Cutting device for aluminum material processing

Abstract

The utility model belongs to aluminium material processing technical field especially is a kind of cutting device for aluminium material processing. Including processing table equipment, the inside of processing table equipment is provided with pusher and cutting structure, cutting structure is located above pusher, and the movable end of cutting structure is provided with fixing device;Through processing table equipment, fixing device and pusher, utilize fixing device to be able to carry out positioning processing to aluminium plate, then cooperate pusher to be able to move the aluminium plate after completing positioning to the inside of processing table equipment, so that cutting structure can carry out cutting processing to the aluminium plate located in the inside of processing table equipment, and the whole cutting process all adopts mechanization operation, need not manual operation, simultaneously effectively avoided the splashing of the debris generated in cutting process, not only reduced the potential risk of safety accident occurrence, to ensure the safety of operator, also ensured the precision and stability of aluminium material cutting.

Description

Technical Field

[0001] This utility model relates to the field of aluminum processing technology, specifically to a cutting device for aluminum processing. Background Technology

[0002] Aluminum materials are products made of aluminum and other alloying elements. They are usually first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then made through processes such as cold bending, sawing, drilling, assembly, and coloring. During the production and processing of aluminum materials, they are cut into aluminum materials of different lengths and widths by cutting machines to meet different production and processing needs.

[0003] However, during aluminum cutting operations, operators typically place the aluminum material manually at the bottom of the cutting saw. This method significantly increases the potential risk of accidents. Because manual placement makes it difficult to ensure the stability and precise positioning of the aluminum material, it not only easily leads to decreased cutting accuracy but also increases the risk of accidental damage to the cutting saw due to factors such as the aluminum material sliding, tilting, or accidentally falling, thus posing a serious threat to the operator's life.

[0004] Therefore, we propose a cutting device for aluminum processing to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a cutting device for aluminum processing, which solves the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0009] A cutting device for aluminum processing includes a processing table, a pushing device and a cutting structure are provided on the inner side of the processing table, the cutting structure is located above the pushing device, and a fixing device is provided on the movable end of the cutting structure;

[0010] The processing table equipment includes a processing machine table, the processing machine table has a processing cavity inside, and the processing cavity has an extension opening at its side end.

[0011] Furthermore, a slide rail is provided on the left outer wall of the processing machine, and a sealing cover is slidably connected inside the slide rail, the size of which is larger than the size of the extension opening.

[0012] Furthermore, the fixing device includes a mounting platform, one end of which is fixedly connected to the interior of the processing cavity, and the other end of which passes through an extension opening and is connected to the left outer wall of the processing machine table via an external frame.

[0013] Furthermore, an electric push rod is provided on the inner side of the mounting platform, and a connecting plate is fixedly connected to the movable end of the electric push rod. A displacement platform is fixedly installed on the top of the connecting plate.

[0014] Furthermore, a conveying rail is fixedly installed on the top of the mounting platform, and the bottom end of the displacement platform is slidably connected to the surface of the conveying rail.

[0015] Furthermore, the pushing device includes a placement platform, the bottom end of which is fixedly connected to the top end of the displacement platform, and a placement plate is provided above the placement platform, with a cutting notch inside the placement plate.

[0016] Furthermore, two columns are fixedly installed at the top of the placement plate, and an electric telescopic rod is fixedly installed on the outside of the columns. A contact block is fixedly connected to the movable end of the electric telescopic rod.

[0017] Furthermore, the cutting structure includes a mounting bracket, the bottom end of which is fixedly installed inside the processing cavity, a drive cover is mounted on the top end of the mounting bracket, an external motor is fixedly mounted on the top end of the drive cover, a cutting disc is rotatably connected to the front side of the drive cover, and the output shaft of the external motor is connected to the cutting disc of the cutting disc via a transmission connection.

[0018] Furthermore, a protective cover is fixedly installed on the front side of the drive housing, and the cutting disc is located inside the protective cover.

[0019] Furthermore, a controller is installed on the outside of the processing machine table, and the controller is electrically connected to the fixing device, the pushing device and the cutting structure respectively.

[0020] (III) Beneficial Effects

[0021] Compared with the prior art, this utility model provides a cutting device for aluminum processing, which has the following features:

[0022] Beneficial effects:

[0023] This invention utilizes a processing table, a fixing device, and a pushing device. The fixing device positions the aluminum plate, and the pushing device moves the positioned aluminum plate into the processing table, allowing the cutting structure to cut the aluminum plate inside. The entire cutting process is mechanized, eliminating the need for manual operation and effectively preventing debris from flying during cutting. This not only reduces the potential risk of accidents and ensures the safety of operators but also guarantees the accuracy and stability of aluminum cutting. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the processing table equipment of this utility model;

[0026] Figure 3 This is a schematic diagram of the fixing device of this utility model;

[0027] Figure 4 This is a schematic diagram of the pushing device of this utility model;

[0028] Figure 5 This is a schematic diagram of the cutting structure of this utility model.

[0029] In the diagram: 1. Processing table equipment; 101. Processing machine table; 102. Processing cavity; 103. Extension port; 104. Sealing cover; 105. Slide rail; 2. Fixing device; 201. Mounting table; 202. External frame; 203. Electric push rod; 204. Connecting plate; 205. Displacement table; 206. Conveying track; 3. Pushing device; 301. Placement table; 302. Placement plate; 303. Cutting notch; 304. Column; 305. Electric telescopic rod; 306. Contact block; 4. Cutting structure; 401. Mounting bracket; 402. Drive cover; 403. External motor; 404. Cutting disc; 405. Protective cover; 5. Controller. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example

[0032] like Figure 1-5As shown in the figure, an embodiment of the present invention provides a cutting device for aluminum processing, including a processing table device 1. The processing table device 1 is provided with a pushing device 3 and a cutting structure 4 on its inner side. The cutting structure 4 is located above the pushing device 3, and a fixing device 2 is provided at the movable end of the cutting structure 4.

[0033] The processing table equipment 1 includes a processing table 101, the processing table 101 has a processing cavity 102 inside, and the processing cavity 102 has an extension port 103 at its side end.

[0034] The front side of the processing table 101 is hinged with an observation window, which is located at the opening of the processing cavity 102. This observation window facilitates real-time observation of the cutting process inside the processing cavity 102, improving the transparency and controllability of the cutting operation. The observation window is made of a transparent material, such as tempered glass or plexiglass, ensuring clear observation while also possessing sufficient strength and safety to prevent damage from debris or flying particles generated during the cutting process, further protecting the safety of the operator.

[0035] like Figure 2 As shown, in some embodiments, a slide rail 105 is provided on the left outer wall of the processing table 101, and a sealing cover 104 is slidably connected inside the slide rail 105. The size of the sealing cover 104 is larger than the size of the extension opening 103.

[0036] Specifically, the sealing cover 104 is used to seal the extension opening 103 during the aluminum cutting process to prevent debris generated during the cutting process from splashing to the outside of the processing chamber 102, thereby further improving the safety performance of the device.

[0037] The closing cover 104 can be opened or closed by sliding along the slide rail 105, which makes it convenient for operators to place aluminum material on the pushing device 3 before processing and to remove the cut aluminum material after processing.

[0038] Meanwhile, a notch is provided at the bottom of the cover 104, and the size of the notch is adapted to the specifications of the mounting platform 201.

[0039] like Figure 3 As shown, in some embodiments, the fixing device 2 includes a mounting platform 201. One end of the mounting platform 201 is fixedly connected to the interior of the processing cavity 102, and the other end of the mounting platform 201 passes through the extension port 103 and is connected to the left outer wall of the processing machine table 101 through the external frame 202. An electric push rod 203 is provided on the inner side of the mounting platform 201. A connecting plate 204 is fixedly connected to the movable end of the electric push rod 203, and a displacement platform 205 is fixedly installed on the top of the connecting plate 204.

[0040] Specifically, the mounting platform 201 is securely connected to the left outer wall of the processing machine table 101 via the external frame 202. This design not only enhances the structural strength of the entire fixing device 2, but also ensures its stability during operation.

[0041] The electric push rod 203 serves as the driving component. The telescopic movement of its movable end can drive the connecting plate 204 and the displacement table 205 to move back and forth, thereby achieving precise positioning of the aluminum material before cutting.

[0042] like Figure 3 As shown, in some embodiments, a conveying rail 206 is fixedly installed on the top of the mounting platform 201, and the bottom end of the displacement platform 205 is slidably connected to the surface of the conveying rail 206.

[0043] Specifically, the conveyor track 206 is used to guide and limit the movement path of the displacement table 205, ensuring that the displacement table 205 can move back and forth smoothly and accurately under the drive of the electric push rod 203, thereby improving the accuracy and stability of aluminum cutting.

[0044] Meanwhile, the sliding connection design between the conveyor track 206 and the displacement stage 205 reduces frictional resistance during movement, making the entire positioning process smoother and more efficient.

[0045] like Figure 4 As shown, in some embodiments, the pushing device 3 includes a placement platform 301, the bottom end of which is fixedly connected to the top end of the displacement platform 205, and a placement plate 302 is provided above the placement platform 301, with a cutting notch 303 inside the placement plate 302.

[0046] Specifically, the placement plate 302 is used to support the aluminum material to be cut, while the cutting notch 303 is cleverly designed to allow the cutting disc 404 to penetrate the placement plate 302 during the cutting process, enabling precise cutting of the aluminum material below. This structural design not only ensures efficient cutting operations but also effectively avoids potential damage to the placement plate 302 during the cutting process, extending the service life of the entire device.

[0047] like Figure 4 As shown, in some embodiments, two columns 304 are fixedly installed on the top of the placement plate 302, and an electric telescopic rod 305 is fixedly installed on the outer side of the column 304. The movable end of the electric telescopic rod 305 is fixedly connected to a contact block 306.

[0048] Specifically, the column 304 serves as the supporting structure for the electric telescopic rod 305, and its stability directly affects the stability and accuracy of the contact block 306 during the pushing of the aluminum material. The movable end of the electric telescopic rod 305 is fixedly connected to the contact block 306. Through the telescopic movement of the electric telescopic rod 305, the position of the contact block 306 can be flexibly adjusted so that it can closely fit the aluminum material below.

[0049] The contact block 306 is made of wear-resistant material and has an anti-slip texture on its surface. This design not only enhances the friction of the contact block 306 in the process of pushing the aluminum material and ensures the stability of the pushing, but also effectively avoids wear caused by long-term use and extends the service life of the contact block 306.

[0050] like Figure 5 As shown, in some embodiments, the cutting structure 4 includes a mounting bracket 401, the bottom end of which is fixedly installed inside the processing cavity 102, a drive cover 402 is mounted on the top end of the mounting bracket 401, an external motor 403 is fixedly mounted on the top end of the drive cover 402, a cutting disc 404 is rotatably connected to the front side of the drive cover 402, and the output shaft of the external motor 403 is connected to the cutting disc 404 of the cutting disc 404 via a transmission connection.

[0051] Specifically, the mounting bracket 401 serves as the supporting component of the entire cutting structure 4, and its stability directly affects the safety and accuracy of the cutting operation. The external motor 403 serves as the driving component, and its output shaft is connected to the cutting disc 404 through a transmission device, driving the cutting disc 404 to rotate at high speed, thereby realizing the cutting operation of aluminum material.

[0052] The cutting disc 404 is made of high-hardness alloy material, which has excellent wear resistance and cutting performance, ensuring the efficiency and accuracy of cutting operations. At the same time, the edges of the cutting disc 404 are equipped with sharp serrations, which further improves the cutting effect.

[0053] To ensure the transmission accuracy between the external motor 403 and the cutting disc 404, a transmission device is provided inside the drive housing 402. This transmission device includes transmission elements such as gears, belts, or chains, which are used to efficiently and stably transmit the rotational power of the external motor 403 to the cutting disc 404, ensuring that the cutting disc 404 can rotate at a constant speed, thereby achieving stable cutting of aluminum.

[0054] like Figure 5 As shown, in some embodiments, a protective cover 405 is fixedly installed on the front side of the drive housing 402, and the cutting disc 404 is located inside the protective cover 405.

[0055] Specifically, the protective cover 405 is designed to protect the cutting disc 404 from debris generated during the cutting process, preventing it from splashing onto the outside of the drive housing 402 and causing damage to internal components or leading to safety accidents. Simultaneously, the protective cover 405 can also reduce noise generated during the cutting process to some extent, providing operators with a more comfortable working environment.

[0056] like Figure 1 As shown, in some embodiments, a controller 5 is installed on the outside of the processing machine table 101, and the controller 5 is electrically connected to the fixing device 2, the pushing device 3 and the cutting structure 4 respectively.

[0057] Specifically, controller 5 serves as the core of the entire device's control. Operators can precisely control the fixing device 2, pushing device 3, and cutting structure 4 simply by pressing buttons. This design not only significantly improves the device's automation level and reduces operational difficulty but also effectively increases work efficiency. Simultaneously, controller 5 possesses a self-diagnostic function, capable of monitoring the operating status of each component within the device in real time. Upon detecting any abnormality, it immediately issues an alarm and automatically shuts down the machine, effectively preventing safety accidents caused by equipment malfunctions and further enhancing the device's safety performance.

[0058] When in use, first place the aluminum material to be cut on the placement plate 302, then start the electric telescopic rod 305. The movable end of the electric telescopic rod 305 pushes the contact block 306 downward, and the contact block 306 fits tightly against the aluminum material.

[0059] At the same time, the controller 5 receives the signal and starts the electric push rod 203. The movable end of the electric push rod 203 drives the connecting plate 204 and the displacement table 205 to move forward along the conveying track 206, thereby driving the placement table 301 to move towards the cutting structure 4 until the aluminum material is precisely positioned below the cutting disc 404.

[0060] At this time, the controller 5 receives the signal again and starts the external motor 403. The output shaft of the external motor 403 drives the cutting disc 404 to rotate at high speed through the transmission device. The cutting disc 404 penetrates the cutting notch 303 to precisely cut the aluminum material below.

[0061] After the cutting is completed, the controller 5 controls the external motor 403 to stop, and at the same time starts the electric telescopic rod 305 and the electric push rod 203 to move in the opposite direction, so as to reset the cut aluminum material and the pushing device 3 to the initial position for the next cutting operation.

[0062] In summary, through the processing table equipment 1, the fixing device 2, and the pushing device 3, the fixing device 2 can be used to position the aluminum plate, and the pushing device 3 can move the positioned aluminum plate into the processing table equipment 1, so that the cutting structure 4 can cut the aluminum plate located inside the processing table equipment 1. The entire cutting process is mechanized and does not require manual operation. At the same time, it effectively avoids the flying of debris during the cutting process, which not only reduces the potential risk of safety accidents, but also ensures the safety of operators and ensures the accuracy and stability of aluminum cutting.

[0063] It should be noted that the specific models and specifications of the electric push rod 203, electric telescopic rod 305, external motor 403 and controller 5 in the aluminum processing cutting device need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0064] Furthermore, the power supply and operating principle of the electric push rod 203, electric telescopic rod 305, external motor 403 and controller 5 in the aluminum processing cutting device are clear to those skilled in the art, and will not be described in detail here.

[0065] Furthermore, the working principles and wiring methods of the electric push rod 203, electric telescopic rod 305, external motor 403 and controller 5 in the aluminum processing cutting device are commonplace and belong to conventional methods or common knowledge. They will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0066] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A cutting device for processing of aluminium materials, comprising a processing table device (1), characterised in that: The processing table equipment (1) is provided with a pushing device (3) and a cutting structure (4) on its inner side. The cutting structure (4) is located above the pushing device (3), and a fixing device (2) is provided at the movable end of the cutting structure (4). The processing table equipment (1) includes a processing table (101), the processing table (101) has a processing cavity (102) inside, and an extension port (103) is provided at the side end of the processing cavity (102).

2. The cutting device for aluminum processing according to claim 1, characterized in that: The left outer wall of the processing table (101) is provided with a slide rail (105), and a sealing cover (104) is slidably connected inside the slide rail (105). The size of the sealing cover (104) is larger than the size of the extension opening (103).

3. The cutting device for aluminum processing according to claim 1, characterized in that: The fixing device (2) includes a mounting platform (201), one end of which is fixedly connected to the interior of the processing cavity (102), and the other end of which passes through the extension port (103) and is connected to the left outer wall of the processing machine table (101) through the external frame (202).

4. The cutting device for aluminum processing according to claim 3, characterized in that: An electric push rod (203) is provided on the inner side of the mounting platform (201). A connecting plate (204) is fixedly connected to the movable end of the electric push rod (203). A displacement platform (205) is fixedly installed on the top of the connecting plate (204).

5. The cutting device for aluminum processing according to claim 4, characterized in that: The top of the mounting platform (201) is fixedly mounted with a conveying rail (206), and the bottom of the displacement platform (205) is slidably connected to the surface of the conveying rail (206).

6. The cutting device for aluminum processing according to claim 3, characterized in that: The pushing device (3) includes a placement platform (301), the bottom end of which is fixedly connected to the top end of the displacement platform (205), and a placement plate (302) is provided above the placement platform (301), and a cutting notch (303) is provided inside the placement plate (302).

7. The cutting device for aluminum processing according to claim 6, characterized in that: Two columns (304) are fixedly installed on the top of the placement plate (302), and an electric telescopic rod (305) is fixedly installed on the outside of the column (304). A contact block (306) is fixedly connected to the movable end of the electric telescopic rod (305).

8. The cutting device for aluminum processing according to claim 1, characterized in that: The cutting structure (4) includes a mounting bracket (401), the bottom end of which is fixedly installed inside the processing cavity (102). A drive cover (402) is installed on the top end of the mounting bracket (401), and an external motor (403) is fixedly installed on the top end of the drive cover (402). A cutting disc (404) is rotatably connected to the front side of the drive cover (402), and the output shaft of the external motor (403) is connected to the cutting disc (404) of the cutting disc (404) through a transmission connection.

9. A cutting device for aluminum processing according to claim 8, characterized in that: A protective cover (405) is fixedly installed on the front side of the drive housing (402), and the cutting disc (404) is located inside the protective cover (405).

10. A cutting device for aluminum processing according to claim 1, characterized in that: A controller (5) is installed on the outside of the processing machine table (101), and the controller (5) is electrically connected to the fixing device (2), the pushing device (3) and the cutting structure (4).

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