A cloth point tool for thermal vacuum test
By integrating a bobbin holder, a rotating device, and a wire support device into the fixture, and using a servo motor to drive the automatic winding and laying of thermocouple wires, the problem of cumbersome operation in the existing technology is solved, and the efficiency of thermal vacuum testing is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAANXI AOLAIZE ENVIRONMENTAL TESTING TECH SERVICE CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-06-23
AI Technical Summary
Existing spotting fixtures for thermal vacuum testing are cumbersome to operate manually during winding and laying, resulting in low efficiency in winding and laying thermocouple wires.
The fixture, which includes a bobbin holder, a rotating device, and a wire support device, is used to drive the bobbin to rotate using a servo motor. Combined with the design of elastic elements and clamping blocks, it realizes the automatic winding and laying of thermocouple wire.
The operation steps have been simplified, the efficiency of thermocouple wire winding and laying has been improved, manual intervention has been reduced, and overall efficiency has been increased.
Smart Images

Figure CN224398830U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aerospace thermal vacuum testing technology, and in particular to a tooling for arranging points for thermal vacuum testing. Background Technology
[0002] A crucial aspect of environmental testing for aerospace products is the thermal vacuum test. During this test, the product is placed in a vacuum chamber and subjected to rigorous thermal cycling under vacuum conditions.
[0003] During the test, temperature monitoring is required at multiple points on the product. The temperature signal from each monitoring point is transmitted outward through the thermocouple wires attached to that point. Due to product and test requirements, dozens of thermocouple sets are often attached to the product in a single test. Each thermocouple set is led out by two wires, one positive and one negative. Based on past experience, each thermocouple set is coiled on a spool for easy attachment to the temperature measuring points during the test preparation stage. After the thermocouple ends are attached, the ends of the thermocouple wires wound on the spool are extended outward. Once dozens of temperature measuring points have been attached, these extended thermocouple ends need to be grouped and soldered onto sealing connectors as required, and then led out of the container through these connectors.
[0004] For example, a placement fixture for thermal vacuum testing, disclosed in CN207741869U, uses a spool holder to store thermocouple wires and a wire support assembly to straighten and fix the thermocouple wires, making the originally messy thermocouple wires neat. However, existing placement fixtures for thermal vacuum testing have multiple sets of spools, making it cumbersome and complicated to manually wind and arrange the thermocouple wires, increasing the cumbersomeness of operation and reducing the efficiency of winding and arranging the thermocouple wires.
[0005] Therefore, it is necessary to provide a spotting fixture for thermal vacuum testing to solve the above-mentioned technical problems. Utility Model Content
[0006] This invention provides a spotting fixture for thermal vacuum testing, which solves the problem that existing spotting fixtures for thermal vacuum testing have multiple sets of spools, making manual winding and laying of thermocouple wires cumbersome and complicated, increasing the complexity of operation, and reducing the efficiency of winding and laying thermocouple wires.
[0007] To solve the above-mentioned technical problems, this utility model provides a tooling for layout of points for thermal vacuum testing, including: a trolley;
[0008] A bobbin frame is fixedly installed on one side of the trolley surface. The bobbin frame includes a mounting plate, a vertical plate, a barrier plate, and a first driving component. The mounting plate is fixedly installed on one side of the trolley, the vertical plate is fixedly installed on one side of the top of the mounting plate, multiple barrier plates are fixedly installed at equal intervals on the surface of the vertical plate, and multiple first driving components are fixedly installed at equal intervals on the bottom of the mounting plate.
[0009] A rotating device is fixedly connected to the top end of the output shaft of the first driving member. The rotating device includes a rotating column, a receiving groove, a sliding groove, a sliding rod, an elastic element, a pressing block, a moving block, and a locking block. The rotating column is fixedly connected to the top end of the output shaft of the first driving member. The receiving groove is opened on one side of the outer surface of the rotating column. The sliding groove is opened on one side of the top of the rotating column. The sliding rod is fixedly installed inside the sliding groove. The elastic element is sleeved on one side of the outer surface of the sliding rod. The pressing block is slidably installed on the other side of the outer surface of the sliding rod. The moving block is fixedly installed at the bottom of the pressing block. The locking block is fixedly installed on one side of the outer surface of the moving block.
[0010] A bobbin seat is disposed on the outer surface of the rotating device. The bobbin seat includes a bobbin, a sleeve hole, and a groove. The bobbin is sleeved on the outer surface of the rotating column. The sleeve hole is opened in the middle of the top of the bobbin, and the groove is opened on one side inside the sleeve hole.
[0011] Preferably, a wire support device is fixedly installed on one side of the front of the trolley, and movable wheels are provided around the bottom of the trolley. A push rod is fixedly installed on the top of the rear side of the trolley.
[0012] Preferably, the first driving component adopts a servo motor structure, and the top end of the output shaft of the first driving component extends to the top outer surface of the mounting plate and connects to the rotating column.
[0013] Preferably, the elastic element adopts a spring structure, and one end of the elastic element is fixedly connected to the surface of the extrusion block.
[0014] Preferably, the card block is in the shape of an isosceles triangular block, with an inclined surface disposed on the top surface of the card block, and the moving block and the card slot are adapted to each other.
[0015] Preferably, a traction device is provided on one side of the front of the trolley. The traction device includes a fixed plate, an active traction roller, a driven traction roller, a rotating shaft, an active gear, a driven gear, a mounting bracket, and a second drive component. Two fixed plates are respectively fixedly installed on both sides of the front of the trolley. Two rotating shafts are respectively rotatably installed on both sides of the surface of the fixed plates. An active traction roller is fixedly installed on the outer surface of one rotating shaft, and a driven traction roller is fixedly installed on the outer surface of the other rotating shaft. A mounting bracket is fixedly installed on the outer surface of one fixed plate. The second drive component is fixedly installed on one side of the outer surface of the fixed plate. An active gear is fixedly installed on one side of the outer surface of one rotating shaft, and a driven gear is fixedly installed on one side of the outer surface of the other rotating shaft.
[0016] Preferably, the driving gear and the driven gear mesh with each other, the second driving member adopts a servo motor structure, and the output shaft end of the second driving member is fixedly connected to the end of one of the rotating shafts through a coupling.
[0017] Compared with related technologies, the point-layout fixture for thermal vacuum testing provided by this utility model has the following beneficial effects:
[0018] This invention provides a fixture for thermocouple testing. The elastic force of the elastic element pushes the locking block into the surface of the infeed spool seat, fixing the spool seat and the rotating column together. When the first driving element controls the rotation of the rotating column, it drives the spool seat to rotate, thereby winding and laying the thermocouple wire. This device has a simple structure and is highly practical. It realizes automatic winding and laying of thermocouple wire, reduces operation steps, and improves the working efficiency of thermocouple wire winding and laying. Attached Figure Description
[0019] Figure 1 A schematic diagram of the structure of a first embodiment of a dot-matrix fixture for thermal vacuum testing provided by this utility model;
[0020] Figure 2 for Figure 1 The diagram shows the structure of the bobbin holder.
[0021] Figure 3 for Figure 2 The diagram shown is a bottom view of the spool holder.
[0022] Figure 4 for Figure 1 The diagram shows the structure of the rotating device.
[0023] Figure 5 for Figure 4 The enlarged schematic diagram at point A is shown below;
[0024] Figure 6 for Figure 1The diagram shows the structure of the bobbin seat;
[0025] Figure 7 A schematic diagram of the second embodiment of a dot-matrix fixture for thermal vacuum testing provided by this utility model;
[0026] Figure 8 for Figure 7 The diagram shows the structure of the traction device.
[0027] The diagram is labeled as follows: 1. Trolley, 2. Spool bracket, 21. Mounting plate, 22. Vertical plate, 23. Barrier plate, 24. First driving component, 3. Wire support device, 4. Rotating device, 41. Rotating column, 42. Storage slot, 43. Slide groove, 44. Slide rod, 45. Elastic element, 46. Pressing block, 47. Moving block, 48. Locking block, 5. Spool seat, 51. Spool, 52. Sleeve hole, 53. Locking groove, 6. Moving wheel, 7. Push rod, 8. Traction device, 81. Fixed plate, 82. Active traction roller, 83. Driven traction roller, 84. Rotating shaft, 85. Active gear, 86. Driven gear, 87. Mounting bracket, 88. Second driving component. Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0029] Example 1
[0030] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 ,in, Figure 1 A schematic diagram of the structure of a first embodiment of a dot-matrix fixture for thermal vacuum testing provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the bobbin holder. Figure 3 for Figure 2 The diagram shown is a bottom view of the spool holder. Figure 4 for Figure 1 The diagram shows the structure of the rotating device. Figure 5 for Figure 4 The enlarged schematic diagram at point A is shown below; Figure 6 for Figure 1 The diagram shows the structure of the bobbin holder.
[0031] A fixture for thermal vacuum testing includes: a trolley 1;
[0032] A bobbin frame 2 is fixedly installed on one side of the surface of the trolley 1. The bobbin frame 2 includes a mounting plate 21, a vertical plate 22, a barrier plate 23, and a first driving component 24. The mounting plate 21 is fixedly installed on one side of the trolley 1, the vertical plate 22 is fixedly installed on one side of the top of the mounting plate 21, multiple barrier plates 23 are fixedly installed at equal intervals on the surface of the vertical plate 22, and multiple first driving components 24 are fixedly installed at equal intervals on the bottom of the mounting plate 21.
[0033] A rotating device 4 is fixedly connected to the top end of the output shaft of the first driving member 24. The rotating device 4 includes a rotating column 41, a receiving groove 42, a sliding groove 43, a sliding rod 44, an elastic element 45, a pressing block 46, a moving block 47, and a locking block 48. The rotating column 41 is fixedly connected to the top end of the output shaft of the first driving member 24. The receiving groove 42 is opened on one side of the outer surface of the rotating column 41. The sliding groove 43 is opened on one side of the top of the rotating column 41. The sliding rod 44 is fixedly installed inside the sliding groove 43. The elastic element 45 is sleeved on one side of the outer surface of the sliding rod 44. The pressing block 46 is slidably installed on the other side of the outer surface of the sliding rod 44. The moving block 47 is fixedly installed at the bottom of the pressing block 46. The locking block 48 is fixedly installed on one side of the outer surface of the moving block 47.
[0034] A bobbin seat 5 is disposed on the outer surface of the rotating device 4. The bobbin seat 5 includes a bobbin 51, a sleeve hole 52 and a groove 53. The bobbin 51 is sleeved on the outer surface of the rotating column 41. The sleeve hole 52 is opened in the middle of the top of the bobbin 51, and the groove 53 is opened on one side inside the sleeve hole 52.
[0035] A wire support device 3 is fixedly installed on one side of the front of the trolley 1, and movable wheels 6 are provided around the bottom of the trolley 1. A push rod 7 is fixedly installed on the top of the rear side of the trolley 1.
[0036] The first driving component 24 adopts a servo motor structure, and the top end of the output shaft of the first driving component 24 extends to the top outer surface of the mounting plate 21 and connects to the rotating column 41.
[0037] The elastic element 45 adopts a spring structure, and one end of the elastic element 45 is fixedly connected to the surface of the compression block 46.
[0038] The card block 48 is in the shape of an isosceles triangular block, with an inclined surface set on the top surface of the card block 48, and the moving block 47 and the card slot 53 are adapted to each other.
[0039] The spool 51 is a bobbin for winding thermocouple wire, and the diameter of the sleeve hole 52 is compatible with that of the rotating column 41.
[0040] The wire support device 3 includes two parallel and spaced support rods, two parallel and spaced annular wire guide rings, and a locking component for limiting the rotation of the second half ring. The thermocouple wires are drawn from the test product and coiled on the spool at the end. Each set of thermocouple wires is inserted into the wire guide ring through the notch on the side of the wire guide ring in the required order. This is an existing device.
[0041] The working principle of the sampling fixture for thermal vacuum testing provided by this utility model is as follows:
[0042] During operation, the spool 51 is first fitted onto the outer surface of the rotating column 41 through the fitting hole 52. As the spool 51 presses down on the top inclined surface of the locking block 48, the locking block 48 is pressed into the interior of the receiving groove 42. The locking block 48 drives the pressing block 46 to slide along the slide rod 44. The pressing block 46 presses the elastic element 45. When the slot 53 and the receiving groove 42 are connected, the restoring elastic force of the elastic element 45 pushes the pressing block 46. The pressing block 46 is embedded into the interior of the slot 53, thus restricting the spool 51.
[0043] The rotation of the first driving component 24 drives the rotating column 41 and the spool 51 to rotate, so that the spool 51 automatically winds and lays the thermocouple wire.
[0044] When it is necessary to disassemble the spool seat 5, the user pushes the squeezing block 46 to slide and squeeze the elastic element 45 on the surface of the slide bar 44. The squeezing block 46 drives the locking block 48 to move and be stored in the storage groove 42. The locking block 48 disengages from the groove 53, making it convenient for the user to remove the spool 51 from the top of the rotating column 41.
[0045] Compared with related technologies, the point-layout fixture for thermal vacuum testing provided by this utility model has the following beneficial effects:
[0046] This utility model provides a fixture for thermal vacuum testing. The elastic force of the elastic element 45 pushes the locking block 48 into the surface of the inlet spool 5, so that the spool 5 and the rotating column 41 are fixed together. When the first driving element 24 controls the rotating column 41 to rotate, it drives the spool 5 to rotate, thereby winding and laying the thermocouple wire. This device has a simple structure and strong practicality. It realizes automatic winding and laying of thermocouple wire, reduces operation steps, and improves the working efficiency of winding and laying thermocouple wire.
[0047] Example 2
[0048] Please refer to the following: Figure 7 and Figure 8 Based on the first embodiment of this application which provides a spotting fixture for thermal vacuum testing, the second embodiment of this application proposes another spotting fixture for thermal vacuum testing. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0049] Specifically, the second embodiment of this application provides a different type of fixture for thermal vacuum testing, wherein a traction device 8 is provided on one side of the front of the trolley 1. The traction device 8 includes a fixed plate 81, an active traction roller 82, a driven traction roller 83, a rotating shaft 84, an active gear 85, a driven gear 86, a mounting bracket 87, and a second drive member 88. Two fixed plates 81 are respectively fixedly installed on both sides of the front of the trolley 1, and two rotating shafts 84 are respectively rotatably installed on both sides of the surface of the fixed plate 81. The active traction roller 82 is fixedly installed on the outer surface of one rotating shaft 84, and the driven traction roller 83 is fixedly installed on the outer surface of the other rotating shaft 84. A mounting bracket 87 is fixedly installed on the outer surface of one fixed plate 81, and the second drive member 88 is fixedly installed on one side of the outer surface of the fixed plate 81. The active gear 85 is fixedly installed on one side of the outer surface of one rotating shaft 84, and the driven gear 86 is fixedly installed on one side of the outer surface of the other rotating shaft 84.
[0050] The driving gear 85 and the driven gear 86 mesh with each other. The second driving member 88 adopts a servo motor structure. The output shaft end of the second driving member 88 is fixedly connected to the end of one of the rotating shafts 84 through a coupling.
[0051] The working principle of the sampling fixture for thermal vacuum testing provided by this utility model is as follows:
[0052] During operation, the output shaft of the second drive component 88 first rotates, driving the drive gear 85 and the drive traction roller 82 to rotate. At this time, the drive gear 85 rotates and meshes with the driven gear 86 to rotate. The driven gear 86 drives the driven traction roller 83 to rotate, causing the drive traction roller 82 and the driven traction roller 83 to rotate and pull the thermocouple wire to move. At the same time, the drive traction roller 82 and the driven traction roller 83 straighten the bent section of the thermocouple wire.
[0053] Compared with related technologies, the point-layout fixture for thermal vacuum testing provided by this utility model has the following beneficial effects:
[0054] This utility model provides a fixture for placing thermocouples in a thermal vacuum test. The output shaft of the second driving component 88 rotates, driving the driving gear 85 and the driving traction roller 82 to rotate. The driving gear 85 meshes with the driven gear 86 to rotate, and the driven gear 86 drives the driven traction roller 83 to rotate. The rotation of the driving traction roller 82 and the driven traction roller 83 pulls the thermocouple wire to move. This device has a simple structure and strong practicality. When the thermocouple wire passes through the wire support device 3, the two traction rollers pull the thermocouple wire to move, while straightening the bent wire segment, reducing the manual wire straightening steps, improving the flatness of the output wire, and enhancing the practicality of this device.
[0055] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A point-of-use tooling for thermal vacuum testing, characterized by, include: trolley; A bobbin frame is fixedly installed on one side of the trolley surface. The bobbin frame includes a mounting plate, a vertical plate, a barrier plate, and a first driving component. The mounting plate is fixedly installed on one side of the trolley, the vertical plate is fixedly installed on one side of the top of the mounting plate, multiple barrier plates are fixedly installed at equal intervals on the surface of the vertical plate, and multiple first driving components are fixedly installed at equal intervals on the bottom of the mounting plate. A rotating device is fixedly connected to the top end of the output shaft of the first driving member. The rotating device includes a rotating column, a receiving groove, a sliding groove, a sliding rod, an elastic element, a pressing block, a moving block, and a locking block. The rotating column is fixedly connected to the top end of the output shaft of the first driving member. The receiving groove is opened on one side of the outer surface of the rotating column. The sliding groove is opened on one side of the top of the rotating column. The sliding rod is fixedly installed inside the sliding groove. The elastic element is sleeved on one side of the outer surface of the sliding rod. The pressing block is slidably installed on the other side of the outer surface of the sliding rod. The moving block is fixedly installed at the bottom of the pressing block. The locking block is fixedly installed on one side of the outer surface of the moving block. A bobbin seat is disposed on the outer surface of the rotating device. The bobbin seat includes a bobbin, a sleeve hole, and a groove. The bobbin is sleeved on the outer surface of the rotating column. The sleeve hole is opened in the middle of the top of the bobbin, and the groove is opened on one side inside the sleeve hole.
2. The laydown tooling for hot vacuum testing of claim 1, wherein, A wire support device is fixedly installed on one side of the front of the trolley, and movable wheels are provided around the bottom of the trolley. A push rod is fixedly installed on the top of the rear side of the trolley.
3. The dolly of claim 1, wherein, The first driving component adopts a servo motor structure, and the top end of the output shaft of the first driving component extends to the top outer surface of the mounting plate and connects to the rotating column.
4. The laydown tooling for hot vacuum testing of claim 1, wherein, The elastic element adopts a spring structure, and one end of the elastic element is fixedly connected to the surface of the extrusion block.
5. The laydown tooling for hot vacuum testing of claim 1, wherein, The card block is in the shape of an isosceles triangular block, with an inclined surface set on the top surface of the card block, and the moving block and the card slot are adapted to each other.
6. The laydown tooling for hot vacuum testing of claim 1, wherein, A traction device is provided on one side of the front of the trolley. The traction device includes a fixed plate, an active traction roller, a driven traction roller, a rotating shaft, an active gear, a driven gear, a mounting bracket, and a second drive component. Two fixed plates are respectively fixedly installed on both sides of the front of the trolley. Two rotating shafts are respectively rotatably installed on both sides of the surface of the fixed plates. An active traction roller is fixedly installed on the outer surface of one rotating shaft, and a driven traction roller is fixedly installed on the outer surface of the other rotating shaft. A mounting bracket is fixedly installed on the outer surface of one fixed plate. The second drive component is fixedly installed on one side of the outer surface of the fixed plate. An active gear is fixedly installed on one side of the outer surface of one rotating shaft, and a driven gear is fixedly installed on one side of the outer surface of the other rotating shaft.
7. The fixture for thermal vacuum testing according to claim 6, characterized in that, The driving gear and the driven gear mesh with each other. The second driving component adopts a servo motor structure. The output shaft end of the second driving component is fixedly connected to the end of one of the rotating shafts via a coupling.