High-efficiency quartz cone processing device

By introducing a first adjustment mechanism and a second adjustment mechanism into the quartz cone processing device, the position and angle of the quartz cone can be flexibly adjusted, solving the problem of limited processing specifications in traditional equipment and improving processing adaptability and efficiency.

CN224407087UActive Publication Date: 2026-06-26DONGHAI COUNTY AOBO QUARTZ PROD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGHAI COUNTY AOBO QUARTZ PROD
Filing Date
2025-06-26
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Traditional quartz cone processing equipment cannot adjust the position and processing angle of the quartz cone, resulting in limited processing specifications and poor practicality.

Method used

The first and second adjustment mechanisms are adopted to achieve flexible adjustment of the position and processing angle of the quartz cone. Through the combination of a three-jaw chuck, electric actuator, servo motor and drive motor, multi-angle adjustment and position adjustment of the grinding wheel and cutting disc are realized.

Benefits of technology

It significantly improves the adaptability and efficiency of quartz taper machining, and can flexibly adapt to the machining needs of quartz tapers with different tapers and lengths, reducing positioning errors and improving machining efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to quartz processing technical field, concretely discloses a kind of high-efficiency quartz cone processing device, including workbench, the upper end surface of workbench is provided with mounting block by first adjusting mechanism, the outer wall of mounting block is rotatably connected with three-jaw chuck for fixing quartz cone body, the upper end surface of workbench is provided with second adjusting mechanism;Second adjusting mechanism includes the limiting ring fixedly connected on the upper end surface of workbench, the outer wall of limiting ring is rotatably connected with swivel ring by bearing, the upper end surface of swivel ring is fixedly connected with two symmetrical distribution's support plate, the outer wall of two described support plate opposite each other is equipped with electric push rod, the lateral position adjustment of quartz cone is realized by first adjusting mechanism, cooperate second adjusting mechanism to drive swivel ring rotation, make abrasive wheel and cutting piece can carry out circumference angle adjustment, can flexibly adapt to the quartz cone processing demand of different taper, length, significantly improve the versatility and practicality of equipment.
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Description

Technical Field

[0001] This utility model relates to the field of quartz processing technology, and specifically discloses a high-efficiency quartz cone processing device. Background Technology

[0002] A quartz cone is a tapered structural component made of high-purity quartz material (SiO2) through precision machining. It possesses high temperature resistance, a low coefficient of thermal expansion, excellent chemical stability, and good dielectric properties, and is widely used in semiconductor equipment, optical systems, high-temperature reaction devices, and other fields. Traditional quartz cone machining processes mainly include cutting, grinding, and polishing.

[0003] Chinese patent CN216228377U discloses a quartz cone processing device, including a fixing mechanism for fixing the quartz cone and controlling its rotation. The fixing mechanism includes a pneumatic chuck for fixing the quartz glass and a spindle box for driving the pneumatic chuck to rotate. A first processing unit is used to process the inclined surface of the quartz cone; a second processing unit is used to process the upper and lower planes of the quartz cone. Both the first and second processing units can process the quartz cone while it is fixed by the fixing mechanism. The advantages of this invention are high efficiency and high precision.

[0004] The quartz cone processing device disclosed in the aforementioned document cannot adjust the position of the quartz cone during use, and the angles of its grinding wheel and cutting disc are fixed, limiting its ability to process quartz cones of fixed specifications, thus making it impractical. Therefore, a high-efficiency quartz cone processing device is needed to solve this problem. Utility Model Content

[0005] This invention proposes a high-efficiency quartz cone processing device. Through the first and second adjustment mechanisms, the position and processing angle of the quartz cone can be flexibly adjusted, solving the problems of limited processing specifications and positioning of traditional equipment, and significantly improving processing adaptability and efficiency.

[0006] This utility model is implemented as follows: a high-efficiency quartz cone processing device includes a worktable, an installation block is provided on the upper end surface of the worktable through a first adjustment mechanism, a three-jaw chuck for fixing the quartz cone body is rotatably connected to the outer wall of the installation block, and a second adjustment mechanism is provided on the upper end surface of the worktable.

[0007] The second adjustment mechanism includes a limiting ring fixedly connected to the upper surface of the workbench. The outer wall of the limiting ring is rotatably connected to a rotating ring via a bearing. The upper surface of the rotating ring is fixedly connected to two symmetrically distributed support plates. Electric actuators are installed on the opposite outer walls of the two support plates. The output ends of the two electric actuators pass through the two support plates and are fixedly connected to mounting plates. Drive motors are installed on the opposite outer walls of the two mounting plates. A grinding wheel and a cutting disc are fixedly connected to the output ends of the two drive motors, respectively.

[0008] As a preferred embodiment of the high-efficiency quartz taper processing device of this utility model, the second adjustment mechanism further includes a second servo motor fixedly installed on the lower end face of the worktable. The output end of the second servo motor extends to the top of the worktable and is fixedly connected to a gear. The outer wall of the rotating ring is fixedly connected to a toothed ring that meshes with the gear.

[0009] In a preferred embodiment of this utility model, a high-efficiency quartz cone machining device includes a first adjusting mechanism comprising a threaded rod rotatably connected to the inner wall of the worktable, a slider threadedly connected to the outer wall of the threaded rod, and a mounting block fixedly connected to the slider.

[0010] As a preferred embodiment of the high-efficiency quartz taper processing device of this utility model, the first adjustment mechanism further includes a slide rod fixedly connected to the inner wall of the worktable, and the slider is slidably connected to the slide rod.

[0011] As a preferred embodiment of the high-efficiency quartz cone processing device of this utility model, a first servo motor is installed on the outer wall of the mounting block, and the output end of the first servo motor is fixedly connected to the three-jaw chuck.

[0012] As a preferred embodiment of the high-efficiency quartz cone processing device of this utility model, the upper end face of the worktable is provided with a through groove.

[0013] As a preferred embodiment of the high-efficiency quartz cone machining device of this utility model, the outer wall of the worktable is provided with a control panel, and the first servo motor, the electric push rod, the second servo motor and the drive motor are all electrically connected to the control panel.

[0014] The beneficial effects of this utility model are:

[0015] 1. The lateral position of the quartz cone is adjusted by the first adjustment mechanism, and the rotating ring is driven by the second adjustment mechanism, so that the grinding wheel and cutting disc can be adjusted in circumferential angle. This can flexibly adapt to the processing needs of quartz cones with different tapers and lengths, and significantly improve the versatility and practicality of the equipment.

[0016] 2. The quartz cone rotates via a three-jaw chuck linked to a first servo motor, while an electric actuator precisely controls the feed rate of the grinding wheel / cutting disc. The rotating structure integrates dual machining tools (grinding wheel + cutting disc) and allows for quick switching, enabling processes such as cutting and beveling to be completed in a single setup. This avoids positioning errors associated with traditional multi-device switching and improves processing efficiency, making it particularly suitable for the mass production of high-precision quartz cones. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 This is an overall structural diagram of a high-efficiency quartz cone processing device according to the present invention;

[0019] Figure 2 This is a top view of a high-efficiency quartz cone processing device according to the present invention;

[0020] Figure 3 This is a bottom view of a high-efficiency quartz cone processing device according to the present invention;

[0021] Figure 4 This is a structural diagram of the slider of this utility model.

[0022] The markings in the diagram are: 1. Worktable; 2. Threaded rod; 3. Slide rod; 4. Slider; 5. Mounting block; 6. Three-jaw chuck; 7. Quartz cone body; 8. First servo motor; 9. Limit ring; 10. Rotary ring; 11. Support plate; 12. Electric actuator; 13. Mounting plate; 14. Grinding wheel; 15. Cutting disc; 16. Gear ring; 17. Second servo motor; 18. Gear; 19. Through slot; 20. Drive motor. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0024] Please see Figure 1-4 A high-efficiency quartz cone processing device includes a worktable 1. The upper end face of the worktable 1 is provided with a mounting block 5 through a first adjustment mechanism. The outer wall of the mounting block 5 is rotatably connected to a three-jaw chuck 6 for fixing the quartz cone body 7. The upper end face of the worktable 1 is provided with a second adjustment mechanism.

[0025] The second adjustment mechanism includes a limiting ring 9 fixedly connected to the upper end face of the worktable 1. The outer wall of the limiting ring 9 is rotatably connected to a rotating ring 10 via a bearing. The upper end face of the rotating ring 10 is fixedly connected to two symmetrically distributed support plates 11. Electric push rods 12 are installed on the outer walls of the two support plates 11 facing away from each other. The output ends of the two electric push rods 12 pass through the two support plates 11 and are fixedly connected to mounting plates 13. Drive motors 20 are installed on the outer walls of the two mounting plates 13 facing away from each other. The output ends of the two drive motors 20 are fixedly connected to a grinding wheel 14 and a cutting disc 15, respectively.

[0026] In this embodiment: During use, the quartz cone body 7 is fixed by a three-jaw chuck 6 (the three-jaw chuck 6 is existing technology and will not be described in detail here). Rotating the rotating ring 10 further drives the two support plates 11 to rotate, which in turn drives the electric actuator 12, mounting plate 13, drive motor 20, grinding wheel 14 and cutting blade 15 to rotate. By rotating the grinding wheel 14 or cutting blade 15 to the front, the quartz cone body 7 can be ground or cut. By rotating the rotating ring 10, the angle of the grinding wheel 14 or cutting blade 15 can also be adjusted. The electric actuator 12 can drive the grinding wheel 14 or cutting blade 15 to move closer to or away from the quartz cone body 7, thereby facilitating the processing of quartz cones of different specifications and making it highly practical.

[0027] As a technical optimization of this utility model, the second adjustment mechanism also includes a second servo motor 17 fixedly installed on the lower end face of the workbench 1. The output end of the second servo motor 17 extends to the top of the workbench 1 and is fixedly connected to a gear 18. A toothed ring 16 that meshes with the gear 18 is fixedly connected to the outer wall of the rotating ring 10.

[0028] In this embodiment: the second servo motor 17 is started, which drives the gear 18 to rotate. The gear 18 further drives the gear ring 16 to rotate, which in turn drives the rotating ring 10 to rotate, thereby adjusting the angle of the grinding wheel 14 or the cutting disc 15. The second servo motor 17 is set as a worm gear reducer motor, which facilitates the rotation and fixing of the rotating ring 10 by utilizing the self-locking property of the worm gear.

[0029] As a technical optimization of this utility model, the first adjustment mechanism includes a threaded rod 2 rotatably connected to the inner wall of the workbench 1, a slider 4 threadedly connected to the outer wall of the threaded rod 2, and a mounting block 5 fixedly connected to the slider 4.

[0030] In this embodiment: rotating the threaded rod 2 causes the slider 4 to move left and right, which in turn causes the mounting block 5 to move left and right. The mounting block 5 further causes the three-jaw chuck 6 to move left and right, which in turn causes the quartz cone body 7 to move left and right, thereby adjusting the position of the quartz cone body 7. This facilitates the grinding of quartz cone bodies 7 of different specifications. When cutting the quartz cone body 7, the cutting blade 15 is set coaxially with the quartz cone body 7. Cutting is performed by moving the quartz cone body 7 left and right, which is convenient to use.

[0031] As a technical optimization of this utility model, the first adjustment mechanism also includes a slide rod 3 fixedly connected to the inner wall of the workbench 1, and the slider 4 is slidably connected to the slide rod 3.

[0032] In this embodiment, the slider 3 facilitates the limiting of the slider 4, making the left and right movement of the slider 4 stable.

[0033] As a technical optimization of this utility model, a first servo motor 8 is installed on the outer wall of the mounting block 5, and the output end of the first servo motor 8 is fixedly connected to the three-jaw chuck 6.

[0034] In this embodiment: the first servo motor 8 is started, and the first servo motor 8 drives the three-jaw chuck 6 to rotate, which in turn drives the quartz cone body 7 to rotate, so as to facilitate grinding with the grinding wheel 14.

[0035] As a technical optimization of this utility model, a through groove 19 is provided on the upper end surface of the workbench 1.

[0036] In this embodiment: a through groove 19 is opened through the upper end face of the worktable 1 to facilitate the extension of the slider 4 to the top of the worktable 1.

[0037] As a technical optimization of this utility model, the outer wall of the workbench 1 is provided with a control panel, and the first servo motor 8, the electric push rod 12, the second servo motor 17 and the drive motor 20 are all electrically connected to the control panel.

[0038] In this embodiment, the control panel facilitates the normal operation of the first servo motor 8, electric actuator 12, second servo motor 17, and drive motor 20. The control panel can be an industrial-grade programmable logic controller (PLC), such as the Siemens SIMATIC S7-1200 series.

[0039] The working principle and usage process of this utility model are as follows: First, the quartz cone body 7 is fixed using a three-jaw chuck 6. Then, the second servo motor 17 is started, which drives the gear 18 to rotate. The gear 18 further drives the gear ring 16 to rotate, which in turn drives the rotating ring 10 to rotate. The rotating ring 10 further drives the two support plates 11 to rotate, which in turn drives the electric actuator 12, mounting plate 13, drive motor 20, grinding wheel 14, and cutting disc 15 to rotate. As needed, the grinding wheel 14 or cutting disc 15 can be rotated to the front to grind or cut the quartz cone body 7. By rotating the rotating ring 10, the angle of the grinding wheel 14 or cutting disc 15 can also be adjusted, thus adjusting the position of the grinding wheel 14 or cutting disc 15. After the joint is properly adjusted, rotate the threaded rod 2. The threaded rod 2 drives the slider 4 to move left and right, which in turn drives the mounting block 5 to move left and right. The mounting block 5 further drives the three-jaw chuck 6 to move left and right, which in turn drives the quartz cone body 7 to move left and right, thereby adjusting the position of the quartz cone body 7. After the position of the quartz cone body 7 is properly adjusted, start the first servo motor 8. The first servo motor 8 drives the three-jaw chuck 6 to rotate, which in turn drives the quartz cone body 7 to rotate. At the same time, start the drive motor 20, which drives the grinding wheel 14 or the cutting disc 15 to rotate. Then, through the electric push rod 12, the grinding wheel 14 or the cutting disc 15 can be driven to contact the quartz cone body 7 for processing, which facilitates the processing of quartz cones of different specifications and has strong practicality.

[0040] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A high-efficiency quartz cone processing device, comprising a worktable (1), wherein a mounting block (5) is provided on the upper end surface of the worktable (1) via a first adjustment mechanism, and a three-jaw chuck (6) for fixing a quartz cone body (7) is rotatably connected to the outer wall of the mounting block (5), characterized in that: The upper surface of the workbench (1) is provided with a second adjustment mechanism; The second adjustment mechanism includes a limiting ring (9) fixedly connected to the upper end face of the workbench (1). The outer wall of the limiting ring (9) is rotatably connected to a rotating ring (10) via a bearing. The upper end face of the rotating ring (10) is fixedly connected to two symmetrically distributed support plates (11). Electric push rods (12) are installed on the opposite outer walls of the two support plates (11). The output ends of the two electric push rods (12) pass through the two support plates (11) respectively and are fixedly connected to mounting plates (13). Drive motors (20) are installed on the opposite outer walls of the two mounting plates (13). The output ends of the two drive motors (20) are fixedly connected to a grinding wheel (14) and a cutting blade (15) respectively.

2. The high-efficiency quartz cone processing device according to claim 1, characterized in that: The second adjustment mechanism also includes a second servo motor (17) fixedly installed on the lower end face of the worktable (1). The output end of the second servo motor (17) extends to the top of the worktable (1) and is fixedly connected to a gear (18). The outer wall of the rotating ring (10) is fixedly connected to a toothed ring (16) that meshes with the gear (18).

3. The high-efficiency quartz cone processing device according to claim 1, characterized in that: The first adjustment mechanism includes a threaded rod (2) rotatably connected to the inner wall of the workbench (1), and a slider (4) is threadedly connected to the outer wall of the threaded rod (2). The mounting block (5) is fixedly connected to the slider (4).

4. The high-efficiency quartz cone processing device according to claim 3, characterized in that: The first adjustment mechanism also includes a slide rod (3) fixedly connected to the inner wall of the workbench (1), and the slider (4) is slidably connected to the slide rod (3).

5. The high-efficiency quartz cone processing device according to claim 2, characterized in that: The outer wall of the mounting block (5) is equipped with a first servo motor (8), and the output end of the first servo motor (8) is fixedly connected to the three-jaw chuck (6).

6. The high-efficiency quartz cone processing device according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a through groove (19).

7. The high-efficiency quartz cone processing device according to claim 5, characterized in that: The outer wall of the workbench (1) is provided with a control panel, and the first servo motor (8), electric push rod (12), second servo motor (17) and drive motor (20) are all electrically connected to the control panel.