Pre-treatment tank for centrifugal hot galvanizing

Abstract

The utility model belongs to hot galvanizing technical field especially relates to the treatment tank for hot galvanizing, the utility model provides front treatment tank for centrifugal hot galvanizing, it has opposite side wall and bottom surface including: pool body, the top edge of both sides is connected in pool body through spring hinge rotation, and it is parallel to the solution liquid level in pool body, the upper surface of buffer board is equipped with the anti -deflection part, is used to with the bottom surface of basket abuts to restrict the basket deviation, the lower surface of buffer board is equipped with the flow guide part, it is configured as preferentially cutting into the liquid level, disperses the impact force and guides the liquid to flow along the preset direction, to suppress the liquid splashing, the utility model discloses the buffer board connected through spring hinge can slow down the falling speed of basket, and the anti -deflection part on the upper surface of buffer board abuts with the bottom surface of basket, and disperses the liquid flow direction through the flow guide part, improves the safety of working environment, effectively solves the problem that the solution splashes when the basket is deviated or shakes.

Description

Technical Field

[0001] This utility model belongs to the field of hot-dip galvanizing technology, specifically relating to treatment tanks for hot-dip galvanizing, and more particularly to pretreatment tanks for centrifugal hot-dip galvanizing. Background Technology

[0002] In the centrifugal hot-dip galvanizing process, the workpiece needs to undergo pretreatment such as degreasing and pickling in the pretreatment tank. In related technologies, small workpieces (screws, nuts and washers, etc.) are usually carried by a basket and immersed in the treatment tank.

[0003] However, during the process of lowering the basket into the treatment tank, the basket is prone to shifting or shaking, causing the solution in the reaction tank to splash. This not only poses a risk of burning operators or contaminating equipment, but also requires frequent replenishment of reagents to adjust the concentration.

[0004] Therefore, how to avoid solution splashing caused by deviation or shaking during the lowering of the basket is a technical problem that urgently needs to be solved in this field.

[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Utility Model Content

[0006] This disclosure provides at least one pretreatment tank for centrifugal hot-dip galvanizing to solve the technical problem of solution splashing caused by deviation or shaking when the basket is lowered.

[0007] In a first aspect, embodiments of this disclosure provide a pretreatment tank for centrifugal hot-dip galvanizing, comprising: a tank body having opposing side walls and a bottom surface; a buffer plate rotatably connected to the top edges of both sides of the tank body via spring hinges and parallel to the solution surface within the tank body; the upper surface of the buffer plate is provided with an anti-deviation portion for abutting against the bottom surface of the basket to limit basket deviation; the lower surface of the buffer plate is provided with a flow guide portion configured to preferentially cut into the liquid surface, disperse the impact force, and guide the liquid to flow in a preset direction to suppress liquid splashing; wherein, when the basket extends into the tank body, the buffer plate is driven to rotate around the spring hinges toward the bottom surface of the tank body to slow down the falling speed of the basket, and the rotated buffer plate forms a sealing structure with the side wall of the tank body to seal off the splashed solution.

[0008] In one optional embodiment, the anti-deviation part includes elastic strips evenly distributed on the upper surface of the buffer plate, and the elastic strips are X-shaped and / or diagonal strips.

[0009] In one optional embodiment, the X-shaped elastic strips are arranged in an alternating pattern at 15°-30°, with the spacing between the oblique elastic strips being -mm, forming a mesh structure.

[0010] In one optional embodiment, the flow guide includes a plurality of protruding ribs, which are uniformly arranged along the edge of the lower surface of the buffer plate; the thickness of the protruding ribs gradually decreases from the center of the buffer plate towards both sides.

[0011] In one alternative embodiment, the end of the rib facing the bottom of the pool body is provided with a sharp corner.

[0012] Secondly, embodiments of this disclosure also provide a pretreatment tank for centrifugal hot-dip galvanizing, comprising: a tank body having opposing side walls and a bottom surface; a buffer plate rotatably connected to the top edges of both sides of the tank body via spring hinges and parallel to the solution surface inside the tank body; the upper surface of the buffer plate is provided with an anti-deviation part for abutting against the bottom surface of the basket to limit the deviation of the basket; the anti-deviation part includes elastic strips evenly distributed on the upper surface of the buffer plate, the elastic strips being X-shaped and / or oblique strips.

[0013] In one optional embodiment, the X-shaped elastic strips are arranged in an alternating pattern at 15°-30°, with the spacing between the oblique elastic strips being -mm, forming a mesh structure.

[0014] In one optional embodiment, the lower surface of the buffer plate is provided with a flow guide, which is configured to preferentially cut into the liquid surface, disperse the impact force and guide the liquid to flow in a preset direction to suppress liquid splashing; wherein, when the basket extends into the pool, the buffer plate is driven to flip around the spring hinge toward the bottom of the pool to slow down the falling speed of the basket, and the flipped buffer plate forms a sealing structure with the side wall of the pool to block the splashed solution.

[0015] In one optional embodiment, the flow guide includes a plurality of protruding ribs, which are uniformly arranged along the edge of the lower surface of the buffer plate; the thickness of the protruding ribs gradually decreases from the center of the buffer plate towards both sides.

[0016] In one alternative embodiment, the end of the rib facing the bottom of the pool body is provided with a sharp corner.

[0017] The beneficial effects of this utility model are as follows: This utility model provides a pretreatment tank for centrifugal hot-dip galvanizing. The buffer plate connected by a spring hinge can slow down the falling speed of the basket. The anti-deviation part on the upper surface of the buffer plate abuts against the bottom surface of the basket to prevent the basket from shaking and improve operational stability. The guide part disperses the liquid flow direction to prevent the liquid inside the tank from splashing due to the impact of the basket, thus reducing solution splashing. After the lower buffer plate flips over, it forms a sealing structure with the side wall of the tank to further block splashing, improve the safety of the working environment, and effectively solve the problem of solution splashing caused by deviation or shaking when the basket is lowered.

[0018] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0021] Figure 1 A perspective view of the suspended basket before it is placed into the pool, according to an embodiment of this disclosure;

[0022] Figure 2 A perspective view of the suspended basket after it has been placed inside the pool, according to an embodiment of this disclosure;

[0023] Figure 3 A perspective view of the lower surface of the buffer plate provided in an embodiment of this disclosure.

[0024] In the picture:

[0025] 1. Pool body;

[0026] 2. Buffer plate; 21. Anti-deviation part; 211. Elastic strip; 22. Guide part; 221. Protruding rib; 222. Sharp corner;

[0027] 3. Spring hinge;

[0028] 4. Hanging basket. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0030] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.

[0031] In this document, exemplary embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as “at least one of…” modify the entire list of elements when following a list of elements, rather than individual elements in the list. For example, the expression “at least one of a, b, and c” should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.

[0032] The terminology used herein is for the purpose of describing specific exemplary configurations only and is not intended to be limiting. As used herein, the singular articles “a,” “an,” and “the” may also be intended to include plural forms unless otherwise clearly stated herein. The terms “comprising,” “including,” and “having” are inclusive and thus specify the presence of features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein should not be construed as requiring them to be performed in the specific order discussed or shown, unless specifically identified as such. Additional or alternative steps may be employed.

[0033] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.

[0034] Research has revealed the following drawbacks of existing technologies: In centrifugal hot-dip galvanizing, workpieces need to undergo pretreatment such as degreasing and pickling in a pretreatment tank. In related technologies, small workpieces (screws, nuts, and washers, etc.) are usually carried by a basket and immersed in the treatment tank.

[0035] However, during the process of lowering the basket into the treatment tank, the basket is prone to shifting or shaking, causing the solution in the reaction tank to splash. This not only poses a risk of burning operators or contaminating equipment, but also requires frequent replenishment of reagents to adjust the concentration.

[0036] Therefore, how to avoid solution splashing caused by deviation or shaking during the lowering of the basket is a technical problem that urgently needs to be solved in this field.

[0037] The shortcomings of the above solutions are the result of the utility model inventor's practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as contributions made by the utility model inventor to this disclosure.

[0038] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0039] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0040] like Figures 1 to 3 As shown, some embodiments provide a pretreatment tank for centrifugal hot-dip galvanizing, including: a tank body 1 having opposing side walls and a bottom surface; a buffer plate 2, rotatably connected to the top edges of both sides of the tank body 1 via spring hinges 3, and parallel to the solution surface inside the tank body 1; the connection gap between the buffer plate 2 and the spring hinges 3 is made of elastic leather to achieve a relative sealing effect; initially, the spring hinges 3 support the buffer plate 2 in a state parallel to the bottom surface of the tank body 1, such as... Figure 1 As shown, as the basket 4 comes into contact with and descends the buffer plate 2 (as in direction F1), the buffer plate 2 flips towards the bottom of the pool body 1 (as in direction F2) to reduce the speed of the basket 4 from below into the pool body 1 and to improve the stability below.

[0041] When the basket 4 extends into the pool 1, the drive buffer plate 2 rotates around the spring hinge 3 toward the bottom of the pool 1 to slow down the falling speed of the basket 4. The rotated buffer plate 2 forms a sealing structure with the side wall of the pool 1 to block the splashing solution.

[0042] The composition and working effect of the anti-deviation part 21 are described in detail below. The upper surface of the buffer plate 2 is provided with the anti-deviation part 21, which abuts against the bottom surface of the suspended platform 4 to limit the deviation of the suspended platform 4. The anti-deviation part 21 includes elastic strips 211, which are evenly distributed on the upper surface of the buffer plate 2. The elastic strips 211 are X-shaped and / or diagonal strips. The X-shaped elastic strips 211 are arranged alternately at 15°-30°, and the diagonal elastic strips 211 are spaced 50-80mm apart, forming a mesh structure. The X-shaped or diagonal strip structure enhances stability through mechanical guidance, preventing the suspended platform 4 from shifting left and right or forward and backward during lowering. It should be further noted that the elastic deformation of the elastic strips 21 absorbs impact energy, reducing vibration and noise during the descent of the suspended platform 4, protecting the suspended platform 4 and the buffer plate 2. Gradual compression avoids instantaneous rigid collisions. In addition, the elastic strips 21 do not require additional hydraulic or pneumatic buffer devices, reducing costs and facilitating maintenance. The elastic strips are replaceable or adjustable to adapt to different working conditions.

[0043] The composition and working effect of the flow guide 22 are described in detail below. The lower surface of the buffer plate 2 is provided with the flow guide 22, which is configured to preferentially cut into the liquid surface, disperse the impact force, and guide the liquid to flow in a preset direction to suppress liquid splashing. The flow guide 22 includes several protruding ribs 221, which are evenly arranged along the edge of the lower surface of the buffer plate 2. The thickness of the protruding ribs 221 gradually decreases from the center of the buffer plate 2 towards both sides. The end of the protruding rib 221 facing the bottom of the pool body 1 is provided with a sharp corner 222. The protruding ribs 221 will change the contact between the buffer plate 2 and the liquid surface from "large-area planar collision" to "multi-point or linear contact". The protruding ribs 221 first cut into the liquid surface, dispersing the kinetic energy of the buffer plate 2 into multiple small areas, avoiding concentrated impact, thereby reducing the source of kinetic energy for splashing.

[0044] The sharp corner 222 forces the liquid to flow along the direction of the rib 221 (similar to channeling through grooves) instead of splashing randomly in all directions; when the buffer plate 2 impacts the liquid surface at high speed, it is easy to form cavitation (bubbles) below, and the splashing will be aggravated when the cavitation breaks; the sharp corner 222 of the rib 221 can pierce the liquid surface more quickly, reducing the size and stability of the cavitation, that is, reducing splashing by early contact (the tip of the rib contacts the liquid surface first and gradually penetrates, delaying the overall impact), energy dissipation (the friction and cutting action of the rib consumes some kinetic energy, reducing the initial velocity of the liquid splashing), and directional drainage (the gap between the ribs can provide an escape channel for the liquid, avoiding lateral spraying).

[0045] Some embodiments provide a pretreatment tank for centrifugal hot-dip galvanizing, comprising: a tank body 1 having opposing side walls and a bottom surface; a buffer plate 2 rotatably connected to the top edges of both sides of the tank body 1 via spring hinges 3, and parallel to the solution surface within the tank body 1; the upper surface of the buffer plate 2 is provided with an anti-deviation part 21 for abutting against the bottom surface of the basket 4 to limit the deviation of the basket 4; the anti-deviation part 21 includes elastic strips 211 evenly distributed on the upper surface of the buffer plate 2, the elastic strips 211 being X-shaped and / or diagonal strips. The X-shaped elastic strips 211 are staggered at 15°-30°, and the diagonal elastic strips 211 are spaced 50-80mm apart, forming a mesh structure.

[0046] The lower surface of the buffer plate 2 is provided with a flow guide 22, which is configured to preferentially cut into the liquid surface, disperse the impact force, and guide the liquid to flow in a preset direction to suppress liquid splashing. When the basket 4 extends into the pool body 1, the buffer plate 2 is driven to flip around the spring hinge 3 towards the bottom surface of the pool body 1 to slow down the falling speed of the basket 4. The flipped buffer plate 2 forms a sealing structure with the side wall of the pool body 1 to block the splashed solution. The flow guide 22 includes several protruding ribs 221, which are evenly arranged along the edge of the lower surface of the buffer plate 2. The thickness of the protruding ribs 221 gradually decreases from the center of the buffer plate 2 towards both sides. One end of the protruding rib 221 facing the bottom surface of the pool body 1 is provided with a sharp corner 222.

[0047] In summary, the buffer plate 2 connected by the spring hinge 3 can slow down the falling speed of the basket 4. The anti-deviation part 21 on the upper surface of the buffer plate 2 abuts against the bottom surface of the basket 4 to prevent the basket 4 from shaking and improve operational stability. The flow guide part 22 disperses the liquid flow direction to prevent the liquid inside the pool 1 from splashing due to the impact of the basket 4, thus reducing solution splashing. After the lower buffer plate 2 is flipped, it forms a sealing structure with the side wall of the pool 1 to further block splashing, improve the safety of the working environment, and effectively solve the problem of solution splashing caused by deviation or shaking when the basket 4 is lowered.

[0048] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0049] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as the second element, component, region, layer, or segment.

[0050] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A pretreatment tank for centrifugal hot-dip galvanizing, characterized in that, include: The pool body (1) has opposing side walls and a bottom surface; The buffer plate (2) is rotatably connected to the top edge of both sides of the pool body (1) via a spring hinge (3) and is parallel to the solution surface inside the pool body (1); The upper surface of the buffer plate (2) is provided with an anti-deviation part (21) for abutting against the bottom surface of the basket (4) to limit the deviation of the basket (4); The lower surface of the buffer plate (2) is provided with a flow guide (22), which is configured to preferentially cut into the liquid surface, disperse the impact force and guide the liquid to flow in a preset direction to suppress liquid splashing; When the basket (4) extends into the pool (1), the drive buffer plate (2) rotates around the spring hinge (3) toward the bottom of the pool (1) to slow down the falling speed of the basket (4). The rotated buffer plate (2) forms a sealing structure with the side wall of the pool (1) to seal the splashed solution.

2. The pretreatment tank for centrifugal hot-dip galvanizing as described in claim 1, characterized in that, The anti-deviation part (21) includes elastic strips (211) which are evenly distributed on the upper surface of the buffer plate (2). The elastic strips (211) are X-shaped and / or oblique strips.

3. The pretreatment tank for centrifugal hot-dip galvanizing as described in claim 2, characterized in that, The X-shaped elastic strips (211) are arranged in an alternating pattern at 15°-30°, and the spacing between the oblique elastic strips (211) is 50-80mm, forming a mesh structure.

4. The pretreatment tank for centrifugal hot-dip galvanizing as described in claim 1, characterized in that, The flow guide (22) includes several protruding ribs (221), which are evenly arranged along the edge of the lower surface of the buffer plate (2); The thickness of the rib (221) gradually decreases from the center of the buffer plate (2) towards both sides.

5. The pretreatment tank for centrifugal hot-dip galvanizing as described in claim 4, characterized in that, The rib (221) has a pointed corner (222) at one end facing the bottom of the pool body (1).

6. A pretreatment tank for centrifugal hot-dip galvanizing, characterized in that, include: The pool body (1) has opposing side walls and a bottom surface; The buffer plate (2) is rotatably connected to the top edge of both sides of the pool body (1) via a spring hinge (3) and is parallel to the solution surface inside the pool body (1); The upper surface of the buffer plate (2) is provided with an anti-deviation part (21) for abutting against the bottom surface of the basket (4) to limit the deviation of the basket (4); The anti-deviation part (21) includes elastic strips (211) which are evenly distributed on the upper surface of the buffer plate (2). The elastic strips (211) are X-shaped and / or oblique strips.

7. The pretreatment tank for centrifugal hot-dip galvanizing as described in claim 6, characterized in that, The X-shaped elastic strips (211) are arranged in an alternating pattern at 15°-30°, and the spacing between the oblique elastic strips (211) is 50-80mm, forming a mesh structure.

8. The pretreatment tank for centrifugal hot-dip galvanizing as described in claim 6, characterized in that, The lower surface of the buffer plate (2) is provided with a flow guide (22), which is configured to preferentially cut into the liquid surface, disperse the impact force and guide the liquid to flow in a preset direction to suppress liquid splashing; When the basket (4) extends into the pool (1), the drive buffer plate (2) rotates around the spring hinge (3) toward the bottom of the pool (1) to slow down the falling speed of the basket (4). The rotated buffer plate (2) forms a sealing structure with the side wall of the pool (1) to seal the splashed solution.

9. The pretreatment tank for centrifugal hot-dip galvanizing as described in claim 8, characterized in that, The flow guide (22) includes several protruding ribs (221), which are evenly arranged along the edge of the lower surface of the buffer plate (2); The thickness of the rib (221) gradually decreases from the center of the buffer plate (2) towards both sides.

10. The pretreatment tank for centrifugal hot-dip galvanizing as described in claim 9, characterized in that, The rib (221) has a pointed corner (222) at one end facing the bottom of the pool body (1).

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