Electrolytic recovery treatment structure of wastewater precipitate
By designing screening and cleaning components for precipitates, the problem of low precipitate recovery efficiency during electroplating was solved, achieving efficient and safe precipitate recovery and treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 镇江特安锂新能源有限公司
- Filing Date
- 2025-08-05
- Publication Date
- 2026-06-23
AI Technical Summary
In the current electroplating process, the recovery and treatment of wastewater sediment requires shutdown, which is inefficient and poses safety hazards. Manual handling is also dangerous.
Design a wastewater sediment electrolytic recovery treatment structure, including sediment screening components and cleaning components. The structure utilizes a vibrating screen and a synchronously moving cleaning plate to achieve rapid screening and collection of sediment, and combines an interface and a sealing switch plate to control the descent of sediment.
It achieves efficient separation and rapid collection of precipitates, reduces manual intervention, improves recycling efficiency, and avoids production delays and safety hazards.
Smart Images

Figure CN224395078U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to a structure for the electrolytic recovery and treatment of wastewater sediments. Background Technology
[0002] Electroplating, a crucial process for material protection in the machinery manufacturing industry, generates a large amount of wastewater during production. This wastewater contains not only highly hazardous heavy metal ions such as hexavalent chromium, but also various toxic substances including cyanide compounds, acidic substances, alkaline substances, anti-tarnishing agents, and brightening agents. Direct discharge without effective treatment will cause extremely serious harm to the ecological environment and human health. After treatment, electroplating wastewater produces flocculated precipitates, namely electroplating sludge. Electroplating sludge has an extremely complex composition, originating not only from various chemical reaction products generated during wastewater treatment, but also from the multiple heavy metal ions contained in the wastewater itself, making it a hazardous waste.
[0003] The existing wastewater sediment settles to the bottom of the electroplating tank. After electroplating is completed, it needs to be recycled manually or mechanically. The entire system needs to be shut down to process the sediment, which delays the electroplating process, is inefficient, and manual recycling of sediment is dangerous and can easily cause production accidents.
[0004] Therefore, it is necessary to invent a wastewater sediment electrolytic recovery and treatment structure to solve the above problems. Utility Model Content
[0005] (a) Purpose of the utility model
[0006] To address the technical problems existing in the background art, this utility model proposes a wastewater sediment electrolytic recovery treatment structure that can recover sediment during the electroplating process.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a wastewater sediment electrolytic recovery and treatment structure, including a sediment screening component disposed at the bottom of an electroplating tank, a collection hopper installed at the bottom of the sediment screening component, and a converter connected to the bottom of the collection hopper;
[0009] The electroplating tank is equipped with a support frame, and the support frame supports sediment cleaning components on both sides. One side of the sediment cleaning component is located on top of the sediment screening component.
[0010] The sediment screening assembly includes a fixed frame, a screening screen is installed inside the fixed frame, and the screening screen is connected to an external motor and vibrates.
[0011] The adapter is fixed to the bottom of the collection hopper, a switch plate is installed inside the adapter, and a sediment collection box is also installed at the bottom of the adapter.
[0012] The sediment cleaning assembly includes telescopic motors installed on both sides of the support frame. One side of each telescopic motor is connected to a telescopic rod, and one side of each telescopic rod is connected to a cleaning plate. The cleaning plates on both sides move synchronously toward the center of the screening screen.
[0013] Preferably, the bottom of the moving side of the cleaning plate is provided with an inclined surface, the bottom of the inclined surface is in contact with the top of the screening mesh, the length of the cleaning plate meets the mesh length of the screening mesh, and the extension length of the cleaning plates on both sides covers the entire mesh surface of the screening mesh.
[0014] Preferably, the inner wall of the adapter is provided with positioning grooves on both sides and through grooves on the other two sides, and the two sides of the through grooves are connected to the positioning grooves. The switch plate is placed in the through grooves, and the upper and lower sides of one side of the through groove are provided with mounting holes. One side of the switch plate is provided with positioning holes that match the mounting holes.
[0015] Preferably, the switch plate is inserted into the through groove and moves along the positioning groove. The switch plate has a connecting hole in the middle and a sealing cover is installed in the connecting hole. The switch plate has a pull groove on one side and multiple arc-shaped grooves on one side of the pull groove. The sealing cover has a handle at the bottom. Fastening bolts are installed in both the mounting hole and the positioning hole.
[0016] Preferably, the sediment collection box is placed inside the support frame, and the top of the sediment collection box is provided with a collection hole.
[0017] Preferably, the outer wall of the electroplating tank is provided with a mating plate that matches the top of the support frame. The mating plate is fixed to the top of the support frame by bolts, and the support frame fits the shape of the electroplating tank as a whole.
[0018] Preferably, the support frame has support plates on both sides to support the telescopic motor, and the bottom sides of the support plates have reinforcing ribs, one side of which is fixed to the support frame.
[0019] Compared with the prior art, the beneficial effects of the above-mentioned technical solution of this utility model are:
[0020] 1. In the sediment screening assembly of this utility model, the vibrating screening screen can quickly screen the sediment, separate particles that meet the recycling requirements, and avoid impurities from entering and affecting subsequent processing; at the same time, the cleaning plates on both sides moving synchronously towards the center can completely push the sediment on the screen to the collection hopper, reduce residue, and improve sediment collection rate; the adapter interface and sediment collection box allow the screened sediment to directly enter the collection box, shorten the recycling cycle, and improve overall efficiency.
[0021] 2. The switch plate of this utility model is connected to the adapter through the positioning groove and through groove, and is fixed with fastening bolts. This not only ensures the sealing of the adapter, but also allows for convenient opening and closing through the pull-out groove, making it easy to control the falling speed of sediment or to carry out maintenance. The handle design at the bottom of the sealing cover further improves the ease of operation. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0024] Figure 2 This is a schematic diagram of the overall disassembled structure of this utility model;
[0025] Figure 3 This is a schematic diagram of the sediment screening component and sediment cleaning component of this utility model.
[0026] Figure 4 This is a schematic diagram of the sediment cleaning component of this utility model;
[0027] Figure 5 This is a schematic diagram of the disassembled structure of the sediment screening component and collection hopper of this utility model;
[0028] Figure 6 This is a schematic diagram of the disassembled structure of the adapter of this utility model.
[0029] Explanation of reference numerals in the attached figures:
[0030] 1. Electroplating tank; 11. Connecting plate; 2. Sediment screening assembly; 21. Fixing frame; 22. Screening mesh; 3. Collection hopper; 4. Adapter; 41. Positioning groove; 42. Through groove; 43. Mounting hole; 5. Support frame; 51. Support plate; 52. Reinforcing rib; 6. Sediment cleaning assembly; 61. Telescopic motor; 62. Telescopic rod; 63. Cleaning plate; 64. Inclined surface; 7. Switch plate; 71. Positioning hole; 72. Connection hole; 73. Sealing cover; 74. Pull-out groove; 75. Arc groove; 76. Handle; 77. Fastening bolt; 8. Sediment collection box; 81. Collection hole. Detailed Implementation
[0031] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0032] This utility model provides, for example Figure 1-6 The wastewater sediment electrolytic recovery treatment structure shown includes a sediment screening component 2 set at the bottom of the electroplating tank 1, a collection hopper 3 installed at the bottom of the sediment screening component 2, and an adapter 4 connected to the bottom of the collection hopper 3.
[0033] Specifically, a support frame 5 is installed on the outside of the electroplating tank 1, and sediment cleaning components 6 are supported on both sides of the support frame 5. One side of the sediment cleaning components 6 is set on the top of the sediment screening components 2.
[0034] Specifically, the sediment screening assembly 2 includes a fixed frame 21, a screening screen 22 installed inside the fixed frame 21, and the screening screen 22 is connected to an external motor and vibrates.
[0035] Specifically, the adapter 4 is fixed to the bottom of the collection hopper 3, the adapter 4 is equipped with a switch plate 7, and the bottom of the adapter 4 is also equipped with a sediment collection box 8.
[0036] Specifically, the sediment cleaning assembly 6 includes telescopic motors 61 installed on both sides of the support frame 5. One side of each telescopic motor 61 is connected to a telescopic rod 62, and one side of each telescopic rod 62 is connected to a cleaning plate 63. The two cleaning plates 63 move synchronously towards the center on the screening screen 22.
[0037] In this embodiment, the electroplating tank 1 and the support frame 5 are connected by a mating plate 11. The mating plate 11 is fixed to the top of the support frame 5 with bolts, and the support frame 5 fits the shape of the electroplating tank 1 as a whole to ensure support stability.
[0038] Specifically, the sediment screening component 2 is set at the bottom of the electroplating tank 1, and a screening screen 22 is installed in its fixed frame 21. The screening screen 22 is connected to an external motor to realize the vibration function.
[0039] Specifically, a collection hopper 3 is installed at the bottom of the sediment screening component 2, and a converter 4 is connected to the bottom of the collection hopper 3. A sediment collection box 8 is installed at the bottom of the converter 4. The sediment collection box 8 is placed inside the support frame 5, and its top is provided with a collection hole 81, which corresponds to the position of the converter 4.
[0040] Specifically, the support plates 51 on both sides of the support frame 5 are used to support the telescopic motors 61. Reinforcing ribs 52 are provided on both sides of the bottom of the support plates 51. One side of the reinforcing ribs 52 is fixed to the support frame 5 to enhance the load-bearing capacity of the support plates 51. One side of the telescopic motors 61 is connected to a telescopic rod 62, and one side of the telescopic rod 62 is connected to a cleaning plate 63. One side of the cleaning plate 63 is positioned on top of the sediment screening assembly 2.
[0041] Reference Figure 4 The bottom of the moving side of the cleaning plate 63 is provided with an inclined surface 64. The bottom of the inclined surface 64 contacts the top of the screening screen 22. The length of the cleaning plate 63 meets the length of the screen surface of the screening screen 22, and the extension length of the two cleaning plates 63 covers the entire screen surface of the screening screen 22.
[0042] In this embodiment, the bottom of the moving side of the cleaning plate 63 is provided with an inclined surface 64, the bottom of which contacts the top of the screening screen 22 to ensure cleaning effect. The length of the cleaning plate 63 meets the length of the screen surface of the screening screen 22, and the extension length of the two cleaning plates 63 covers the entire screen surface of the screening screen 22, ensuring that the screening screen 22 can be thoroughly cleaned.
[0043] Specifically, when the telescopic motors 61 on both sides are working, they drive the telescopic rods 62 to extend and retract, which in turn drives the cleaning plates 63 on both sides to move synchronously towards the center on the screening screen 22, pushing the sediment on the screening screen 22 towards the center for easy collection later.
[0044] Reference Figure 6 The inner wall of the adapter 4 has positioning grooves 41 on both sides and through grooves 42 on the other two sides. The two sides of the through grooves 42 are connected to the positioning grooves 41. The switch plate 7 is placed in the through grooves 42. The upper and lower sides of one through groove 42 are provided with mounting holes 43. The upper side of the switch plate 7 is provided with positioning holes 71 that match the mounting holes 43.
[0045] Specifically, the switch plate 7 is inserted into the through groove 42 and moves along the positioning groove 41. The switch plate 7 has a connecting hole 72 in the middle, and a sealing cover 73 is installed in the connecting hole 72. The switch plate 7 has a pull groove 74 on one side, and multiple arc grooves 75 on one side of the pull groove 74. The bottom of the sealing cover 73 has a handle 76. Fastening bolts 77 are installed in both the mounting hole 43 and the positioning hole 71.
[0046] In this embodiment, the inner wall of the adapter 4 is provided with positioning grooves 41 on both sides and through grooves 42 on the other two sides, with the two sides of the through grooves 42 connecting to the positioning grooves 41. The switch plate 7 is inserted into the through groove 42 and moves along the positioning groove 41 to realize the opening and closing control of the adapter 4.
[0047] Specifically, mounting holes 43 are provided on both the upper and lower sides of the through groove 42 on one side, and a positioning hole 71 matching the mounting hole 43 is provided on one side of the switch plate 7. Fastening bolts 77 are installed in both the mounting hole 43 and the positioning hole 71 to fix the position of the switch plate 7.
[0048] Specifically, the switch plate 7 has a connection hole 72 in the middle, and a sealing cover 73 is installed in the connection hole 72. The bottom of the sealing cover 73 has a handle 76 for easy opening. The switch plate 7 has a pull-out groove 74 on one side, and multiple arc-shaped grooves 75 on one side of the pull-out groove 74 to facilitate pulling the switch plate 7.
[0049] Reference Figure 2 The sediment collection box 8 is placed inside the support frame 5, and the top of the sediment collection box 8 is provided with a collection hole 81.
[0050] Reference Figure 1-2 The outer wall of the electroplating tank 1 is provided with a mating plate 11 that matches the top of the support frame 5. The mating plate 11 is fixed to the top of the support frame 5 by bolts, and the support frame 5 fits the shape of the electroplating tank 1 as a whole.
[0051] Specifically, the support frame 5 has support plates 51 on both sides to support the telescopic motor 61, and the bottom sides of the support plates 51 have reinforcing ribs 52, one side of which is fixed to the support frame 5.
[0052] In this embodiment, the screening screen 22 vibrates under the drive of an external motor, which can effectively screen the wastewater sediment at the bottom of the electroplating tank 1, leaving larger particles and impurities on the screening screen 22, while smaller sediments fall into the collection hopper 3 through the screening screen 22, thereby improving the efficiency and accuracy of sediment separation.
[0053] Specifically, the two cleaning plates 63 move synchronously towards the center under the drive of the telescopic motor 61 and the telescopic rod 62. Since the inclined surface 64 at the bottom of the cleaning plate 63 contacts the top of the screening screen 22 and its length and telescopic length can cover the entire screening screen 22, the residual sediment on the screening screen 22 can be thoroughly pushed to the center, preventing the sediment from accumulating and affecting the screening effect, and reducing the amount of manual cleaning work.
[0054] In this embodiment, the sifted and cleaned sediment falls into the collection hopper 3 and then enters the sediment collection box 8 through the adapter 4. The switch plate 7 can flexibly control the opening and closing of the adapter 4, facilitating the control of the sediment collection timing. The fastening bolts 77 can firmly fix the switch plate 7 to prevent sediment leakage. The sealing cover 73 can keep the adapter 4 sealed when sediment is not being collected, preventing odor emission and impurities from entering.
[0055] Specifically, the close fit between the support frame 5 and the electroplating tank 1, as well as the setting of the reinforcing ribs 52, ensure the stability of the entire recycling structure, reduce shaking and vibration during equipment operation, and extend the service life of the equipment.
[0056] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A structure for the electrolytic recovery and treatment of wastewater sediments, characterized in that: It includes a sediment screening component (2) set at the bottom of the electroplating tank (1), a collection hopper (3) installed at the bottom of the sediment screening component (2), and an adapter (4) connected to the bottom of the collection hopper (3). The electroplating tank (1) is equipped with a support frame (5) on the outside, and the support frame (5) is supported on both sides by a sediment cleaning component (6). One side of the sediment cleaning component (6) is located on the top of the sediment screening component (2). The sediment screening assembly (2) includes a fixed frame (21), a screening screen (22) is installed inside the fixed frame (21), and the screening screen (22) is connected to an external motor and vibrates; The adapter (4) is fixed to the bottom of the collection hopper (3), a switch plate (7) is installed inside the adapter (4), and a sediment collection box (8) is also installed at the bottom of the adapter (4). The sediment cleaning assembly (6) includes telescopic motors (61) installed on both sides of the support frame (5). One side of each telescopic motor (61) is connected to a telescopic rod (62), and one side of each telescopic rod (62) is connected to a cleaning plate (63). The two cleaning plates (63) move synchronously towards the center on the screening screen (22).
2. The wastewater sediment electrolytic recovery and treatment structure according to claim 1, characterized in that: The bottom of the moving side of the cleaning plate (63) is provided with an inclined surface (64), the bottom of the inclined surface (64) is in contact with the top of the screening mesh (22), the length of the cleaning plate (63) meets the mesh length of the screening mesh (22), and the extension length of the cleaning plates (63) on both sides covers the entire mesh surface of the screening mesh (22).
3. The wastewater sediment electrolytic recovery and treatment structure according to claim 1, characterized in that: The inner wall of the adapter (4) is provided with positioning grooves (41) on both sides and through grooves (42) on the other two sides. The two sides of the through grooves (42) are connected to the positioning grooves (41). The switch plate (7) is placed in the through grooves (42). The upper and lower sides of one side of the through groove (42) are provided with mounting holes (43). The upper side of the switch plate (7) is provided with positioning holes (71) that match the mounting holes (43).
4. The wastewater sediment electrolytic recovery and treatment structure according to claim 3, characterized in that: The switch plate (7) is inserted into the through groove (42) and moves along the positioning groove (41). The switch plate (7) has a connecting hole (72) in the middle and a sealing cover (73) is installed in the connecting hole (72). The switch plate (7) has a pull groove (74) on one side and a plurality of arc grooves (75) on one side. The sealing cover (73) has a handle (76) at the bottom. Fastening bolts (77) are installed in both the mounting hole (43) and the positioning hole (71).
5. The wastewater sediment electrolytic recovery and treatment structure according to claim 1, characterized in that: The sediment collection box (8) is placed inside the support frame (5), and the top of the sediment collection box (8) is provided with a collection hole (81).
6. The wastewater sediment electrolytic recovery and treatment structure according to claim 1, characterized in that: The outer wall of the electroplating tank (1) is provided with a mating plate (11) that matches the top of the support frame (5). The mating plate (11) is fixed to the top of the support frame (5) by bolts. The support frame (5) fits the shape of the electroplating tank (1) as a whole.
7. The wastewater sediment electrolytic recovery and treatment structure according to claim 1, characterized in that: The support frame (5) has support plates (51) on both sides to support the telescopic motor (61). The bottom sides of the support plate (51) are provided with reinforcing ribs (52), and one side of the reinforcing ribs (52) is fixed on the support frame (5).