A shredding and pulverizing integrated processor
By designing an integrated shredding and crushing processing machine, combining shredding and crushing mechanisms, the problems of large space occupation and secondary transfer in traditional material handling methods are solved, achieving efficient integrated processing and environmental purification.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WENZHOU KUNZHIDA ECOLOGICAL TECH CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-06-26
AI Technical Summary
Traditional material handling methods separate the shredding and crushing processes, resulting in large space requirements, poor operational flexibility, and the need for secondary transfers, which wastes labor costs.
Design a shredding and crushing integrated processing machine that combines a shredding mechanism and a crushing mechanism to achieve integrated shredding and crushing of materials in the same equipment, and equip it with an air purification mechanism to filter odor gases.
It achieves highly efficient integrated material handling, eliminates intermediate transfer links, improves processing efficiency, and at the same time improves the working environment for operators and reduces pollution to the surrounding environment.
Smart Images
Figure CN224405309U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material processing equipment technology, specifically to an integrated shredding and crushing processing machine. Background Technology
[0002] In the materials handling industry, the crushing of various solid materials is a fundamental and important task. Traditional materials handling methods usually separate the shredding and crushing processes. First, a shredder is used to shred larger materials into smaller blocks or flakes, completing the coarse crushing. Then, the shredded material is transported to a crusher via a belt conveyor or other equipment for further crushing and refining to achieve the required particle size.
[0003] The existing conventional method basically uses a combination of shredder and crusher. However, this method occupies a large space, has poor operational flexibility, and requires secondary transfer in the process, which wastes manual transfer costs. Therefore, an integrated shredding and crushing processing machine has been proposed. Utility Model Content
[0004] This utility model provides an integrated shredding and crushing processing machine to solve the problem that the existing traditional material processing methods usually separate the shredding and crushing processes. This method occupies a large space, has poor operational flexibility, and requires secondary transfer in the process, which wastes labor transfer costs.
[0005] This utility model provides the following technical solution: a shredding and crushing integrated processing machine, including a feed inlet, and further comprising:
[0006] Connecting plates are installed on both sides of the feed inlet. An air purification mechanism is installed on the surface of the connecting plates. The air purification mechanism includes an air intake head, a conveying pipe, an industrial fan, a filter box, a filter screen, and an activated carbon layer.
[0007] A shredding bin is fixed at the bottom of the feed inlet, and a shredding mechanism is installed on one side of the shredding bin. The shredding mechanism includes a drive motor, a main gear, an auxiliary gear, and shredding blades.
[0008] A crushing chamber is located at the bottom of the shredding chamber, and a crushing mechanism is fixedly connected to one side of the crushing chamber. The crushing mechanism includes a servo motor, crushing hammers, and crushing reinforcing ribs.
[0009] As a preferred embodiment of this utility model, the suction head is installed on the surface of the connecting plate, one side of the suction head is connected to a conveying pipe, and one side of the conveying pipe is connected to an industrial fan.
[0010] As a preferred embodiment of this utility model, a filter box is connected to one side of the industrial fan via a pipe, a filter screen is inserted inside the filter box, and an activated carbon layer is installed on one side of the filter screen.
[0011] As a preferred embodiment of this utility model, the drive motor is installed on one side of the shredding chamber, the output end of the drive motor is fixedly connected to a main gear, the surface of the main gear is meshed with an auxiliary gear, and shredding blades are fixedly connected to one side of the main gear and the auxiliary gear.
[0012] As a preferred embodiment of this utility model, the servo motor is installed on one side of the crushing chamber, the output end of the servo motor is fixedly connected to the crushing hammer, and the inner wall of the crushing chamber is fixedly connected to a number of crushing reinforcing ribs.
[0013] As a preferred embodiment of this utility model, a discharge port is installed at the bottom of the crushing chamber, and a valve is installed on the surface of the discharge port.
[0014] As a preferred embodiment of this utility model, both sides of the crushing chamber are fixedly connected to support legs, and the surfaces of the support legs are threaded with positioning bolts.
[0015] In a preferred embodiment of this utility model, a PLC controller is fixedly connected to one side of one of the support legs, and one side of the PLC controller is electrically connected to one side of the drive motor via a power line.
[0016] Compared with the prior art, this utility model provides an integrated shredding and crushing processing machine, which has the following beneficial effects:
[0017] 1. This integrated shredding and crushing processing machine, through the setting of shredding and crushing mechanisms, allows materials to be fed into the feed inlet and pass through the shredding chamber and crushing chamber respectively. The shredding structure in the shredding chamber shreds the material, and the shredded material is then crushed by the crushing structure in the crushing chamber. The crushed material is discharged from the discharge port at the bottom under the influence of gravity, thus achieving the effect of integrated shredding and crushing processing, eliminating intermediate transfer links and improving processing efficiency.
[0018] 2. This shredding and crushing integrated processing machine, through the setting of an air purification mechanism, has several air intake heads on both sides of the feed inlet during use. The industrial fan at the bottom generates suction near the air intake heads, which transports odorous gases through pipes to the filter box at the bottom. The filter screen and activated carbon layer in the filter box filter the odorous gases before they are discharged, improving the working environment of the operators and reducing pollution to the surrounding environment. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the air purification mechanism of this utility model;
[0021] Figure 3 This is a schematic diagram of the shredding mechanism of this utility model;
[0022] Figure 4 This is a schematic diagram of the crushing mechanism of this utility model.
[0023] In the diagram: 1. Feed inlet; 2. Connecting plate; 3. Purification mechanism; 301. Suction head; 302. Conveying pipe; 303. Industrial fan; 304. Filter box; 305. Filter screen; 306. Activated carbon layer; 4. Shredding chamber; 5. Shredding mechanism; 501. Drive motor; 502. Main gear; 503. Auxiliary gear; 504. Shredding blade; 6. Crushing chamber; 7. Crushing mechanism; 701. Servo motor; 702. Crushing hammer; 703. Crushing reinforcing rib; 8. Discharge port; 9. Valve; 10. Support leg; 11. Positioning bolt; 12. PLC controller. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4 This utility model discloses an integrated shredding and crushing processing machine, including a feed inlet 1, and further comprising:
[0026] Connecting plates 2 are set on both sides of the feed inlet 1. An air purification mechanism 3 is installed on the surface of the connecting plates 2. The air purification mechanism 3 includes an air intake head 301, a conveying pipe 302, an industrial fan 303, a filter box 304, a filter screen 305, and an activated carbon layer 306.
[0027] A shredding chamber 4 is fixed at the bottom of the feed inlet 1. A shredding mechanism 5 is installed on one side of the shredding chamber 4. The shredding mechanism 5 includes a drive motor 501, a main gear 502, an auxiliary gear 503, and shredding blades 504.
[0028] The shredding chamber 6 is located at the bottom of the shredding chamber 4. A shredding mechanism 7 is fixedly connected to one side of the shredding chamber 6. The shredding mechanism 7 includes a servo motor 701, shredding hammers 702, and shredding reinforcing ribs 703.
[0029] Specifically, the suction head 301 is installed on the surface of the connecting plate 2, and a conveying pipe 302 is connected to one side of the suction head 301, and an industrial fan 303 is connected to one side of the conveying pipe 302.
[0030] In this embodiment, when in use, several suction heads 301 are set on both sides of the feed inlet 1. The industrial fan 303 at the bottom generates suction near the suction heads 301, and the odor gas is transported through the pipeline to the filter box 304 at the bottom.
[0031] Specifically, one side of the industrial fan 303 is connected to a filter box 304 via a pipe. A filter screen 305 is inserted inside the filter box 304, and an activated carbon layer 306 is installed on one side of the filter screen 305.
[0032] In this embodiment, the odorous gas is filtered by the filter screen 305 and the activated carbon layer 306 in the filter box 304, and then discharged.
[0033] Specifically, the drive motor 501 is installed on one side of the shredding chamber 4. The output end of the drive motor 501 is fixedly connected to the main gear 502. The surface of the main gear 502 is meshed with the auxiliary gear 503. Shredding blades 504 are fixedly connected to one side of the main gear 502 and the auxiliary gear 503.
[0034] In this embodiment, when in use, the material is put in through the feed inlet 1 and passes through the shredding chamber 4 and the crushing chamber 6 respectively. The shredding structure in the shredding chamber 4 shreds the material, and the shredded material is crushed again by the crushing structure in the crushing chamber 6. The crushed material is discharged from the discharge port 8 at the bottom due to gravity.
[0035] Specifically, the servo motor 701 is installed on one side of the crushing chamber 6, and the output end of the servo motor 701 is fixedly connected to the crushing hammer 702. Several crushing reinforcing ribs 703 are fixedly connected to the inner wall of the crushing chamber 6.
[0036] Specifically, a discharge port 8 is installed at the bottom of the crushing chamber 6, and a valve 9 is installed on the surface of the discharge port 8.
[0037] In this embodiment, when in use, the material is put in through the feed inlet 1 and passes through the shredding chamber 4 and the crushing chamber 6 respectively. The shredding structure in the shredding chamber 4 shreds the material, and the shredded material is crushed again by the crushing structure in the crushing chamber 6. The crushed material is discharged from the discharge port 8 at the bottom due to gravity.
[0038] Specifically, both sides of the crushing chamber 6 are fixedly connected to support legs 10, and the surface of the support legs 10 is threaded with positioning bolts 11.
[0039] Specifically, a PLC controller 12 is fixedly connected to one side of one of the support legs 10, and one side of the PLC controller 12 is electrically connected to one side of the drive motor 501 via a power line.
[0040] The working principle and usage process of this utility model are as follows: When in use, the material is put in through the feed port 1 and passes through the shredding chamber 4 and the crushing chamber 6 respectively. The shredding structure in the shredding chamber 4 shreds the material, and the shredded material is crushed again by the crushing structure in the crushing chamber 6. The crushed material is discharged from the discharge port 8 at the bottom due to gravity.
[0041] During use, several suction heads 301 are set on both sides of the feed inlet 1. The industrial fan 303 at the bottom generates suction near the suction heads 301, and the odor gas is transported through the pipeline to the filter box 304 at the bottom. The odor gas is filtered by the filter screen 305 and the activated carbon layer 306 in the filter box 304, and then discharged.
[0042] In summary, this integrated shredding and crushing processing machine achieves integrated shredding and crushing processing through the shredding mechanism 5 and the crushing mechanism 7, eliminating intermediate transfer links and improving processing efficiency; the air purification mechanism 3 improves the working environment for operators and reduces pollution to the surrounding environment.
[0043] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A shredding and crushing integrated processing machine, comprising a feed inlet (1), characterized in that, Also includes: A connecting plate (2) is set on both sides of the feed inlet (1). An air purification mechanism (3) is installed on the surface of the connecting plate (2). The air purification mechanism (3) includes an air intake head (301), a conveying pipe (302), an industrial fan (303), a filter box (304), a filter screen (305), and an activated carbon layer (306). A shredding chamber (4) is fixed at the bottom of the feed inlet (1). A shredding mechanism (5) is installed on one side of the shredding chamber (4). The shredding mechanism (5) includes a drive motor (501), a main gear (502), an auxiliary gear (503), and shredding blades (504). A crushing chamber (6) is set at the bottom of the shredding chamber (4). A crushing mechanism (7) is fixedly connected to one side of the crushing chamber (6). The crushing mechanism (7) includes a servo motor (701), crushing hammers (702), and crushing reinforcing ribs (703).
2. The shredding and crushing integrated processing machine according to claim 1, characterized in that: The suction head (301) is installed on the surface of the connecting plate (2), and a conveying pipe (302) is connected to one side of the suction head (301), and an industrial fan (303) is connected to one side of the conveying pipe (302).
3. The shredding and crushing integrated processing machine according to claim 2, characterized in that: The industrial fan (303) is connected to a filter box (304) via a pipe on one side. A filter screen (305) is inserted inside the filter box (304), and an activated carbon layer (306) is installed on one side of the filter screen (305).
4. The shredding and crushing integrated processing machine according to claim 1, characterized in that: The drive motor (501) is installed on one side of the shredding chamber (4). The output end of the drive motor (501) is fixedly connected to the main gear (502). The surface of the main gear (502) is meshed with the auxiliary gear (503). Shredding blades (504) are fixedly connected to one side of the main gear (502) and the auxiliary gear (503).
5. The shredding and crushing integrated processing machine according to claim 1, characterized in that: The servo motor (701) is installed on one side of the crushing chamber (6), and the output end of the servo motor (701) is fixedly connected to the crushing hammer (702). The inner wall of the crushing chamber (6) is fixedly connected to several crushing reinforcing ribs (703).
6. The shredding and crushing integrated processing machine according to claim 1, characterized in that: The bottom of the crushing chamber (6) is equipped with a discharge port (8), and a valve (9) is installed on the surface of the discharge port (8).
7. The shredding and crushing integrated processing machine according to claim 1, characterized in that: Both sides of the crushing chamber (6) are fixedly connected to support legs (10), and the surface of the support legs (10) is threaded with positioning bolts (11).
8. The shredding and crushing integrated processing machine according to claim 7, characterized in that: One of the support legs (10) is fixedly connected to a PLC controller (12), and one side of the PLC controller (12) is electrically connected to one side of the drive motor (501) via a power line.