A mortar laying device and a mortar laying system

Abstract

This utility model discloses a mortar masonry device and a mortar masonry system. The mortar masonry device includes a storage box, an auxiliary plate, and an adjusting plate. The top and one side wall along the width direction of the storage box are open structures, and the storage box is equipped with rollers for transfer. The auxiliary plate is set on the side wall of the open structure of the storage box, and the adjusting plate is set at the bottom of the auxiliary plate. The connection position between the adjusting plate and the auxiliary plate can be adjusted along the height direction of the auxiliary plate. Both the auxiliary plate and the adjusting plate abut against the two side walls along the length direction of the storage box, and the lower end of the adjusting plate is perpendicular to the two side walls along the length direction of the storage box. The lower end of the adjusting plate is provided with multiple serrations, which face the plane where the bottom wall of the storage box is located, and there is a gap between the serrations and the bottom wall of the storage box. The mortar masonry device of this utility model solves the technical problem of the difficulty in adjusting the mortar joint thickness in the existing mortar laying process.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, specifically to a mortar masonry device and a mortar masonry system. Background Technology

[0002] In traditional masonry mortar application, workers repeatedly use mortar shovels to pick up and spread mortar, a tedious and inefficient process. Manual mortar application easily leads to insufficient or excessive mortar joint coverage, and it's difficult to control and adjust joint thickness, affecting masonry quality. Furthermore, traditional methods result in material waste, high labor intensity, and extended construction periods. While some existing technologies attempt to optimize the mortar application process, their simple structures cannot precisely control and adjust joint thickness and uniformity, and their poor stability makes them unsuitable for meeting the demands of modern engineering projects for efficient construction and high-quality standards. Utility Model Content

[0003] In view of the existing technical problems, this utility model aims to provide a mortar masonry device and a mortar masonry system. The mortar masonry device can solve the technical problem that the thickness of the mortar joint is not easy to adjust in the existing mortar laying process.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A mortar masonry device is characterized by the following structural features: it includes a storage box, an auxiliary plate, and an adjusting plate. The top and one side wall along the width direction of the storage box are open structures, and the storage box is equipped with rollers for transfer. The auxiliary plate is disposed on the side wall of the open structure of the storage box, and the adjusting plate is disposed at the bottom of the auxiliary plate. The connection position between the adjusting plate and the auxiliary plate is adjustable along the height direction of the auxiliary plate. Both the auxiliary plate and the adjusting plate abut against the two side walls along the length direction of the storage box, and the lower end of the adjusting plate is perpendicular to the two side walls along the length direction of the storage box. The lower end of the adjusting plate is provided with multiple saw teeth facing the plane where the bottom wall of the storage box is located, and there is a gap between the saw teeth and the bottom wall of the storage box. By adjusting the connection position between the adjusting plate and the auxiliary plate, the distance between the saw teeth and the plane where the bottom wall of the storage box is located can be adjusted.

[0006] When manufacturing the mortar storage box, the width of its inner cavity can be set to match the thickness of the wall to be built. In use of the mortar laying device of this application, the storage box is placed on top of the wall to be built. The connection position between the adjusting plate and the auxiliary plate is adjusted according to the required mortar thickness on the wall, so that the distance between the saw teeth and the top of the wall matches the required mortar thickness. By adjusting the connection position between the adjusting plate and the auxiliary plate, the distance between the saw teeth and the top of the wall can be adjusted, thereby flexibly adjusting the mortar joint thickness to meet different construction requirements. First, the mixed mortar is poured into the storage box, which temporarily stores the mortar and maintains a certain pressure. The operator only needs to push the mortar laying device to move smoothly and evenly along the laying direction of the wall. The mortar will then be continuously, evenly, and to the predetermined thickness spread onto the wall by the saw teeth. This utility model's mortar laying device has a simple structure and can achieve fast, continuous, efficient, and high-quality mortar laying operations, effectively improving the overall quality and speed of masonry while reducing labor intensity. This mortar laying device can evenly lay mortar according to actual masonry needs and effectively control and adjust the mortar joint thickness, reducing mortar overflow and waste, and improving the fullness of mortar joints as well as the integrity and stability of the wall.

[0007] Preferably, the lower end of the auxiliary plate is provided with a first connecting portion, and the upper end of the adjusting plate is provided with multiple second connecting portions. These second connecting portions are detachably and fixedly connected to the first connecting portion, and the multiple second connecting portions are spaced apart along the height direction of the adjusting plate. The auxiliary plate and the adjusting plate are detachably and fixedly connected via the first and second connecting portions. When it is necessary to adjust the connection position between the auxiliary plate and the adjusting plate, the adjusting plate can be disassembled, and a second connecting portion of a different height can be replaced and connected to the first connecting portion.

[0008] Preferably, multiple first connecting portions are provided, and these multiple first connecting portions are spaced apart along the height direction of the auxiliary plate, with the spacing between two adjacent first connecting portions matching the spacing between two adjacent second connecting portions. By providing multiple first connecting portions, the auxiliary plate and the adjustment plate can be connected to each other via multiple first connecting portions and multiple second connecting portions, thereby increasing connection stability.

[0009] Specifically, the first connecting part is a U-shaped structure, and the second connecting part is an inverted U-shaped structure, which interlocks with the U-shaped structure. When the adjusting plate is connected to the auxiliary plate, the inverted U-shaped structure of the adjusting plate is inserted into the U-shaped structure from one side of the auxiliary plate to achieve the interlocking connection between the adjusting plate and the auxiliary plate.

[0010] Preferably, the storage bin has two side walls extending downwards along its length, and rollers are provided at the bottom of these two side walls. The rollers at the bottom of the two side walls guide the movement of the storage bin, facilitating control of the direction of movement.

[0011] Specifically, the multiple saw teeth are evenly distributed along the lower end of the adjusting plate, and the spacing between the saw teeth on both sides of the lower end of the adjusting plate is greater than or equal to the width of the storage box.

[0012] Preferably, the sidewalls of the open structure of the storage tank are inclined inwards. This inclined structure facilitates the discharge of slurry from the storage tank.

[0013] Specifically, a handle is provided on the outer wall of the auxiliary plate. The handle facilitates the movement of the storage bin.

[0014] Preferably, the storage bin has a bricklaying gauge rod on its side wall along its length, and the gauge rod is vertically installed. The gauge rod can be made of straight strips of wood, and the thickness of each brick layer and mortar joint is accurately set by the gauge rod to ensure the accuracy of the masonry dimensions.

[0015] Based on the same inventive concept, this application also provides a mortar masonry system, including a wall to be masonry, the top of which is provided with the mortar masonry device as described above, the width of the inner cavity of the storage box matching the thickness of the wall to be masonry; adjusting the connection position between the adjusting plate and the auxiliary plate so that the distance between the saw teeth and the top of the wall to be masonry matches the required mortar thickness at the top of the wall to be masonry.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. The mortar laying device of this utility model is simple to operate and can realize fast, continuous, efficient and high-quality mortar laying operation, effectively improving the overall quality and speed of masonry and reducing labor intensity.

[0018] 2. The mortar masonry device of this utility model can evenly lay mortar according to actual masonry needs and effectively control and adjust the thickness of the mortar joints, reduce mortar overflow and waste, and improve the fullness of the mortar joints and the integrity and stability of the wall. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the mortar masonry system structure of this utility model;

[0020] Figure 2 for Figure 1 Top view of the medium sand mortar masonry device;

[0021] Figure 3 for Figure 1 Detailed diagram of the connection structure between the first and second connecting parts.

[0022] In the figure

[0023] 1-Storage bin; 2-Auxiliary plate; 3-Adjusting plate; 4-Roller; 5-Sawtooth; 6-First connecting part; 7-Second connecting part; 8-Handle; 9-Scale rod; 10-Wall to be built. Detailed Implementation

[0024] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in the embodiments of the present invention can be combined with each other. For ease of description, the terms "upper," "lower," "left," and "right" appearing below only indicate that they correspond to the upper, lower, left, and right directions in the accompanying drawings and do not limit the structure.

[0025] like Figure 1 As shown, the mortar masonry device provided in this embodiment includes a storage bin 1, an auxiliary plate 2, and an adjusting plate 3. The storage bin 1 is equipped with rollers 4 for transfer. The top and one side wall along the width direction of the storage bin 1 are open structures, and the open side wall of the storage bin 1 is inclined inward. The storage bin 1 is a square sloping hopper made of 20mm thick plywood template. The internal dimensions of the storage bin 1 are 200mm wide * 200mm high * 200mm long (top length is 200mm, bottom length is 250mm). The storage bin 1 is used to temporarily store mortar and maintain pressure. Both side walls of the storage bin 1 extend downward by 20mm along the length direction, and rollers 4 are also provided at the bottom of these two side walls. Both auxiliary plate 2 and adjusting plate 3 are made of 2mm thick steel plate. Auxiliary plate 2 is set on the side wall of the open structure of storage box 1, and adjusting plate 3 is set at the bottom of auxiliary plate 2. The connection position between adjusting plate 3 and auxiliary plate 2 can be adjusted along the height direction of auxiliary plate 2. Both auxiliary plate 2 and adjusting plate 3 abut against the two side walls of storage box 1 along the length direction, and the lower end of adjusting plate 3 is perpendicular to the two side walls of storage box 1 along the length direction. The lower end of adjusting plate 3 is provided with multiple serrations 5, which face the plane where the bottom wall of storage box 1 is located, and there is a gap between the serrations 5 and the bottom wall of storage box 1. The thickness of the mortar joint and scratches are controlled by adjusting plate 3 and serrations 5. Figure 2 As shown, multiple saw teeth 5 are evenly distributed along the lower end of the adjusting plate 3, and the spacing between the saw teeth 5 on both sides of the lower end of the adjusting plate 3 is greater than the width of the storage box 1. A handle 8 is provided on the outer wall of the auxiliary plate 2, and this handle 8 is positioned along the width direction of the storage box 1. A brick gauge rod 9 is provided on the side wall of the storage box 1 along its length direction. This brick gauge rod 9 is vertically positioned and is made of straight strips of timber. Adhesive tape is used to precisely mark the spacing of each brick layer and the mortar joint thickness on the brick gauge rod 9 to ensure the accuracy of the masonry dimensions. Figure 3As shown, the lower end of the auxiliary plate 2 is provided with four first connecting parts 6, which are spaced apart along the height direction of the auxiliary plate 2. The upper end of the adjusting plate 3 is provided with three second connecting parts 7, which are spaced apart along the height direction of the adjusting plate 3. The distance between two adjacent first connecting parts 6 and the distance between two adjacent second connecting parts 7 are both 5mm. The first connecting parts 6 are U-shaped structures, and the second connecting parts 7 are inverted U-shaped structures, which are engaged with the U-shaped structure.

[0026] This embodiment also provides a mortar masonry system including a wall 10 to be masonred and a mortar masonry device as described above, wherein the width of the inner cavity of the storage box 1 matches the thickness of the wall 10 to be masonred. The connection position between the adjusting plate 3 and the auxiliary plate 2 is adjusted so that the distance between the saw teeth 5 and the top of the wall 10 to be masonred matches the required mortar thickness at the top of the wall 10 to be masonred.

[0027] The dimensions of the mortar masonry device can be designed based on the BIM Revit model, and each component can be fabricated and installed. During masonry construction, the storage bin 1 is placed on top of the wall 10 to be masonred, and the rollers 4 at the bottom of the side walls on both sides of the storage bin 1 along its length abut against the side walls of the wall 10 to be masonred. The connection position between the adjusting plate 3 and the auxiliary plate 2 is adjusted according to the required thickness of mortar to be laid on the wall 10, so that the distance between the saw teeth 5 and the top of the wall 10 to be masonred matches the required mortar thickness at the top of the wall 10 to be masonred. First, the mixed mortar is poured into the storage bin 1, which temporarily stores the mortar and maintains a certain pressure. The operator simply holds the handle 8 and pushes the mortar laying device along the direction of the wall 10 to be built at a uniform speed. The mortar, passing through the saw teeth 5, is continuously, evenly, and to a predetermined thickness spread onto the wall 10. Using tape on the gauge rod 9, the brick layer height and mortar joint thickness are simultaneously positioned, achieving fast, efficient, and high-quality mortar spreading, effectively improving the overall quality and speed of the masonry work. By adjusting the connection position between the adjusting plate 3 and the auxiliary plate 2, the distance between the saw teeth 5 and the top of the wall 10 can be adjusted, allowing for flexible adjustment of the mortar joint thickness to meet different construction requirements. After continuous mortar spreading, the quality of the masonry wall is inspected and accepted, and the mortar laying device is cleaned and maintained. This mortar laying device not only improves masonry efficiency and quality but also saves materials, reduces labor intensity, and significantly improves the overall construction effect.

[0028] The above embodiments should be understood as being used only to illustrate the utility model more clearly, and not to limit the scope of the utility model. After reading this utility model, any modifications of the embodiments by those skilled in the art in various equivalent forms fall within the scope defined by the appended claims.

Claims

1. A mortar laying device, characterized in that: Including storage box (1), auxiliary plate (2) and adjusting plate (3), the top and the side wall of the storage box (1) are open structure along the width direction, and the storage box (1) is provided with roller (4) for moving and loading; The auxiliary plate (2) is arranged on the open structure side wall of the storage box (1), the adjusting plate (3) is arranged on the bottom of the auxiliary plate (2), and the connecting position of the adjusting plate (3) and the auxiliary plate (2) can be adjusted along the height direction of the auxiliary plate (2); The auxiliary plate (2) and the adjusting plate (3) are in abutment with the two side walls of the storage box (1) along the length direction, and the lower end of the adjusting plate (3) is perpendicular to the two side walls of the storage box (1) along the length direction; The lower end of the adjusting plate (3) is provided with a plurality of sawteeth (5), the sawteeth (5) are towards the plane where the bottom wall of the storage box (1) is, and a gap is provided between the sawteeth (5) and the bottom wall of the storage box (1);By adjusting the connecting position between the adjusting plate (3) and the auxiliary plate (2), the distance between the sawteeth (5) and the plane where the bottom wall of the storage box (1) is is adjusted.

2. The mortar laying device according to claim 1, characterized in that: The lower end of the auxiliary plate (2) is provided with a first connecting part (6), and the upper end of the adjusting plate (3) is provided with a plurality of second connecting parts (7), the second connecting parts (7) are detachably fixedly connected with the first connecting part (6), and the plurality of second connecting parts (7) are spaced apart along the height direction of the adjusting plate (3).

3. The mortar laying device of claim 2, wherein: The first connecting part (6) is provided with a plurality of first connecting parts (6), and the plurality of first connecting parts (6) are spaced apart along the height direction of the auxiliary plate (2), and the distance between the adjacent two first connecting parts (6) matches the distance between the adjacent two second connecting parts (7).

4. The mortar laying device of claim 2, wherein: The first connecting part (6) is a U-shaped structure, and the second connecting part (7) is a reverse U-shaped structure, which is clamped with the U-shaped structure.

5. The mortar laying device of claim 1, wherein: The two side walls of the storage box (1) along the length direction extend downward, and the bottom of the two side walls is provided with a roller (4).

6. The mortar laying device of claim 1, wherein: The plurality of sawteeth (5) are uniformly distributed along the lower end of the adjusting plate (3), and the distance between the sawteeth (5) on both sides of the lower end of the adjusting plate (3) is greater than or equal to the width of the storage box (1).

7. The mortar laying device of claim 1, wherein: The side wall of the open structure of the storage box (1) is inclined to the inside of the storage box (1).

8. The mortar laying device of claim 1, wherein: A handle (8) is arranged on the outer side wall of the auxiliary plate (2).

9. The mortar laying device of claim 1, wherein: A skin counting rod (9) is arranged on the side wall of the storage box (1) along the length direction, and the skin counting rod (9) is vertically arranged.

10. A mortar masonry system comprising a wall (10) to be built, characterized in that: The top of the to-be-built wall (10) is provided with the mortar building device of any one of claims 1-9, the width of the inner cavity of the storage box (1) matches the thickness of the to-be-built wall (10), the connecting position between the adjusting plate (3) and the auxiliary plate (2) is adjusted, so that the distance between the sawteeth (5) and the top of the to-be-built wall (10) matches the required mortar thickness of the top of the to-be-built wall (10).

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