An automobile carpet production device

Abstract

The utility model relates to the field of carpet production especially relates to a car carpet production equipment, the car carpet production equipment includes support frame, is arranged in the rotating component of support frame top, and is arranged in the adjusting assembly of support frame top side, wherein, the adjusting assembly includes a plurality of support platform, and every support platform all is installed with fixed plate, and a plurality of fixed plates all equidistance distribution along the circumferential side of adjusting assembly, one side of fixed plate is provided with the clamping plate, is installed with the electric push rod for driving the reciprocating movement of clamping plate in the side away from the clamping plate of fixed plate, the utility model provides a car carpet production equipment through the reciprocating movement of electric push rod drive clamping plate, combines the thread transmission of screw rod and internal thread rod in adjusting assembly, and the position of clamping plate is adjusted flexibly, can be adapted to different size, shape's car carpet, ensures that the carpet is stable and fixed in the processing, avoids the problems such as displacement, wrinkle, improves product quality.

Description

Technical Field

[0001] This utility model relates to the field of carpet production, and in particular to an automotive carpet production equipment. Background Technology

[0002] In the manufacturing process of automotive carpets, air drying is a common step. In some carpet processing techniques, after steps such as gluing and dyeing, air drying is necessary to accelerate the drying process. With technological advancements, in addition to air drying, drying equipment is also used. Like the drying box mentioned in the previous patent, which uses hot air blowers and nozzles to dry the carpet, this method is more efficient than natural air drying and allows for better control of the drying environment and temperature, avoiding production delays due to weather and other factors, and reducing the risk of dust and other impurities adhering to the carpet. However, some temperature-sensitive carpet materials may still require natural air drying or low-temperature drying to prevent material damage. Currently, during the air drying process, carpets often rely on manual turning or unidirectional drying, making it difficult to achieve uniform drying, resulting in low drying efficiency, easy water stains, and increased labor costs and operational risks.

[0003] Therefore, it is necessary to provide a new automotive carpet production equipment to solve the above-mentioned technical problems. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, an automotive carpet production equipment is provided to solve the above-mentioned problems.

[0005] The automotive carpet production equipment provided by this utility model includes: a support frame; a rotating assembly mounted on the top of the support frame; and an adjusting assembly disposed on one side of the top of the support frame. The adjusting assembly includes multiple support platforms, each of which is equipped with a fixed plate, and the multiple fixed plates are equidistantly distributed along the periphery of the adjusting assembly. A clamping plate is disposed on one side of each fixed plate. An electric push rod for driving the clamping plate to reciprocate is installed on the side of the fixed plate away from the clamping plate.

[0006] Preferably, the rotating assembly includes a rotating housing mounted on the top of the support frame, a worm gear rotatably connected inside the rotating housing, a worm engaged at the bottom of the worm gear, and both ends of the worm rotatably connected to the inner sidewall of the rotating housing.

[0007] Preferably, a first electric motor for driving the worm gear rotation is installed on one side of the rotating housing.

[0008] Preferably, the adjustment assembly includes an adjustment housing, one side of which is connected to a worm gear via a connecting shaft, a driving bevel gear is rotatably connected to the inner wall of the adjustment housing, a plurality of driven bevel gears are meshed on one side of the driving bevel gear, and a second electric motor for driving the driving bevel gear to rotate is installed on the inner wall of the adjustment housing.

[0009] Preferably, the adjustment assembly includes multiple guide frames installed around the adjustment housing, a lead screw is provided in the guide frame, one end of the lead screw passes through the adjustment housing and is connected to the driven bevel gear, an internal thread rod is threaded to the outer side of the lead screw, and the end of the internal thread rod away from the lead screw is connected to the support platform.

[0010] Preferably, the outer side of the internally threaded rod is slidably connected to the inner side of the guide frame.

[0011] Compared with related technologies, the automotive carpet production equipment provided by this utility model has the following beneficial effects:

[0012] This invention uses an electric push rod to drive the reciprocating movement of the clamping plate. Combined with the threaded transmission of the lead screw and internal threaded rod in the adjustment component, the position of the clamping plate can be flexibly adjusted to adapt to car carpets of different sizes and shapes. This ensures that the carpet is stably fixed during processing, avoiding problems such as displacement and wrinkles, thus improving product quality. Furthermore, the meshing transmission of the worm gear and worm in the rotating component, together with the combination of the adjustment component and the rotating component, enables the equipment to drive the carpet to rotate in all directions, achieving multi-directional processing. This not only improves drying efficiency but also meets the processing needs of multiple processes such as gluing and dyeing, effectively increasing production efficiency. Attached Figure Description

[0013] Figure 1 A schematic diagram of a preferred embodiment of the automotive carpet production equipment provided by this utility model;

[0014] Figure 2 for Figure 1 The diagram shows the structure of the fixing plate.

[0015] Figure 3 for Figure 1 The diagram shows the structure of the rotating assembly.

[0016] Figure 4 for Figure 1 The diagram shows the structure of the adjustment component.

[0017] The following are the labels in the diagram: 1. Support frame; 11. Support platform; 12. Fixing plate; 13. Clamping plate; 14. Electric push rod; 2. Rotating box; 21. Worm gear; 22. Worm; 3. Adjusting box; 31. Driving bevel gear; 32. Driven bevel gear; 33. Guide frame; 34. Lead screw; 35. Internal threaded rod. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0019] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0020] This utility model provides an automotive carpet production equipment, which includes: a support frame 1; a rotating assembly mounted on the top of the support frame 1; and an adjusting assembly mounted on one side of the top of the support frame 1. The adjusting assembly includes multiple support platforms 11, each support platform 11 is equipped with a fixing plate 12, and the multiple fixing plates 12 are equidistantly distributed along the periphery of the adjusting assembly. A clamping plate 13 is provided on one side of the fixing plate 12. An electric push rod 14 for driving the clamping plate 13 to reciprocate is installed on the side of the fixing plate 12 away from the clamping plate 13.

[0021] It should be noted that: Support frame 1, as the basic support structure of the entire equipment, provides a stable mounting platform for the rotating and adjusting components, ensuring the stability of the equipment during operation. The rotating component, located on top of support frame 1, enables rotational operation during carpet production, facilitating multi-directional processing of the carpet. The adjusting component, located on one side of the top of support frame 1, plays a crucial role in fixing and adjusting the automotive carpet during production. Multiple support platforms 11 within the adjusting component provide mounting bases for subsequent components, ensuring their positional accuracy; the fixing plates 12 mounted on each support platform 11 further enhance the structural stability and provide mounting carriers for the clamping plates 13 and the electric push rods 14. Multiple fixing plates 12, equidistantly distributed along the periphery of the adjusting component, work in conjunction with the clamping plates 13 to clamp and fix the automotive carpet from multiple directions. The clamping plates 13 directly contact the carpet, clamping or releasing the carpet under the drive of the electric push rods 14. The electric push rod 14, located on the side of the fixed plate 12 away from the clamping plate 13, drives the clamping plate 13 to move back and forth in a specific direction through precise telescopic control. This allows the position and clamping force of the clamping plate 13 to be flexibly adjusted according to the needs of different sizes and shapes of automotive carpets, achieving precise fixation of the carpet and providing reliable assurance for subsequent production processes.

[0022] In an embodiment of this utility model, the rotating assembly includes a rotating housing 2 mounted on the top of the support frame 1. A worm gear 21 is rotatably connected inside the rotating housing 2. A worm 22 is meshed with the bottom of the worm gear 21. Both ends of the worm 22 are rotatably connected to the inner sidewall of the rotating housing 2. A first motor for driving the worm 22 to rotate is installed on one side of the rotating housing 2.

[0023] It should be noted that the rotating housing 2 in the rotating assembly is installed on top of the support frame 1 and serves as the load-bearing frame for all components of the rotating assembly, protecting the internal transmission structure and providing installation space. The worm gear 21, rotatably connected inside the rotating housing 2, converts the rotational motion of the worm 22 into its own rotation through meshing with the worm 22, thereby driving the related working parts connected to it to rotate, providing power transmission for the multi-directional processing of the automotive carpet. The worm 22, meshing with the bottom of the worm gear 21, has its two ends rotatably connected to the inner wall of the rotating housing 2, playing a crucial role in power transmission, stably transmitting the power of the first electric motor to the worm gear 21. The first electric motor, located on one side of the rotating housing 2, serves as the power source for the rotating assembly, driving the worm 22 to rotate. By precisely controlling the speed and direction of the electric motor, the rotational speed and angle of the worm gear 21 can be accurately adjusted. During the drying process, some residual moisture on the carpet may carry stains and re-adhere to the carpet surface. Rotating the carpet can change the direction of moisture flow, preventing moisture from accumulating and penetrating in the same location, helping to reduce water stains and stain residue, making the carpet cleaner and more beautiful after drying.

[0024] In an embodiment of this utility model, the adjustment assembly includes an adjustment housing 3. One side of the adjustment housing 3 passes through a rotating housing 2 via a connecting shaft and is connected to a worm gear 21. An active bevel gear 31 is rotatably connected to the inner wall of the adjustment housing 3. A plurality of driven bevel gears 32 are meshed with one side of the active bevel gear 31. A second motor for driving the active bevel gear 31 to rotate is installed on the inner wall of the adjustment housing 3. The adjustment assembly includes a plurality of guide frames 33 installed around the adjustment housing 3. A lead screw 34 is provided in the guide frame 33. One end of the lead screw 34 passes through the adjustment housing 3 and is connected to the driven bevel gear 32. An internal thread rod 35 is threadedly connected to the outer side of the lead screw 34. The end of the internal thread rod 35 away from the lead screw 34 is connected to the support platform 11. The outer side of the internal thread rod 35 is slidably connected to the inner side of the guide frame 33.

[0025] It should be noted that the adjusting housing 3 of the adjusting assembly passes through the rotating housing 2 via a connecting shaft and is connected to the worm gear 21, enabling the adjusting assembly to rotate synchronously with the rotating assembly, achieving omnidirectional processing of the carpet. The driving bevel gear 31, rotatably connected to the inner wall of the adjusting housing 3, rotates under the drive of the second electric motor, serving as the starting point for power transmission in the adjusting assembly. Multiple driven bevel gears 32 meshing on one side of the driving bevel gear 31 can distribute and transmit the power of the driving bevel gear 31, achieving power output in multiple directions. The second electric motor, located on the inner wall of the adjusting housing 3, serves as the power core of the adjusting assembly, providing power for the rotation of the driving bevel gear 31. By controlling its operation, the movement of each component of the adjusting assembly can be precisely adjusted.

[0026] Multiple guide frames 33 in the adjustment assembly are installed around the adjustment housing 3 to guide and support the movement of the lead screw 34 and the internal threaded rod 35, ensuring the linearity and stability of the movement. One end of the lead screw 34, located within the guide frame 33, passes through the adjustment housing 3 and connects to the driven bevel gear 32, converting the rotational motion transmitted by the driven bevel gear 32 into its own rotation, which then drives the internal threaded rod 35 to move via threaded transmission. The internal threaded rod 35, threaded to the outside of the lead screw 34, slides linearly along the inner side of the guide frame 33 when the lead screw 34 rotates. Its end away from the lead screw 34 connects to the support platform 11, thereby moving the support platform 11 and its components such as the fixed plate 12 and clamping plate 13. By controlling the rotation of the second motor and adjusting the number of rotations and direction of the lead screw 34, the extension length of the internal threaded rod 35 can be flexibly adjusted, thereby changing the position of the support platform 11 and achieving precise adjustment of the position and clamping force of the clamping plate 13 to adapt to different sizes and shapes of automotive carpets.

[0027] The working principle of the automotive carpet production equipment provided by this utility model is as follows: When using this automotive carpet production equipment, the automotive carpet to be processed is first placed between the clamping plates 13 of the adjusting component. According to the size and shape of the carpet, the second motor is started. The second motor drives the active bevel gear 31 to rotate. The active bevel gear 31 drives multiple driven bevel gears 32 to rotate through meshing transmission. The driven bevel gears 32 drive the lead screw 34 to rotate. The lead screw 34 causes the internal thread rod 35 to slide linearly along the inner side of the guide frame 33 through threaded transmission, thereby adjusting the position of the support platform 11 and driving the clamping plate 13 to move until the clamping plate 13 precisely clamps the carpet. After clamping the carpet, the first motor is started. The first motor drives the worm gear 22 to rotate. The worm gear 22 drives the worm wheel 21 to rotate through meshing transmission. Since the adjusting box 3 is connected to the worm wheel 21 through the connecting shaft, the adjusting component will rotate synchronously with the rotating component, thereby driving the carpet to rotate. During rotation, the speed and angle of the carpet can be adjusted by controlling the rotation speed and direction of the first motor, according to processing requirements (such as gluing, dyeing, etc.), ensuring that all parts of the carpet receive thorough and uniform processing. Throughout the processing, the electric push rod 14 can fine-tune the clamping force of the clamping plate 13 as needed, ensuring that the carpet remains in a stable and fixed state. After processing is complete, the second motor is reversed to release the clamping plate 13, allowing the processed car carpet to be removed.

[0028] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automotive carpet production equipment, characterized in that, include: Support frame (1); A rotating assembly disposed on the top of the support frame (1), and; An adjustment assembly is provided on one side of the top of the support frame (1); The adjustment assembly includes multiple support platforms (11), each of which is equipped with a fixing plate (12), and the multiple fixing plates (12) are equidistantly distributed along the periphery of the adjustment assembly. A clamping plate (13) is provided on one side of each fixing plate (12). An electric push rod (14) for driving the clamping plate (13) to reciprocate is installed on the side of the fixed plate (12) away from the clamping plate (13).

2. The automotive carpet production equipment according to claim 1, characterized in that, The rotating assembly includes a rotating housing (2) mounted on the top of the support frame (1). A worm gear (21) is rotatably connected inside the rotating housing (2). A worm (22) is meshed with the bottom of the worm gear (21). Both ends of the worm (22) are rotatably connected to the inner sidewall of the rotating housing (2).

3. The automotive carpet production equipment according to claim 2, characterized in that, A first electric motor for driving the worm gear (22) to rotate is installed on one side of the rotating housing (2).

4. The automotive carpet production equipment according to claim 3, characterized in that, The adjustment assembly includes an adjustment housing (3), one side of which is connected to a rotating housing (2) via a connecting shaft and connected to a worm gear (21). The inner wall of the adjustment housing (3) is rotatably connected to a driving bevel gear (31), and one side of the driving bevel gear (31) is meshed with multiple driven bevel gears (32). A second electric motor for driving the driving bevel gear (31) to rotate is installed on the inner wall of the adjustment housing (3).

5. The automotive carpet production equipment according to claim 4, characterized in that, The adjustment assembly includes multiple guide frames (33) installed around the adjustment housing (3). A lead screw (34) is provided inside the guide frame (33). One end of the lead screw (34) passes through the adjustment housing (3) and is connected to the driven bevel gear (32). An internal thread rod (35) is threaded to the outer side of the lead screw (34). The end of the internal thread rod (35) away from the lead screw (34) is connected to the support platform (11).

6. The automotive carpet production equipment according to claim 5, characterized in that, The outer side of the internally threaded rod (35) is slidably connected to the inner side of the guide frame (33).

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