Blister isolation disc

Abstract

The utility model discloses a blister isolation disc, including setting in the disc body and setting in the disc body upside's first long groove, a plurality of second installation grooves are separately arranged at the both sides of first long groove, be provided with temperature measurement groove on first long groove, and first support is installed on temperature measurement groove, and connecting assembly includes flexible circuit board and electric connector, first long groove cooperates with flexible circuit board, and second installation groove cooperates with electric connector, and first support cooperates with temperature measurement sensor, preset and cooperate with flexible circuit board's first long groove on the blister isolation disc, cooperate with the second installation groove of electric connector, first support for installing temperature measurement sensor, easy to assemble flexible circuit board, electric connector and temperature measurement sensor, satisfy the demand of temperature detection and the demand of large -scale production and assembly.

Description

Technical Field

[0001] This utility model relates to the field of battery module technology, specifically to a blister pack isolation tray. Background Technology

[0002] A battery module is an intermediate-level component in a battery system, consisting of multiple cells connected in series or parallel. A typical battery module includes cells, connectors, a battery management system (BMS), and a casing; connectors are used to connect the cells to achieve the required voltage and capacity. The integrated busbar is a crucial electrical connection component within the battery module, primarily composed of a blister pack spacer, and electrical connectors and fittings mounted on the spacer. The blister pack spacer forms the core framework of the battery's electrical connection components, significantly impacting the strength, stability, and safety of the connections.

[0003] CN216389664U discloses a thermoformed partition assembly, in which electrical connections are installed using a pipeline method. However, the pipeline has low wiring density and requires a separate mounting slot, making it difficult to meet the needs of large-scale production. In addition, it lacks the requirement for temperature detection. Utility Model Content

[0004] In view of the above-mentioned technical problems existing in the prior art, the present invention provides a blister isolation tray that is compatible with a flexible circuit board and has reserved installation space for a temperature sensor.

[0005] This utility model discloses a thermoforming isolation tray, including a tray body and a first elongated groove on the upper side of the tray body. Multiple second mounting grooves are provided at intervals on both sides of the first elongated groove. A temperature measuring groove is provided on the first elongated groove, and a first bracket is installed on the temperature measuring groove. The connecting components include a flexible circuit board and an electrical connector. The first elongated groove cooperates with the flexible circuit board, the second mounting grooves cooperate with the electrical connector, and the first bracket cooperates with the temperature sensor.

[0006] Preferably, the first elongated groove, the second mounting groove, and the temperature measuring groove are each provided with a fitting boss.

[0007] The flexible circuit board is mounted on the first long slot by at least one mating boss, the connecting piece of the electrical connector is mounted on the second mounting slot by at least one mating boss, and the first bracket is mounted on the temperature measuring slot by at least one mating boss.

[0008] Preferably, a cell mounting position is provided on the back of the second mounting groove; a plurality of first through holes are provided at intervals on the first long groove, and the first bracket is mounted on the first through holes.

[0009] Preferably, the flexible circuit board is electrically connected to the connecting piece of the electrical connector via the fifth connecting piece, and a connecting groove that mates with the fifth connecting piece is provided between the first long groove and the second mounting groove.

[0010] The free end of the flexible circuit board is provided with a connector.

[0011] Preferably, a mounting boss is provided on one side of the disc body, and the connector is mounted on the mounting boss; a crease is provided between the disc body and the mounting boss.

[0012] Preferably, the outer side of the disc body is provided with at least one second through hole for removing material and achieving weight reduction.

[0013] Preferably, two first elongated grooves are provided on each side of the disc body.

[0014] A tear mark is provided between the two first long slots;

[0015] The connection components include a first connection component and a second connection component.

[0016] The first connecting component and the second connecting component are respectively disposed on a first long slot and a second mounting slot on one side thereof.

[0017] Preferably, the connecting pieces of the electrical connector include a first connecting piece, an end connecting piece, an intermediate connecting piece, and a fourth connecting piece.

[0018] The second mounting groove, which mates with the first connecting piece, extends at an angle from one side of the first long groove to the other side;

[0019] A second mounting groove that mates with the end connecting piece and one electrode of the battery cell is located outside the first long groove;

[0020] The intermediate connecting piece has a dividing boss in the middle, and the two sides of the dividing boss are respectively connected to one electrode of one battery cell and another electrode of another battery cell.

[0021] The two sides of the fourth connecting piece are respectively connected to the fifth connecting pieces of the two flexible circuit boards.

[0022] Preferably, an insulating element is provided in the middle of the fourth connecting piece, the insulating element comprising insulating powder disposed in the middle of the fourth connecting piece and insulating silicone disposed on the outside of the insulating powder.

[0023] Compared with the prior art, the beneficial effects of this utility model are as follows: a first long groove that cooperates with the flexible circuit board and a second mounting groove that cooperates with the electrical connector are pre-set on the blister isolation tray, and a first bracket for mounting the temperature sensor are provided, which makes it easy to assemble the flexible circuit board, the electrical connector and the temperature sensor, and meet the needs of temperature detection as well as the needs of large-scale production and assembly. Attached Figure Description

[0024] Figure 1 This is an installation diagram of the blister pack isolation tray of this utility model;

[0025] Figure 2 This is a schematic diagram of the battery cell mounting position;

[0026] Figure 3 This is a schematic diagram of the installation of the fourth connecting piece;

[0027] Figure 4 This is a schematic diagram of the installation of the end connector;

[0028] Figure 5 This is a diagram illustrating tear marks and creases;

[0029] Figure 6 This is a schematic diagram of the installation of a flexible circuit board.

[0030] The diagram shows: 1. Blister tray, 11. Tray body, 12. First long groove, 121. Temperature measuring groove, 122. Connecting groove, 13. Second mounting groove, 14. Fitting boss, 15. First through hole, 16. Battery cell mounting position, 17. First connecting assembly, 18. Second connecting assembly, 19. Second through hole.

[0031] 2. Flexible circuit board, 21. Fifth connecting piece, 25. Connector.

[0032] 3. Electrical connector; 31. First connecting piece; 32. Middle connecting piece; 321. Separating boss; 33. End connecting piece; 35. Fourth connecting piece; 351. Insulator; 36. Connecting piece.

[0033] 4 First bracket, 5 Tear mark, 6 Fold mark, 61 Mounting boss. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0035] The present invention will now be described in further detail with reference to the accompanying drawings:

[0036] Example 1. As... Figures 1-6A thermoformed isolation tray 1 includes a tray body 11 and a first elongated groove 12 disposed on the upper side of the tray body 11. Multiple second mounting grooves 13 are spaced apart on both sides of the first elongated groove 12. A temperature measuring groove 121 is disposed on the first elongated groove 12, and a first bracket 4 is mounted on the temperature measuring groove 121. The connecting components include a flexible printed circuit board 2 (FPC) and an electrical connector 3. The first elongated groove 12 mates with the flexible printed circuit board 2, the second mounting grooves 13 mate with the electrical connector 3, and the first bracket 4 mates with a temperature sensor (not shown in the figure). The flexible printed circuit board 2 is connected to the temperature sensor.

[0037] A first long groove 12 that mates with the flexible circuit board 2 and a second mounting groove that mates with the electrical connector 3 are pre-set on the blister tray 1. A first bracket 3 for mounting the temperature sensor is also provided. This facilitates the installation and integration of the flexible circuit board 2, the electrical connector 3 and the temperature sensor, meeting the needs of temperature detection as well as the needs of large-scale production and assembly.

[0038] The first elongated slot 12, the second mounting slot 13, and the temperature measuring slot 121 are each provided with a mating boss 14. The flexible circuit board 2 is mounted on the first elongated slot 12 via at least one mating boss 14. The connecting piece 36 of the electrical connector 3 is mounted on the second mounting slot 13 via at least one mating boss 14. The first bracket 4 is mounted on the temperature measuring slot 121 via at least one mating boss 14. The mating bosses 14 facilitate welding, fixing, riveting, or bonding.

[0039] like Figure 2 The second mounting groove 13 has a battery cell mounting position 16 on its back side for mounting the battery cell. After mounting, the electrodes of the battery cell are connected to the connecting piece 36 of the electrical connector 3.

[0040] like Figure 1 and Figure 5 The flexible circuit board 2 is electrically connected to the connecting piece 36 of the electrical connector 3 via the fifth connecting piece 21, such as... Figure 3 A connecting groove 122 is provided between the first long groove 12 and the second mounting groove 13 to cooperate with the fifth connecting piece 21; a connector 25 is provided at the free end of the flexible circuit board 2.

[0041] The outer side of the disk body 11 is provided with at least one second through hole 19 for removing material and achieving weight reduction. Figure 1 A flexible circuit board was removed from the middle. Figure 2-4 Two flexible circuit boards were removed.

[0042] The connecting piece 36 of the electrical connector 3 includes a first connecting piece 31, an end connecting piece 33, an intermediate connecting piece 32, and a fourth connecting piece 35. A second mounting groove 13, which mates with the first connecting piece 31, extends obliquely from one side of the first long groove 12 to the other. Figure 4 The end connecting piece 33 cooperates with one electrode of the battery cell, and the second mounting groove 13 that cooperates with the end connecting piece 33 is located outside the first long groove 12; the middle connecting piece 32 has a dividing boss 321 in the middle, and the two sides of the dividing boss 321 are respectively connected to one electrode of one battery cell and another electrode of another battery cell; the two sides of the fourth connecting piece 35 are respectively connected to the fifth connecting pieces 21 of the two flexible circuit boards 2.

[0043] An insulating component 351 is provided on the central protrusion of the fourth connecting piece 35. The insulating component 351 includes insulating powder (not shown in the figure) disposed in the central part of the fourth connecting piece 35 and insulating silicone on the outside of the insulating powder.

[0044] The temperature measuring groove 121 can be set on the bottom wall of the first long groove 12. One end of the first bracket 4 extends into the second mounting groove 13, and the connecting piece 36 is installed on the outside of the first bracket 4, which facilitates the fixing of the first bracket 4 and the transfer of temperature of the connecting piece 36 to the first bracket 4 and the temperature sensor.

[0045] Example 2. A plurality of first through holes 15 are provided at intervals on the first long groove 12. The first bracket 4 is installed on the first through holes 15. The first through holes 15 can be used for ventilation and removal of material from the disc 11, and can also provide installation space for the temperature sensor.

[0046] Example 3. (As shown) Figure 5 A mounting boss 61 is provided on one side of the disc body 11, and the connector 25 is mounted on the mounting boss 61; a crease 6 is provided between the disc body 11 and the mounting boss 61. This allows for an advantageous mounting of the connector 25, which is used to connect to downstream detection and power supply mechanisms. The flexible circuit board is used for low-voltage connections; more specifically, the flexible circuit board is used to receive temperature sampling signals and voltage / current sampling signals. The electrical connection structure of the flexible circuit board 2 is prior art and will not be described further in this invention.

[0047] Two first long grooves 12 are respectively provided on both sides of the disc body 11, and a tear 5 is provided between the two first long grooves 12; the connecting components include a first connecting component 17 and a second connecting component 18, and the first connecting component 17 and the second connecting component 18 are respectively provided on a first long groove 12 and a second mounting groove 13 on one side.

[0048] The two first long grooves 12 can be torn open through tear 5, allowing for independent installation of the connecting components. This reduces capacity / voltage, enabling mold reuse and reducing the cost of molding the disc body 11. After tearing, the original installation positions of the fourth connecting piece 35 can be filled with the two end connecting pieces 33. Multiple through holes are spaced apart on tear 5 and crease 6 to reduce the intensity of tearing or bending.

[0049] The thermoformed isolation tray of this utility model has a pre-set first elongated groove 12, a second mounting groove 13, and a temperature measuring groove 121, which facilitates the installation and assembly of connecting components and temperature sensors; through the design of two sets of first elongated grooves 12, in Figure 1 Two sets of battery cells can be installed horizontally, with each set capable of holding 16 battery cells, but this is not the only possibility.

[0050] Compared to pipe connections, flexible circuit boards can increase wiring density, achieve lightweight design, and offer better flexibility. The blister pack of this invention can be mass-produced using molds, facilitating large-scale assembly after production.

[0051] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A blister pack tray, characterized in that, It includes a first long groove disposed on the disk body and a first long groove disposed on the upper side of the disk body, and a plurality of second mounting grooves are disposed at intervals on both sides of the first long groove; A temperature measuring tank is provided on the first long groove. The first bracket is installed on the temperature measuring tank; The connection components include flexible circuit boards and electrical connectors. The first long slot is matched with the flexible circuit board, the second mounting slot is matched with the electrical connector, and the first bracket is matched with the temperature sensor.

2. The blister pack tray according to claim 1, characterized in that, The first elongated groove, the second mounting groove, and the temperature measuring groove are each provided with a fitting boss. The flexible circuit board is mounted on the first long slot by at least one mating boss, the connecting piece of the electrical connector is mounted on the second mounting slot by at least one mating boss, and the first bracket is mounted on the temperature measuring slot by at least one mating boss.

3. The blister pack tray according to claim 1, characterized in that, The back of the second mounting slot is provided with a cell mounting position; The first long groove is provided with a plurality of first through holes at intervals, and the first bracket is installed on the first through holes.

4. The blister pack tray according to claim 1, characterized in that, The flexible circuit board is electrically connected to the connecting piece of the electrical connector via the fifth connecting piece. A connecting groove that mates with the fifth connecting piece is provided between the first long groove and the second mounting groove. The free end of the flexible circuit board is provided with a connector.

5. The blister packing tray according to claim 4, characterized in that, A mounting boss is provided on one side of the disc body, and the connector is mounted on the mounting boss. A crease is provided between the disc body and the mounting boss.

6. The blister packing tray according to claim 1, characterized in that, At least one second through hole is provided on the outer side of the disk.

7. The blister pack tray according to claim 1, characterized in that, Two first elongated grooves are respectively provided on both sides of the disc body. A tear mark is provided between the two first long slots; The connection components include a first connection component and a second connection component. The first connecting component and the second connecting component are respectively disposed on a first long slot and a second mounting slot on one side thereof.

8. The blister packing tray according to claim 1, characterized in that, The connector includes a first connecting piece, an end connecting piece, an intermediate connecting piece, and a fourth connecting piece. The second mounting groove, which mates with the first connecting piece, extends at an angle from one side of the first long groove to the other side; A second mounting groove that mates with the end connecting piece and one electrode of the battery cell is located outside the first long groove; The intermediate connecting piece has a dividing boss in the middle, and the two sides of the dividing boss are respectively connected to one electrode of one battery cell and another electrode of another battery cell. The two sides of the fourth connecting piece are respectively connected to the fifth connecting pieces of the two flexible circuit boards.

9. The blister packing tray according to claim 8, characterized in that, An insulating component is provided in the middle of the fourth connecting piece. The insulating component includes insulating powder disposed in the middle of the fourth connecting piece and insulating silicone disposed on the outside of the insulating powder.

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