tilting of the V-shaped rotating plate, and to improve safety by driving the U-shaped emergency fall arrest frame with the auxiliary hydraulic rod to form a mechanical interlock structure with the wear-resistant top plate, the present invention provides the following technical solution: an industrial device with adjustable tilting angle, including an industrial tilting component, a safety fall arrest component on the outside of the industrial tilting component, an alarm component in the safety fall arrest component, and an intelligent control component on the outside of the industrial tilting component;

[0007] The industrial tilting assembly includes a first base plate, with first rotating support members symmetrically fixedly connected to the left and right sides of the upper middle part of the first base plate. The output end of the first rotating support member is equipped with a first L-shaped abutment rod. The upper ends of the two first L-shaped abutment rods are fixedly connected to a V-shaped rotating plate. Two main hydraulic rods are fixedly connected to the upper left side of the first base plate.

[0008] The safety fall arrest auxiliary component includes two side base plates, which are fixedly connected to the left and right sides of the first base plate respectively. A second rotating support is fixedly connected to the upper middle part of the side base plate. A second L-shaped stop bar is installed at the output end of the second rotating support. A linkage rotating plate is fixedly connected to the upper end of the second L-shaped stop bar. Two connected horizontal plates are fixedly connected to the ends of the two linkage rotating plates that are close to each other. A U-shaped emergency fall arrest frame is fixedly connected to the end of the connected horizontal plates that is close to the V-shaped rotating plate. An auxiliary hydraulic rod is fixedly connected to the upper left side of the side base plate.

[0009] Furthermore, a wear-resistant top plate is fixedly connected to the surface of the V-shaped rotating plate, and the output ends of the two main hydraulic rods are connected to the corresponding first L-shaped abutment rod.

[0010] Furthermore, multiple abutment strips are fixedly connected to the upper end of the first base plate, and the abutment strips cooperate with the V-shaped rotating plate.

[0011] Furthermore, the U-shaped emergency fall arrestor frame and the V-shaped rotating plate are interlocked, and the auxiliary hydraulic rod and the second L-shaped stop rod are connected to each other.

[0012] Furthermore, the alarm component includes grooves formed on the upper and lower inner walls of the U-shaped emergency fall arrestor frame, with an electrical contact ring fixedly connected to the inner end of the groove, and a set of springs symmetrically fixedly connected to the upper and lower inner walls of the U-shaped emergency fall arrestor frame.

[0013] Furthermore, corresponding to the two springs, inner horizontal contact plates are fixedly connected to their outer sides. At the ends of the two inner horizontal contact plates that are far apart from each other, plug-in vertical rods are fixedly connected, and the plug-in vertical rods cooperate with the corresponding electrical contact rings.

[0014] Furthermore, the intelligent control component includes a main control box for electrical equipment, which is located above the first base plate. The main control box contains two control systems, which are interconnected with the industrial tilting component and the safety fall prevention auxiliary component, respectively.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In use, this utility model achieves flexible rotation of the V-shaped rotating plate through the linkage design of the main hydraulic rod and the first L-shaped stop rod of the industrial tilting component. The safety anti-fall auxiliary component drives the U-shaped emergency anti-fall frame through the auxiliary hydraulic rod, forming a mechanical interlock structure with the wear-resistant top plate. When the pressure of the main hydraulic system drops suddenly, the anti-fall frame can withstand the instantaneous impact force, effectively avoiding workpiece falling accidents. The stable design of the side bottom plate and the second rotating support ensures that the protection system maintains a reliable connection throughout the operation of the equipment, effectively improving safety.

[0017] 2. In use, this utility model monitors the contact status between the U-shaped emergency fall arrest frame and the wear-resistant top plate in real time by setting the inner horizontal contact plate in the alarm component. During normal operation, the spring is in a compressed state, so that the inner horizontal contact plate is tightly attached to the wear-resistant top plate, and the plug-in vertical rod is kept separate from the electrical contact ring. When the workpiece undergoes abnormal displacement or the hydraulic system pressure drops suddenly, the gap between the U-shaped emergency fall arrest frame and the wear-resistant top plate changes, and the spring rebounds and pushes the inner horizontal contact plate to move, so that the plug-in vertical rod is inserted into the electrical contact ring to form a conductive circuit. After the electrical equipment control box detects this signal, it immediately triggers the audible and visual alarm and starts the emergency braking program. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the external structure of the industrial flipping component of this utility model;

[0020] Figure 2 This is a schematic diagram of the safety auxiliary component structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the connected horizontal plate structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the alarm component structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the intelligent control component structure of this utility model.

[0024] In the picture:

[0025] 1. Industrial tilting assembly; 100. First base plate; 102. First rotating support; 103. First L-shaped stop bar; 104. Main hydraulic rod; 105. V-shaped rotating plate; 106. Wear-resistant top plate; 107. Stop bar; 2. Safety fall arrest auxiliary assembly; 200. Second rotating support; 201. Secondary hydraulic rod; 203. Second L-shaped stop bar; 204. Linked rotating plate; 205. Connecting horizontal plate; 206. U-shaped emergency fall arrest frame; 207. Side base plate; 3. Alarm assembly; 300. Inner horizontal contact plate; 301. Spring; 302. Groove; 303. Electrical contact ring; 304. Inserted vertical rod; 4. Intelligent control assembly; 400. Electrical equipment main control box. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1 to 5 The present invention provides a technical solution: an industrial device with an adjustable flip angle, including an industrial flip component 1, a safety anti-fall auxiliary component 2 provided on the outside of the industrial flip component 1, an alarm component 3 provided in the safety anti-fall auxiliary component 2, and an intelligent control component 4 provided on the outside of the industrial flip component 1.

[0028] The industrial tilting assembly 1 includes a first base plate 100. First rotating support members 102 are symmetrically fixedly connected to the left and right sides of the upper middle part of the first base plate 100. First L-shaped abutment rods 103 are installed at the output end of the first rotating support members 102. V-shaped rotating plates 105 are fixedly connected to the upper ends of the two first L-shaped abutment rods 103. Two main hydraulic rods 104 are fixedly connected to the upper left side of the first base plate 100.

[0029] The safety fall arrest auxiliary component 2 includes two side base plates 207, which are fixedly connected to the left and right sides of the first base plate 100 respectively. A second rotating support member 200 is fixedly connected to the upper middle part of the side base plate 207. A second L-shaped abutment 203 is installed at the output end of the second rotating support member 200. A linkage rotating plate 204 is fixedly connected to the upper end of the second L-shaped abutment 203. Two connected horizontal plates 205 are fixedly connected to the ends of the two linkage rotating plates 204 that are close to each other. A U-shaped emergency fall arrest frame 206 is fixedly connected to the end of the connected horizontal plates 205 that is close to the V-shaped rotating plate 105. An auxiliary hydraulic rod 201 is fixedly connected to the upper left side of the side base plate 207.

[0030] A wear-resistant top plate 106 is fixedly connected to the surface of the V-shaped rotating plate 105. The output ends of the two main hydraulic rods 104 are connected to the corresponding first L-shaped abutment rods 103. Multiple abutment bars 107 are fixedly connected to the upper end of the first base plate 100. The abutment bars 107 cooperate with the V-shaped rotating plate 105. The U-shaped emergency fall arrest frame 206 and the V-shaped rotating plate 105 are interlocked. The auxiliary hydraulic rod 201 and the second L-shaped abutment rod 203 are connected to each other.

[0031] like Figures 1-5 As shown, the alarm component 3 includes grooves 302 formed on the upper and lower inner walls of the U-shaped emergency fall arrest frame 206. An electrical contact ring 303 is fixedly connected to the inner end of the groove 302. A set of springs 301 are symmetrically fixedly connected to the upper and lower inner walls of the U-shaped emergency fall arrest frame 206. An inner horizontal contact plate 300 is fixedly connected to the outer side of the two corresponding springs 301. A plug-in vertical rod 304 is fixedly connected to the two inner horizontal contact plates 300 at their far ends. The plug-in vertical rod 304 and the corresponding electrical contact ring 303 cooperate with each other.

[0032] It should be noted that the inner horizontal contact plate 300 in the alarm component 3 monitors the contact status between the U-shaped emergency fall arrest frame 206 and the wear-resistant top plate 106 in real time. During normal operation, the spring 301 is in a compressed state, which makes the inner horizontal contact plate 300 fit tightly against the wear-resistant top plate 106, and the plug-in vertical rod 304 and the electrical contact ring 303 remain separated. When the workpiece undergoes abnormal displacement or the hydraulic system pressure drops suddenly, the gap between the U-shaped emergency fall arrest frame 206 and the wear-resistant top plate 106 changes. The spring 301 rebounds and pushes the inner horizontal contact plate 300 to move, so that the plug-in vertical rod 304 inserts into the electrical contact ring 303 to form a conductive circuit. After the electrical equipment control box 400 detects this signal, it immediately triggers the audible and visual alarm and starts the emergency braking procedure.

[0033] like Figure 1 , Figure 5As shown, the intelligent control component 4 includes an electrical equipment control box 400, which is located above the first base plate 100. The electrical equipment control box 400 has two built-in control systems, which are connected to the industrial tilting component 1 and the safety fall prevention auxiliary component 2, respectively.

[0034] It should be noted that the two independent control systems built into the electrical equipment control box 400 in the intelligent control component 4 precisely control the industrial tilting component 1 and the safety fall prevention auxiliary component 2, respectively. One system is responsible for the extension and retraction control of the main hydraulic rod 104 to achieve precise adjustment of the tilting angle, while the other system monitors the working status of the auxiliary hydraulic rod 201 and the alarm component 3 to ensure the reliability of the safety protection system. Through redundant design and real-time data interaction, the two systems improve the automation level of the equipment while effectively reducing the risk of single point of failure and ensuring the continuity and safety of industrial production.

[0035] The working principle of the above embodiment is as follows: When the workpiece flipping angle needs to be adjusted, the electrical equipment control box 400 in the intelligent control component 4 sends a command to the industrial flipping component 1. The main hydraulic rod 104 extends or retracts under the drive of the hydraulic system, pushing the first L-shaped abutment rod 103 to rotate around the first rotating support member 102. Since the first L-shaped abutment rod 103 is fixedly connected to the V-shaped rotating plate 105, the V-shaped rotating plate 105 rotates synchronously, and its wear-resistant top plate 106 directly contacts the workpiece, realizing the angle adjustment of the workpiece. The abutment bar 107 limits the maximum flipping angle of the V-shaped rotating plate 105 to ensure... During the safe operation of the equipment, the safety anti-fall auxiliary component 2 works synchronously with the industrial tilting component 1. The auxiliary hydraulic rod 201 drives the second L-shaped stop rod 203 to rotate around the second rotating support 200, which in turn moves the linkage rotating plate 204 and the connected horizontal plate 205. The U-shaped emergency anti-fall frame 206 at the end of the connected horizontal plate 205 remains locked to the wear-resistant top plate 106, forming a mechanical locking structure. When the main hydraulic rod 104 fails due to a malfunction, the U-shaped emergency anti-fall frame 206 immediately restricts the fall of the V-shaped rotating plate 105 to prevent the workpiece from falling accidentally. The alarm component 3 activates through the inner horizontal contact plate 3. 00 Real-time monitoring of the contact status between the U-shaped emergency fall arrestor frame 206 and the wear-resistant top plate 106. During normal operation, the spring 301 is compressed, ensuring the inner horizontal contact plate 300 is tightly fitted to the wear-resistant top plate 106, while the insert vertical rod 304 remains separated from the electrical contact ring 303. When abnormal displacement of the workpiece occurs or the hydraulic system pressure drops suddenly, the gap between the U-shaped emergency fall arrestor frame 206 and the wear-resistant top plate 106 changes. The spring 301 rebounds, pushing the inner horizontal contact plate 300 to move, causing the insert vertical rod 304 to insert into the electrical contact ring 303, forming a conductive circuit. The electrical equipment control box 400 detects this signal. Upon activation of the alarm, an audible and visual alarm is immediately triggered, and an emergency braking procedure is initiated. The two independent control systems built into the electrical equipment control box 400 precisely control the industrial tilting assembly 1 and the safety fall prevention auxiliary assembly 2. One system is responsible for the extension and retraction control of the main hydraulic rod 104 to achieve precise adjustment of the tilting angle, while the other system monitors the working status of the auxiliary hydraulic rod 201 and the alarm assembly 3 to ensure the reliability of the safety protection system. Through redundant design and real-time data interaction, the two systems improve the automation level of the equipment while effectively reducing the risk of single-point failures, ensuring the continuity and safety of industrial production.

[0036] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An industrial device with an adjustable tilting angle, characterized in that: It includes an industrial tilting component (1), a safety fall prevention auxiliary component (2) is provided on the outside of the industrial tilting component (1), an alarm component (3) is provided in the safety fall prevention auxiliary component (2), and an intelligent control component (4) is provided on the outside of the industrial tilting component (1). The industrial tilting assembly (1) includes a first base plate (100), and first rotating support members (102) are symmetrically fixedly connected to the left and right sides of the upper middle part of the first base plate (100). The output end of the first rotating support member (102) is equipped with a first L-shaped abutment (103). The upper ends of the two first L-shaped abutments (103) are fixedly connected to a V-shaped rotating plate (105). Two main hydraulic rods (104) are fixedly connected to the upper left side of the first base plate (100). The safety fall arrest auxiliary component (2) includes two side base plates (207), which are fixedly connected to the left and right sides of the first base plate (100) respectively. A second rotating support (200) is fixedly connected to the middle of the upper end of the side base plate (207). A second L-shaped abutment (203) is installed at the output end of the second rotating support (200). A linkage rotating plate (204) is fixedly connected to the upper end of the second L-shaped abutment (203). Two connected horizontal plates (205) are fixedly connected to the ends of the two linkage rotating plates (204) that are close to each other. A U-shaped emergency fall arrest frame (206) is fixedly connected to the end of the connected horizontal plate (205) that is close to the V-shaped rotating plate (105). A secondary hydraulic rod (201) is fixedly connected to the left side of the upper end of the side base plate (207).

2. The industrial equipment with an adjustable flipping angle according to claim 1, characterized in that: The surface of the V-shaped rotating plate (105) is fixedly connected to a wear-resistant top plate (106), and the output ends of the two main hydraulic rods (104) are connected to the corresponding first L-shaped abutment rod (103).

3. The industrial equipment with an adjustable tilting angle according to claim 1, characterized in that: The upper end of the first base plate (100) is fixedly connected with a plurality of abutment strips (107), and the abutment strips (107) cooperate with the V-shaped rotating plate (105).

4. The industrial equipment with an adjustable tilting angle according to claim 1, characterized in that: The U-shaped emergency fall arrestor frame (206) and the V-shaped rotating plate (105) are interlocked, and the auxiliary hydraulic rod (201) and the second L-shaped abutment rod (203) are connected to each other.

5. An industrial device with an adjustable tilting angle according to claim 1, characterized in that: The alarm component (3) includes grooves (302) formed on the upper and lower inner walls of the U-shaped emergency fall arrest frame (206). An electrical contact ring (303) is fixedly connected to the inner end of the groove (302). A set of springs (301) are symmetrically fixedly connected to the upper and lower inner walls of the U-shaped emergency fall arrest frame (206).

6. An industrial device with an adjustable tilting angle according to claim 5, characterized in that: Two corresponding springs (301) are fixedly connected to inner horizontal contact plates (300) on their outer sides. The two inner horizontal contact plates (300) are fixedly connected to plug-in vertical rods (304) at their far ends. The plug-in vertical rods (304) cooperate with the corresponding electrical contact rings (303).

7. An industrial device with an adjustable tilting angle according to claim 1, characterized in that: The intelligent control component (4) includes an electrical equipment control box (400), which is located above the first base plate (100). The electrical equipment control box (400) has two control systems built in it, and the two control systems are connected to the industrial flipping component (1) and the safety fall prevention auxiliary component (2) respectively.

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