A pole-mounted switch with image monitoring device
By integrating a high-voltage capacitor power supply and a camera device into a 10kV high-voltage circuit breaker, the problem of power shortage for pole-mounted switches in remote mountainous areas has been solved, enabling real-time monitoring of high-voltage lines and the surrounding environment, and improving the level of intelligence and operation and maintenance efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 江苏华网融智科技有限公司
- Filing Date
- 2025-06-25
- Publication Date
- 2026-06-23
AI Technical Summary
Traditional 10kV pole-mounted switches lack reliable power supplies in remote mountainous areas, making it difficult to deploy image acquisition equipment and resulting in problems such as high cost, difficult maintenance, and great susceptibility to weather conditions.
The high-voltage capacitor power supply and camera device are integrated into a 10kV high-voltage circuit breaker. The power is obtained from the high-voltage line and converted into low-voltage DC power to achieve real-time visual monitoring of the high-voltage line and its surrounding environment.
It has achieved stable operation in remote areas without mains power supply, supports various application scenarios such as line monitoring, forest fire prevention, and geological disaster early warning, and improves the intelligence level and operation and maintenance efficiency of the power distribution system.
Smart Images

Figure CN224401219U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of circuit breaker technology, and in particular to a pole-mounted switch with an image monitoring device. Background Technology
[0002] With the continuous improvement of the automation level of smart grids and distribution networks, higher requirements are placed on the monitoring of the operating status and fault diagnosis of power equipment. Traditional 10kV pole-mounted switches (such as circuit breakers and load switches) mainly undertake the functions of line switching control and protection. They are usually installed on power poles in urban distribution networks or remote mountainous areas. Their locations are scattered and the environment is complex, making it difficult to achieve real-time monitoring of their operating status and the surrounding environment.
[0003] In recent years, with the development of video surveillance and remote communication technologies, the application of image acquisition devices in power systems has become a trend. However, on long-distance transmission lines, especially high-voltage lines in remote mountainous areas, the lack of reliable low-voltage power supplies for image acquisition equipment limits its application on pole-mounted switches. Traditional methods often rely on solar power or laying low-voltage cables separately, but these methods suffer from high costs, difficult maintenance, and significant susceptibility to weather conditions. Utility Model Content
[0004] This utility model provides a pole-mounted switch with an image monitoring device, which integrates a high-voltage capacitor power supply and a camera device inside a 10kV high-voltage circuit breaker, enabling real-time visual monitoring of high-voltage lines and their surrounding environment. It can operate stably in remote areas (such as mountainous areas) without mains power supply, solving the problem that traditional image acquisition equipment is difficult to deploy due to the lack of reliable power supply.
[0005] To achieve the purpose of this utility model, the technical solution adopted is: a pole-mounted switch with an image monitoring device, comprising a high-voltage capacitor power supply, a camera device, and a 10KV high-voltage circuit breaker. The high-voltage capacitor power supply and the camera device are integrated within the 10KV high-voltage circuit breaker. The high-voltage capacitor power supply obtains power from the high-voltage line through the 10KV high-voltage circuit breaker and converts the high-voltage AC power into low-voltage DC power. The high-voltage capacitor power supply powers the camera device, which is used for monitoring the line, ground environment, and forest fire prevention. The 10KV high-voltage circuit breaker disconnects the line when a fault is detected.
[0006] As an optimized solution of this utility model, the high-voltage capacitor power supply includes a high-voltage capacitor CH, a power transformer T, and a voltage stabilizing circuit. The power transformer T converts the primary high-voltage power introduced by the high-voltage capacitor CH into a secondary low-voltage power supply with isolation. The high-voltage capacitor CH is connected in series between the high-voltage bus power supply and the power transformer T. The secondary low-voltage power supply provides the obtained power energy to the load through the voltage stabilizing circuit.
[0007] As an optimized solution of this utility model, the voltage regulator circuit includes a rectifier and an LDO regulator. The rectifier rectifies the AC power of the secondary low-voltage power supply into DC power, and the LDO regulator obtains 12V DC power.
[0008] As an optimized solution of this utility model, the camera device includes a power management unit, a gimbal control unit, a control processing unit, and a camera. The power management unit is responsible for converting the power energy provided by the high-voltage capacitor power supply into a power supply suitable for the gimbal control unit, the control processing unit, and the camera. The gimbal control unit includes a motor driver and an encoder. The motor driver realizes the movement and rotation of the camera through a stepper motor. The encoder feeds back the position information of the gimbal to the control processing unit. The control processing unit communicates with the outside through a wireless module.
[0009] As an optimized solution of this utility model, the control processing unit includes a main controller U1, which is an STM32F407 controller.
[0010] As an optimized solution of this utility model, the power management unit includes a 12V to 5V circuit. The 12V to 5V circuit includes a diode D1, capacitors C31, C32, C33, and C34, and a voltage regulator U11. Diode D1 is connected to the input 12V power supply and the first input terminal of the voltage regulator U11. Capacitors C31 and C32 are connected in parallel between the first input terminal of the voltage regulator U11 and ground. Capacitors C33 and C34 are connected in parallel between the third output terminal of the voltage regulator U11 and ground.
[0011] As an optimized solution of this utility model, the power management unit also includes a 5V to 3.3V circuit. The 5V to 3.3V circuit includes a voltage regulator U4, capacitors C18 and C19, resistors R10, R12, R13, and R14, capacitors C20 and C21. Capacitors C18 and C19 are connected in parallel between pin 2 of voltage regulator U4 and ground. Resistor R10 is connected between pin 1 and pin 2 of voltage regulator U4. Resistor R12 is connected between pin 3 and pin 4 of voltage regulator U4. Resistor R13 is connected between pin 3 of voltage regulator U4 and ground. Resistor R14, capacitors C20 and C21 are connected in parallel between pin 4 of voltage regulator U4 and ground.
[0012] As an optimized solution of this utility model, the wireless module is a 5G module. Pin 23 of the 5G module U6 is connected to pin 23 of the main controller U1, pin 25 of the 5G module U6 is connected to pin 24 of the main controller U1, pin 31 of the 5G module U6 is connected to pin 25 of the main controller U1, pin 28 of the 5G module U6 is connected to pin 20, and pin 30 of the 5G module U6 is connected to pin 26 of the main controller U1.
[0013] This utility model has the following positive effects: 1) This utility model integrates a capacitor-powered power supply and a camera into a circuit breaker. By selecting a suitable installation method, real-time monitoring of the surrounding environment can be achieved. The capacitor-powered video acquisition device is very suitable for long-distance mountain lines where there are only high-voltage lines and the image acquisition device cannot be directly powered. It can also be used around the clock, without the disadvantage of not being able to use it normally during long periods of rainy weather.
[0014] 2) This utility model utilizes the high-voltage bus voltage to draw power through a high-voltage capacitor. After being isolated and stepped down by a transformer and processed by a voltage stabilization circuit, a stable low-voltage DC power supply is obtained to drive the camera and its control module. This capacitor-based power extraction method has advantages such as simple structure, small size, no need for additional wiring, and all-weather operation, making it very suitable for use on high-voltage lines without mains power supply. The pole-mounted switch with integrated image monitoring function can not only realize visual monitoring of the line operation status, but also be extended to various application scenarios such as ground environment monitoring, forest fire prevention, illegal building identification, and natural disaster early warning, greatly improving the intelligence level and operation and maintenance efficiency of the power distribution system.
[0015] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0017] Figure 1 This is a schematic diagram illustrating the principle of this utility model;
[0018] Figure 2 This is the circuit schematic diagram of the control and processing unit of this utility model;
[0019] Figure 3 This is the circuit diagram of the 12V to 5V converter of this utility model;
[0020] Figure 4This is the circuit diagram of the 5V to 3.3V converter of this utility model;
[0021] Figure 5 This is the circuit schematic diagram of the wireless module of this utility model;
[0022] The components include: 1. High-voltage capacitor power supply; 2. Camera device; 3. 10KV high-voltage circuit breaker; 21. Power management unit; 22. Pan-tilt control unit; 23. Control processing unit; 24. Camera. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. The same reference numerals in the drawings represent the same components. It should be noted that the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0024] like Figure 1 As shown, this utility model discloses a pole-mounted switch with an image monitoring device, including a high-voltage capacitor power supply 1, a camera device 2, and a 10KV high-voltage circuit breaker 3. The high-voltage capacitor power supply 1 and the camera device 2 are integrated into the 10KV high-voltage circuit breaker 3. The high-voltage capacitor power supply 1 obtains power from the high-voltage line through the 10KV high-voltage circuit breaker 3, converting the high-voltage AC power into low-voltage DC power. The high-voltage capacitor power supply 1 supplies power to the camera device 2, which is used for monitoring the line, ground environment, and forest fire prevention. When the 10KV high-voltage circuit breaker 3 detects a fault, it disconnects the line. Integrating the high-voltage capacitor power supply 1 and the camera device 2 into the 10KV high-voltage circuit breaker 3 constitutes a pole-mounted switch (circuit breaker) with monitoring function.
[0025] like Figure 1 As shown, the high-voltage capacitor-fed power supply 1 includes a high-voltage capacitor CH, a transformer T, and a voltage regulator circuit. The transformer T converts the primary high-voltage power supplied by the high-voltage capacitor CH into an isolated secondary low-voltage power supply. The high-voltage capacitor CH is connected in series between the high-voltage bus power supply and the transformer T. The secondary low-voltage power supply provides the energy to the load through the voltage regulator circuit. VA is the high-voltage bus power supply. VA+ is power supply output one, and VA- is power supply output two. The transformer T converts the 220V AC primary high-voltage power supplied by the high-voltage capacitor CH into an isolated 15V AC secondary low-voltage power supply.
[0026] The voltage regulator circuit includes a rectifier and an LDO regulator. The rectifier converts the AC power from the secondary low-voltage power supply into DC power, and the LDO regulator provides 12V DC. The LDO regulator is an AMS1084CT regulator.
[0027] like Figure 1 As shown, the camera device 2 includes a power management unit 21, a gimbal control unit 22, a control processing unit 23, and a camera 24. The power management unit 21 is responsible for converting the power supplied by the high-voltage capacitor power supply 1 into a power supply suitable for the gimbal control unit 22, the control processing unit 23, and the camera 24. The gimbal control unit 22 includes a motor driver and an encoder. The motor driver uses a stepper motor to move and rotate the camera 24. The encoder feeds back the position information of the gimbal to the control processing unit 23, which communicates with the outside world via a wireless module. The pulse signal output by the encoder is acquired by the main controller STM32F407. The main controller adjusts the drive signal of the motor driver based on the comparison between the feedback value and the target value to achieve precise positioning.
[0028] The PTZ control unit 22 operates on a 12V power supply, the control processing unit 23 operates on a 3.3V power supply, and the camera 24 operates on a 5V power supply. The camera device 2 performs functions such as line monitoring, ground environment monitoring, and forest fire prevention monitoring.
[0029] like Figure 2 As shown, the control processing unit 23 includes a main controller U1, which is an STM32F407 controller.
[0030] like Figure 3 As shown, the power management unit 21 includes a 12V to 5V converter circuit. This circuit includes a diode D1, capacitors C31, C32, C33, and C34, and a voltage regulator U11. Diode D1 is connected to the 12V input power supply and the first input terminal of voltage regulator U11. Capacitors C31 and C32 are connected in parallel between the first input terminal of voltage regulator U11 and ground. Capacitors C33 and C34 are connected in parallel between the third output terminal of voltage regulator U11 and ground. This 12V to 5V converter circuit provides 5V operating power to the camera 24.
[0031] like Figure 4As shown, the power management unit 21 also includes a 5V to 3.3V converter circuit. This circuit includes a voltage regulator U4, capacitors C18 and C19, resistors R10, R12, R13, and R14, and capacitors C20 and C21. Capacitors C18 and C19 are connected in parallel between pin 2 of voltage regulator U4 and ground. Resistor R10 is connected between pins 1 and 2 of voltage regulator U4. Resistor R12 is connected between pins 3 and 4 of voltage regulator U4. Resistor R13 is connected between pin 3 of voltage regulator U4 and ground. Resistor R14, capacitors C20 and C21 are connected in parallel between pin 4 of voltage regulator U4 and ground. This 5V to 3.3V converter circuit provides a 3.3V operating power supply to the control processing unit 23.
[0032] like Figure 5 As shown, the wireless module is a 5G module. Pin 23 of the 5G module U6 is connected to pin 23 of the main controller U1, pin 25 of the 5G module U6 is connected to pin 24 of the main controller U1, pin 31 of the 5G module U6 is connected to pin 25 of the main controller U1, pin 28 of the 5G module U6 is connected to pin 20, and pin 30 of the 5G module U6 is connected to pin 26 of the main controller U1. Because a 5G communication module is used, it can meet the requirements of high-speed data transmission. Therefore, this design selects the OV2640 sensor, which offers better performance, as the camera 24. The 5G module U6 uses the RM500U-CN module as its data communication module. The RM500U-CN is a 5G Sub-6GHz module designed specifically for IoT / eMBB applications and is backward compatible with 4G / 3G network communication.
[0033] The high-voltage capacitor power supply obtains electrical energy through the high-voltage bus and converts it into low-voltage DC power to provide a continuous and stable power supply for the camera device.
[0034] High-voltage power extraction capacitor CH: Connected in series between the high-voltage bus power supply VA and the power extraction transformer T, it is used to extract a portion of the voltage from the high-voltage line.
[0035] Power transformer T: Converts the primary high-voltage AC power (e.g., 220V) introduced by the high-voltage power extraction capacitor into an isolated secondary low-voltage AC power (e.g., 15V) to achieve electrical isolation and ensure safety.
[0036] Voltage regulator circuit:
[0037] Rectifier: Converts 15V AC power into DC power;
[0038] LDO regulator: Further regulates the rectified DC voltage to a 12V DC output, which serves as the primary power supply for subsequent loads (such as camera devices).
[0039] This method requires no additional cabling or reliance on solar power, and has advantages such as simple structure, small size, and all-weather availability.
[0040] 2. Working principle of the camera device
[0041] The camera device includes a power management unit, a pan-tilt control unit, a control processing unit, and a camera module, which together complete the tasks of image acquisition, processing, and transmission.
[0042] (1) Power Management Unit
[0043] Responsible for converting the 12V power supplied by the high-voltage capacitor power supply to voltage levels suitable for different modules:
[0044] 12V to 5V circuit:
[0045] Use a voltage regulator U11 (such as LM2596) to step down the voltage;
[0046] Diode D1 is used to prevent reverse current flow, and capacitors C31 to C34 are used for filtering to improve power supply stability.
[0047] It outputs 5V power to power the camera module.
[0048] 5V to 3.3V circuit:
[0049] Resistors R10 to R14 and capacitors C18 to C21 form a feedback and filtering network;
[0050] It outputs a 3.3V power supply to power the main controller (STM32F407) and other digital circuits.
[0051] (2) Gimbal Control Unit
[0052] Includes motor drivers and encoders;
[0053] The motor driver drives the stepper motor to achieve horizontal rotation and vertical flipping of the camera;
[0054] The encoder detects the position of the pan-tilt unit and feeds it back to the control processing unit to achieve precise positioning.
[0055] (3) Control processing unit
[0056] The core controller uses the STM32F407 chip;
[0057] Responsible for receiving encoder feedback signals, controlling the pan-tilt-zoom (PTZ) mechanism, and coordinating image acquisition and data processing;
[0058] Control the camera to capture images and perform preliminary image processing;
[0059] Interact with remote terminals via wireless communication module.
[0060] (4) Camera module
[0061] Uses the OV2640 image sensor;
[0062] Supports high-resolution image acquisition;
[0063] It can be used in various scenarios such as line status monitoring, ground environment monitoring, and forest fire prevention.
[0064] 3. Data Communication Principles
[0065] The image data captured by the camera is processed by the control processing unit and then uploaded to the remote monitoring center via the 5G wireless communication module to achieve remote real-time monitoring.
[0066] 5G module (RM500U-CN):
[0067] Supports Sub-6GHz 5G band, backward compatible with 4G / 3G networks;
[0068] It has high-speed, low-latency data transmission capabilities;
[0069] The 5G communication module enables real-time high-definition video streaming and remote command issuance, meeting the smart grid's needs for remote operation and maintenance and rapid fault response.
[0070] III. Overall System Collaborative Workflow
[0071] Power extraction process:
[0072] Using the high-voltage bus voltage, an isolated 15V AC voltage is obtained through the high-voltage capacitor CH and the power-taking transformer T;
[0073] After rectification and LDO regulation, a 12V DC power supply is output to power the camera device.
[0074] Power distribution:
[0075] The 12V power supply is converted to 5V and 3.3V via DC / DC converter, which power the camera, control unit and gimbal drive unit respectively.
[0076] Image acquisition and processing:
[0077] The STM32F407 main controller controls the camera to acquire images.
[0078] At the same time, the angle of the pan-tilt unit can be adjusted as needed to expand the monitoring range;
[0079] Image data is compressed or packaged after being processed by the main control unit.
[0080] Wireless communication:
[0081] The compressed image data is sent to a remote server or monitoring center via a 5G module;
[0082] The monitoring center can remotely control the camera's direction, shooting frequency, alarm settings, etc.
[0083] Fault Response:
[0084] When the 10kV high-voltage circuit breaker detects a line abnormality or short-circuit fault, it automatically cuts off the power supply.
[0085] Image data can also be used to help determine the type and location of faults, thereby improving maintenance efficiency.
[0086] IV. Summary of Technical Advantages
[0087] Self-powered design: Utilizing the electrical energy of the high-voltage line itself, no external power source is required, making it suitable for areas without mains power;
[0088] Highly integrated: The capacitor-powered power supply and camera are integrated into the circuit breaker, resulting in a compact structure that facilitates installation and maintenance;
[0089] Multi-scenario applications: Supports multiple functions such as line monitoring, forest fire prevention, and geological disaster early warning;
[0090] High-speed communication capability: The 5G module ensures real-time transmission of high-definition images and videos;
[0091] High level of intelligence: It has intelligent functions such as remote control, automatic inspection, and abnormal alarm.
[0092] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A pole-mounted switch with image monitoring means, characterised in that: The system includes a high-voltage capacitor power supply (1), a camera device (2), and a 10KV high-voltage circuit breaker (3). The high-voltage capacitor power supply (1) and the camera device (2) are integrated within the 10KV high-voltage circuit breaker (3). The high-voltage capacitor power supply (1) obtains power from the high-voltage line through the 10KV high-voltage circuit breaker (3). The high-voltage capacitor power supply (1) converts high-voltage AC power into low-voltage DC power. The high-voltage capacitor power supply (1) supplies power to the camera device (2). The camera device (2) is used for monitoring the line, ground environment, and forest fire prevention. The 10KV high-voltage circuit breaker (3) disconnects the line when a fault is detected.
2. A pole-mounted switch with image monitoring according to claim 1, characterized in that: The high-voltage capacitor power supply (1) includes a high-voltage capacitor CH, a power transformer T and a voltage regulator circuit. The power transformer T converts the primary high-voltage power introduced by the high-voltage capacitor CH into a secondary low-voltage power supply with isolation. The high-voltage capacitor CH is connected in series between the high-voltage bus power supply and the power transformer T. The secondary low-voltage power supply provides the obtained power energy to the load through the voltage regulator circuit.
3. A pole-mounted switch with image monitoring according to claim 2, characterized in that: The voltage regulation circuit includes a rectifier and an LDO regulator. The rectifier rectifies the AC power from the secondary low-voltage power supply into DC power, and the LDO regulator produces 12V DC power.
4. A pole-mounted switch with image monitoring according to claim 3, characterized in that: The camera device (2) includes a power management unit (21), a gimbal control unit (22), a control processing unit (23), and a camera (24). The power management unit (21) is responsible for converting the power energy provided by the high-voltage capacitor power supply (1) into a power supply suitable for the gimbal control unit (22), the control processing unit (23), and the camera (24). The gimbal control unit (22) includes a motor driver and an encoder. The motor driver realizes the movement and rotation of the camera (24) through a stepper motor. The encoder feeds back the position information of the gimbal to the control processing unit (23). The control processing unit (23) communicates with the outside through a wireless module.
5. A pole-mounted switch with image monitoring according to claim 4, characterized in that: The control processing unit (23) includes a main controller U1, which is an STM32F407 controller.
6. A pole-mounted switch with image monitoring according to claim 5, characterized in that: The power management unit (21) includes a 12V to 5V circuit. The 12V to 5V circuit includes a diode D1, capacitors C31, C32, C33, and C34, and a voltage regulator U11. Diode D1 is connected to the input 12V power supply and the first input terminal of voltage regulator U11. Capacitors C31 and C32 are connected in parallel between the first input terminal of voltage regulator U11 and ground. Capacitors C33 and C34 are connected in parallel between the third output terminal of voltage regulator U11 and ground.
7. A pole-mounted switch with image monitoring according to claim 6, characterized in that: The power management unit (21) also includes a 5V to 3.3V circuit, which includes a voltage regulator U4, capacitors C18 and C19, resistors R10, R12, R13, and R14, capacitors C20 and C21. Capacitors C18 and C19 are connected in parallel between pin 2 of voltage regulator U4 and ground. Resistor R10 is connected between pin 1 and pin 2 of voltage regulator U4. Resistor R12 is connected between pin 3 and pin 4 of voltage regulator U4. Resistor R13 is connected between pin 3 of voltage regulator U4 and ground. Resistor R14, capacitors C20 and C21 are connected in parallel between pin 4 of voltage regulator U4 and ground.
8. A pole-mounted switch with image monitoring according to claim 7, characterized in that: The wireless module is a 5G module. Pin 23 of the 5G module U6 is connected to pin 23 of the main controller U1, pin 25 of the 5G module U6 is connected to pin 24 of the main controller U1, pin 31 of the 5G module U6 is connected to pin 25 of the main controller U1, pin 28 of the 5G module U6 is connected to pin 20, and pin 30 of the 5G module U6 is connected to pin 26 of the main controller U1.