Hardening liquid coating device for toughening PS plate

Abstract

The utility model relates to toughened PS board processing technical field, concretely relates to a kind of hardening liquid daubing equipment of toughened PS board, it includes: mounting bracket and daubing cylinder, one end of daubing cylinder is connected with servo motor, the front and rear sides of daubing cylinder are equipped with guide cylinder respectively, the both ends of guide cylinder are rotatably connected with mounting bracket, the top of daubing cylinder is equipped with the liquid distribution head subassembly fixed with mounting bracket, liquid distribution head subassembly includes several linear array arranged liquid outlet, liquid supply tank subassembly that is connected with the hardening liquid conveying to the sealed rectangular tube inner cavity on mounting bracket;It further includes radial adjustment support subassembly, reciprocating drive subassembly and arc-shaped scraper subassembly, reciprocating drive subassembly is connected with arc-shaped scraper subassembly, suitable for driving arc-shaped scraper subassembly reciprocating movement along the axial direction of daubing cylinder, radial adjustment support subassembly is connected with reciprocating drive subassembly.The utility model structure is reasonable, and hardening liquid is evenly distributed on the surface of PS board, and the quality of toughened PS board is improved.

Description

Technical Field

[0001] This utility model relates to the field of tempered PS board processing technology, and in particular to a hardening liquid coating device for tempered PS boards. Background Technology

[0002] Tempered PS sheets are produced by applying a hardening agent to the surface of PS sheets (polystyrene plastic sheets), followed by constant-temperature sulfurizing and curing. This forms a strong and transparent protective film, significantly improving the surface hardness and wear resistance of the PS sheet, thereby extending its service life and ensuring that the PS sheet maintains its original gloss and transparency for a long time. In the process of applying the hardening agent to the surface of the PS sheet, a hardening agent application device is typically used to evenly apply the hardening agent to the surface of the PS sheet. The hardening agent application device includes a mounting frame, an application roller, a pressure distribution roller, and a liquid distribution head for distributing the hardening agent on the outer surface of the application roller. The lower surface of the liquid distribution head has several outlet holes. The hardening agent flows out from the outlet holes and falls onto the outer surface of the application roller. The pressure distribution roller rolls and presses the hardening agent on the application roller to distribute it evenly. Finally, the application roller applies the hardening agent to the surface of the PS sheet it is rolling with, achieving the purpose of applying the hardening agent.

[0003] Regarding the aforementioned related technologies, the inventors discovered that there are blind zones for the distribution of hardening liquid between adjacent liquid outlets. When the hardening liquid drips onto the outer circular surface of the coating roller, the pressure distribution roller squeezes the hardening liquid, making the hardening liquid evenly distributed in the axial direction of the coating roller. However, the hardening liquid flows slowly in the axial direction, with a small flow range and uneven distribution. This results in poor uniformity of the hardening liquid being applied to the PS board surface by the coating roller, causing the hardening liquid to form a wavy distribution, which reduces the quality of the tempered PS board. Utility Model Content

[0004] The main technical problem solved by this utility model is to provide a hardening liquid coating device for tempered PS sheets, which uniformly distributes the hardening liquid on the surface of the PS sheet, thereby improving the quality of the tempered PS sheet.

[0005] To solve the above-mentioned technical problems, the present invention provides a technical solution for applying hardening liquid to tempered PS sheets, comprising: a mounting frame and an application roller rotatably connected to its inner cavity, one end of the application roller being connected to a servo motor, guide rollers being provided on the front and rear sides of the application roller, both ends of the guide rollers being rotatably connected to the mounting frame, a liquid distribution head assembly fixed to the mounting frame being provided above the application roller, the liquid distribution head assembly including a plurality of linearly arrayed liquid outlet holes, and a liquid supply tank assembly for conveying hardening liquid into the inner cavity of a sealed rectangular tube being connected to the mounting frame;

[0006] It also includes a radial adjustment support assembly, a reciprocating drive assembly, and an arc-shaped scraper assembly adapted to the outer circle of the application roller. The reciprocating drive assembly is connected to the arc-shaped scraper assembly and is adapted to drive the arc-shaped scraper assembly to reciprocate along the axial direction of the application roller. The radial adjustment support assembly is connected to the reciprocating drive assembly and is adapted to adjust the gap between the arc-shaped scraper assembly and the application roller.

[0007] By adopting the above technical solution, during use, the PS sheet is inserted between the coating roller and the guide roller, and the PS sheet is tumblingly connected to both the coating roller and the guide roller. The hardening liquid in the liquid supply tank assembly is delivered to the inner cavity of the liquid cloth head assembly. The hardening liquid in the liquid cloth head assembly flows out through the outlet hole and drips onto the outer surface of the coating roller. At this time, the servo motor drives the coating roller to rotate, and the hardening liquid on the outer surface of the coating roller is distributed in strips. The operation of the reciprocating drive assembly drives the arc scraper assembly to move back and forth along the axial direction of the coating roller, thereby scraping the hardening liquid on the outer surface of the coating roller axially, so that the hardening liquid is evenly distributed on the outer surface of the coating roller. The evenly distributed hardening liquid rotates with the coating roller and comes into contact with the surface of the PS sheet. The even distribution of hardening liquid on the surface of the PS sheet improves the quality of the tempered PS sheet. The gap between the arc scraper assembly and the coating roller can be adjusted by operating the radial adjustment support assembly to ensure that the hardening liquid has a suitable thickness.

[0008] In a preferred embodiment, the present invention can be further configured such that: the arc-shaped scraper assembly includes a strip plate and a plurality of arc-shaped scraper bodies adapted to the outer circle of the coating roller, the arc-shaped scraper bodies being arranged in a linear array and connected to the strip plate.

[0009] By adopting the above technical solution, the reciprocating drive component drives the strip plate to move back and forth, and the strip plate drives the arc-shaped scraper body to move, thereby scraping the hardening liquid on the outer surface of the coating roller, so that the hardening liquid is evenly distributed on the outer surface of the coating roller.

[0010] In a preferred embodiment, the present invention can be further configured as follows: the reciprocating drive assembly includes a crossbar and a guide rail, the crossbar is connected to a strip plate via the guide rail, a mounting plate is connected to the side of the crossbar away from the guide rail, an electric push rod is connected to the mounting plate, and an L-shaped fixing plate is connected between one end of the electric push rod and the strip plate.

[0011] By adopting the above technical solution, the telescopic rod of the electric push rod one extends and retracts, thereby driving the arc-shaped scraper assembly to reciprocate through the L-shaped fixed plate. The distance the arc-shaped scraper assembly moves is greater than the gap between adjacent arc-shaped scraper bodies.

[0012] In a preferred embodiment, the present invention can be further configured as follows: the radial adjustment support assembly includes a fixed rod connected to the mounting frame, an electric push rod II is mounted on the fixed rod, the extended end of the electric push rod II is connected to the crossbar, guide rods are respectively provided on both sides of the electric push rod II, the guide rods are mounted on the fixed rod, and one end of the guide rods is connected to the crossbar.

[0013] By adopting the above technical solution, the telescopic rod of the electric push rod II extends and retracts, thereby adjusting the gap between the arc-shaped scraper body and the coating roller. Through the use of guide rods, the reciprocating drive assembly and the arc-shaped scraper assembly have strong stability.

[0014] In a preferred embodiment, the present invention can be further configured as follows: the liquid supply tank assembly includes a liquid supply tank body and a liquid outlet pipe connected to its bottom, the lower end of the liquid outlet pipe is sealed and connected with a plurality of liquid delivery pipes at intervals, the end of the liquid delivery pipe away from the liquid outlet pipe is respectively connected to a liquid fabric head assembly, and a switch valve is installed on the liquid outlet pipe.

[0015] By adopting the above technical solution, after operating the switch valve, the hardening liquid in the liquid supply tank flows from several liquid delivery pipes into the inner cavity of the liquid cloth head assembly. The hardening liquid in the liquid cloth head assembly then flows out through the liquid outlet and drips onto the outer surface of the coating roller.

[0016] In a preferred embodiment, the present invention can be further configured as follows: the liquid fabric head assembly includes a sealed rectangular tube, with connecting plates connected to both ends of the upper surface of the sealed rectangular tube, the outer ends of the connecting plates being connected to a mounting bracket, and a plurality of liquid outlet holes arranged in a linear array on the lower surface of the sealed rectangular tube.

[0017] By adopting the above technical solution, the sealed rectangular tube is connected to the mounting bracket through the connecting plate, and the hardening liquid in the liquid supply tank assembly is input into the inner cavity of the sealed rectangular tube. The hardening liquid drips onto the outer surface of the coating roller through the liquid outlet hole.

[0018] In summary, this utility model has at least one of the following beneficial technical effects:

[0019] The curing liquid inside the liquid cloth head assembly flows out through the outlet hole and drips onto the outer surface of the coating roller. At this time, the servo motor drives the coating roller to rotate, and the curing liquid on the outer surface of the coating roller is distributed in strips. The operation of the reciprocating drive assembly drives the arc scraper assembly to move back and forth along the axis of the coating roller, thereby scraping the curing liquid on the outer surface of the coating roller axially, so that the curing liquid is evenly distributed on the outer surface of the coating roller. The evenly distributed curing liquid rotates with the coating roller and comes into contact with the surface of the PS board. The even distribution of the curing liquid on the surface of the PS board improves the quality of the tempered PS board. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0021] Figure 1 This is a schematic diagram of a preferred embodiment of a hardening liquid coating device for tempered PS boards according to this utility model.

[0022] Figure 2 yes Figure 1 A schematic diagram of the connection between the reciprocating drive assembly and the arc-shaped scraper assembly.

[0023] Figure 3 yes Figure 1 A schematic diagram of the structure of a rectangular tube with a central seal.

[0024] In the diagram: 1. Mounting bracket; 2. Coating roller; 3. Servo motor; 4. Guide roller; 50. Liquid cloth head assembly; 60. Liquid supply tank assembly; 70. Radial adjustment support assembly; 80. Reciprocating drive assembly; 90. Arc-shaped scraper assembly;

[0025] 51. Liquid outlet; 52. Sealing rectangular tube; 53. Connecting plate;

[0026] 61. Liquid supply tank; 62. Liquid outlet pipe; 63. Liquid delivery pipe; 64. Switch valve;

[0027] 71. Fixed rod; 72. Electric push rod II; 73. Guide rod; 731. Guide sleeve; 732. Guide rod body;

[0028] 81. Crossbar; 82. Guide rail; 83. Mounting plate; 84. Electric push rod one; 85. L-shaped fixing plate;

[0029] 91. Strip plate; 92. Arc-shaped scraper body. Detailed Implementation

[0030] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0031] It should be noted that these figures are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0032] Reference Figures 1-3This utility model discloses a hardening liquid coating device for tempered PS boards, comprising: a mounting frame 1 and a coating roller 2 rotatably connected to its inner cavity. One end of the coating roller 2 is connected to a servo motor 3. Guide rollers 4 are respectively provided on the front and rear sides of the coating roller 2. Both ends of the guide rollers 4 are rotatably connected to the mounting frame 1. A liquid distribution head assembly 50 fixed to the mounting frame 1 is provided above the coating roller 2. The liquid distribution head assembly 50 includes a plurality of linearly arrayed liquid outlet holes 51. A liquid supply tank assembly 60 for conveying hardening liquid into the inner cavity of a sealed rectangular tube is connected to the mounting frame 1.

[0033] The liquid supply tank assembly 60 includes a liquid supply tank body 61 and a liquid outlet pipe 62 connected to its bottom. The lower end of the liquid outlet pipe 62 is sealed and connected with several liquid delivery pipes 63 at intervals. The ends of the liquid delivery pipes 63 away from the liquid outlet pipe 62 are respectively connected to the liquid cloth head assembly 50. A switch valve 64 is installed on the liquid outlet pipe 62. After operating the switch valve 64, the hardening liquid in the liquid supply tank body 61 flows from the several liquid delivery pipes 63 into the inner cavity of the liquid cloth head assembly 50. The hardening liquid in the liquid cloth head assembly 50 then flows out through the liquid outlet hole 51 and drips onto the outer surface of the coating roller 2.

[0034] It also includes a radial adjustment support assembly 70, a reciprocating drive assembly 80, and an arc-shaped scraper assembly 90 adapted to the outer circle of the application roller 2. The reciprocating drive assembly 80 is connected to the arc-shaped scraper assembly 90 and is adapted to drive the arc-shaped scraper assembly 90 to move back and forth along the axial direction of the application roller 2. The radial adjustment support assembly 70 is connected to the reciprocating drive assembly 80 and is adapted to adjust the gap between the arc-shaped scraper assembly 90 and the application roller 2.

[0035] The arc-shaped scraper assembly 90 includes a strip plate 91 and several arc-shaped scraper bodies 92 adapted to the outer circle of the coating roller 2. The arc-shaped scraper bodies 92 are arranged in a linear array and connected to the strip plate 91. The reciprocating drive assembly 80 drives the strip plate 91 to move reciprocally. The strip plate 91 drives the arc-shaped scraper bodies 92 to move, thereby scraping the hardening liquid on the outer circle of the coating roller 2, so that the hardening liquid is evenly distributed on the outer circle of the coating roller 2.

[0036] The reciprocating drive assembly 80 includes a crossbar 81 and a guide rail 82. The crossbar 81 is connected to the strip plate 91 via the guide rail 82. A mounting plate 83 is connected to the side of the crossbar 81 away from the guide rail 82. An electric push rod 84 is connected to the mounting plate 83. An L-shaped fixing plate 85 is connected between one end of the electric push rod 84 and the strip plate 91. The telescopic rod of the electric push rod 84 extends and retracts, thereby driving the arc-shaped scraper assembly 90 to reciprocate through the L-shaped fixing plate 85. The distance that the arc-shaped scraper assembly 90 moves is greater than the gap between adjacent arc-shaped scraper bodies 92.

[0037] The radial adjustment support assembly 70 includes a fixed rod 71 connected to the mounting bracket 1. An electric push rod 72 is mounted on the fixed rod 71. The extended end of the electric push rod 72 is connected to the crossbar 81. Guide rods 73 are provided on both sides of the electric push rod 72. The guide rods 73 are mounted on the fixed rod 71, and one end of the guide rods 73 is connected to the crossbar 81. By operating the telescopic rod of the electric push rod 72 to extend and retract, the gap between the arc-shaped scraper body 92 and the coating roller 2 is adjusted. Through the use of the guide rods 73, the reciprocating drive assembly 80 and the arc-shaped scraper assembly 90 have strong stability.

[0038] The guide rod 73 includes a guide sleeve 731 and a guide rod body 732 disposed in its inner hole. The guide sleeve 731 is embedded in the fixed rod 71, and one end of the guide rod body 732 is connected to the crossbar 81.

[0039] The liquid fabric head assembly 50 includes a sealed rectangular tube 52. The upper surface of the sealed rectangular tube 52 is connected to two connecting plates 53 at both ends. The outer end of the connecting plate 53 is connected to the mounting frame 1. The lower surface of the sealed rectangular tube 52 is linearly arranged with a plurality of liquid outlet holes 51. The sealed rectangular tube 52 is connected to the mounting frame 1 through the connecting plates 53. The hardening liquid in the liquid supply tank assembly 60 is input into the inner cavity of the sealed rectangular tube 52. The hardening liquid drips onto the outer surface of the coating roller 2 through the liquid outlet holes 51.

[0040] The implementation principle of this embodiment is as follows: During use, the PS board is inserted between the coating roller 2 and the guide roller 4, and the PS board is tumblingly connected to the coating roller 2 and the guide roller 4 respectively. The hardening liquid in the liquid supply tank assembly 60 is delivered to the inner cavity of the liquid cloth head assembly 50. The hardening liquid in the liquid cloth head assembly 50 flows out through the liquid outlet 51 and drips onto the outer circular surface of the coating roller 2. At this time, the servo motor 3 drives the coating roller 2 to rotate. The hardening liquid on the outer circular surface of the coating roller 2 is distributed in strips. The operation of the reciprocating drive assembly 80 drives the arc scraper assembly 90 to move back and forth along the axial direction of the coating roller 2, thereby scraping the hardening liquid on the outer circular surface of the coating roller 2 axially, so that the hardening liquid is evenly distributed on the outer circular surface of the coating roller 2. The evenly distributed hardening liquid rotates with the coating roller 2 and contacts the surface of the PS board. The hardening liquid is evenly distributed on the surface of the PS board, which improves the quality of the tempered PS board. The gap between the arc scraper assembly 90 and the coating roller 2 is adjusted by operating the radial adjustment support assembly 70 to ensure that the hardening liquid has a suitable thickness.

[0041] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A hardener coating device for tempered PS sheets, comprising: The mounting frame (1) and the applicator roller (2) rotatably connected to its inner cavity are characterized in that a servo motor (3) is connected to one end of the applicator roller (2), and guide rollers (4) are respectively provided on the front and rear sides of the applicator roller (2). Both ends of the guide rollers (4) are rotatably connected to the mounting frame (1). The applicator roller (2) is characterized in that a liquid cloth head assembly (50) fixed to the mounting frame (1) is provided above the applicator roller (2). The liquid cloth head assembly (50) includes a plurality of linearly arranged liquid outlet holes (51). A liquid supply tank assembly (60) for conveying hardening liquid to the inner cavity of the sealed rectangular tube is connected to the mounting frame (1). It also includes a radial adjustment support assembly (70), a reciprocating drive assembly (80), and an arc-shaped scraper assembly (90) adapted to the outer circle of the application roller (2). The reciprocating drive assembly (80) is connected to the arc-shaped scraper assembly (90) and is adapted to drive the arc-shaped scraper assembly (90) to reciprocate along the axial direction of the application roller (2). The radial adjustment support assembly (70) is connected to the reciprocating drive assembly (80) and is adapted to adjust the gap between the arc-shaped scraper assembly (90) and the application roller (2).

2. The hardening liquid coating equipment for tempered PS sheets according to claim 1, characterized in that, The arc-shaped scraper assembly (90) includes a strip plate (91) and a plurality of arc-shaped scraper bodies (92) adapted to the outer circle of the coating roller (2), the arc-shaped scraper bodies (92) being arranged in a linear array and connected to the strip plate (91).

3. The hardening liquid coating equipment for tempered PS sheets according to claim 2, characterized in that, The reciprocating drive assembly (80) includes a crossbar (81) and a guide rail (82). The crossbar (81) is connected to the strip plate (91) via the guide rail (82). A mounting plate (83) is connected to the side of the crossbar (81) away from the guide rail (82). An electric push rod (84) is connected to the mounting plate (83). An L-shaped fixing plate (85) is connected between one end of the electric push rod (84) and the strip plate (91).

4. The hardening liquid coating equipment for tempered PS sheets according to claim 3, characterized in that, The radial adjustment support assembly (70) includes a fixed rod (71) connected to the mounting bracket (1), an electric push rod (72) is mounted on the fixed rod (71), the extended end of the electric push rod (72) is connected to the crossbar (81), and guide rods (73) are provided on both sides of the electric push rod (72). The guide rods (73) are mounted on the fixed rod (71), and one end of the guide rods (73) is connected to the crossbar (81).

5. The hardening liquid coating equipment for tempered PS sheets according to claim 1, characterized in that, The liquid supply tank assembly (60) includes a liquid supply tank body (61) and a liquid outlet pipe (62) connected to its bottom. The lower end of the liquid outlet pipe (62) is sealed and connected with a plurality of liquid delivery pipes (63) at intervals. The end of the liquid delivery pipe (63) away from the liquid outlet pipe (62) is connected to the liquid fabric head assembly (50) respectively. A switch valve (64) is installed on the liquid outlet pipe (62).

6. The hardener coating equipment for tempered PS sheets according to claim 1, characterized in that, The liquid fabric head assembly (50) includes a sealed rectangular tube (52), with connecting plates (53) connected to both ends of the upper surface of the sealed rectangular tube (52), the outer end of the connecting plate (53) being connected to the mounting bracket (1), and a plurality of liquid outlet holes (51) arranged in a linear array on the lower surface of the sealed rectangular tube (52).

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