Extrusion device for the production of soap noodles

Abstract

The utility model provides a kind of soap particle production extruding device, including base, first extrusion mechanism, second extrusion mechanism and third extrusion mechanism are sequentially equipped on base along the raw material conveying direction, the first extrusion mechanism includes servo motor, extruding cylinder, spiral stirring paddle, the extrusion head piece structure of first extrusion mechanism, second extrusion mechanism and third extrusion mechanism is not identical, the rest structure is same, the screen density of the extrusion head piece of second extrusion mechanism is less than the screen density of the extrusion head piece of first extrusion mechanism, the extrusion head piece of third extrusion mechanism includes connecting disc, connecting disc is threaded in connecting cylinder, and extrusion die is equipped in the other side of connecting disc.The beneficial effects of the utility model are: raw material sequentially passes through first extrusion mechanism, second extrusion mechanism and third extrusion mechanism, after being sufficiently mixed, forming extrusion, reduces manual loading and unloading process, improves work efficiency, improves product quality.

Description

Technical Field

[0001] This utility model belongs to the field of soap production technology, and is particularly suitable for a soap granule production extrusion device. Background Technology

[0002] In the soap production process, the raw materials need to be mixed and stirred evenly, then extruded multiple times to form long strips of soap, which are then cut into blocks. The extrusion process requires multiple loading and unloading operations, making it inconvenient and necessitating frequent extruder head changes. Utility Model Content

[0003] The purpose of this invention is to provide a soap granule production extrusion device that is easy to operate, eliminates the need for multiple manual loading and unloading processes, improves processing efficiency and product quality, and is especially suitable for soap production.

[0004] The technical solution of this utility model is: a soap granule production extrusion device, including a base, on which a first extrusion mechanism, a second extrusion mechanism, and a third extrusion mechanism are sequentially arranged along the raw material conveying direction.

[0005] The first extrusion mechanism includes a servo motor, an extrusion cylinder, and a spiral agitator. The servo motor is mounted on a base via a support frame. The output shaft of the servo motor passes through a hole in the left wall of the extrusion cylinder, enters the extrusion cylinder, and is keyed to the spiral agitator. The other end of the spiral agitator is connected to a connecting shaft. A circular hole is provided on the right side of the extrusion cylinder. A connecting cylinder with external threads is provided on the outer right side of the extrusion cylinder. The connecting cylinder communicates with the circular hole. The connecting shaft extends into the connecting cylinder. An inlet is provided at the upper left end of the extrusion cylinder, and a feed hopper is provided at the inlet.

[0006] An extrusion head is threaded onto the outside of the connecting cylinder. A discharge hopper is located at the lower end of the connecting cylinder, with its left end fixed to the lower right end of the extrusion cylinder. The extrusion head includes a disc with an internal thread that mates with the external thread. The disc thread is located on the outside of the connecting cylinder. A screen is located near the right side of the disc, with a central hole for a connecting shaft to pass through. The connecting shaft passes through the central hole and connects to a scraper assembly. A connecting thread is located on the outside of the connecting shaft extending beyond the right side of the screen. The scraper assembly includes a connecting ring with an internal thread, and two scrapers are located on the outside of the connecting ring. The connecting ring is threaded onto the connecting shaft.

[0007] The extrusion head structures of the first, second, and third extrusion mechanisms are different, but the other structures are the same. The screen density of the extrusion head of the second extrusion mechanism is less than that of the extrusion head of the first extrusion mechanism. The extrusion head of the third extrusion mechanism includes a connecting disc with an internal thread that mates with the external thread of the connecting cylinder. The connecting disc is threaded inside the connecting cylinder. An extrusion die is provided on the other side of the connecting disc. The lower end of the discharge hopper of the first extrusion mechanism is located above the feed hopper of the second extrusion mechanism, and the lower end of the discharge hopper of the second extrusion mechanism is located above the feed hopper of the third extrusion mechanism.

[0008] Preferably, a first bearing is provided between the output shaft of the servo motor and the hole on the left wall of the extrusion cylinder.

[0009] Preferably, the outer circumference of the disk is provided with multiple operating levers.

[0010] Preferably, a second bearing is provided between the connecting shaft and the intermediate hole.

[0011] Preferably, the scraper is located on the right outer side of the screen.

[0012] Preferably, a receiving platform is provided below the extrusion die outlet of the third extrusion mechanism.

[0013] The advantages and positive effects of this utility model are as follows: by adopting the above technical solution, the raw materials pass through the first extrusion mechanism, the second extrusion mechanism and the third extrusion mechanism in sequence, and the materials are fully mixed and extruded after forming, which reduces the manual loading and unloading process, improves work efficiency and product quality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the extrusion head of the first extrusion unit.

[0016] In the picture:

[0017] 1. Base; 2. Second extrusion mechanism; 3. Third extrusion mechanism

[0018] 4. Servo motor; 5. Extrusion cylinder; 6. Spiral agitator.

[0019] 7. Connecting cylinder; 8. Feed hopper; 9. Discharge hopper

[0020] 10. Disc; 11. Screen; 12. Connecting ring

[0021] 13. Scraper 14. Extrusion die 15. Connecting disc Detailed Implementation

[0022] like Figure 1 , 2 As shown, the technical solution of this utility model is a soap granule production extrusion device, including a base 1, on which a first extrusion mechanism, a second extrusion mechanism 2, and a third extrusion mechanism 3 are sequentially arranged along the raw material conveying direction.

[0023] The first extrusion mechanism includes a servo motor 4, an extrusion cylinder 5, and a spiral agitator 6. The servo motor 4 is mounted on a base 1 via a support frame. The output shaft of the servo motor 4 passes through a hole in the left wall of the extrusion cylinder 5, enters the extrusion cylinder 5, and is keyed to the spiral agitator 6. The other end of the spiral agitator 6 is connected to a connecting shaft. A circular hole is provided on the right side of the extrusion cylinder 5. A connecting cylinder 7 with external threads is provided on the right outer side of the extrusion cylinder 5. The connecting cylinder 7 communicates with the circular hole. The connecting shaft extends into the connecting cylinder 7. An inlet is provided at the upper left end of the extrusion cylinder 5, and a feed hopper 8 is provided at the inlet.

[0024] An extrusion head is threaded onto the outside of the connecting cylinder 7. A discharge hopper 9 is located at the lower end of the connecting cylinder 7, and the left end of the discharge hopper 9 is fixed to the lower right side of the extrusion cylinder 5. The extrusion head includes a disc 10, which has an internal thread that mates with the external thread. The disc 10 is threaded onto the outside of the connecting cylinder 7. A screen 11 is located near the right side of the disc 10, and the screen 11 has a central hole for the connecting shaft to pass through. The connecting shaft passes through the central hole and is connected to the scraper. The connecting shaft, which extends out to the right of the screen 11, has a connecting thread on its outer side. The scraper includes a connecting ring 12 with an internal thread, and two scrapers 13 are located on the outer side of the connecting ring 12. The connecting ring 12 is threaded onto the connecting shaft.

[0025] The extrusion head structures of the first extrusion mechanism, the second extrusion mechanism 2, and the third extrusion mechanism 3 are different, but the other structures are the same. The screen 11 density of the extrusion head of the second extrusion mechanism 2 is less than that of the screen 11 density of the extrusion head of the first extrusion mechanism. The extrusion head of the third extrusion mechanism 3 includes a connecting plate 15, which has an internal thread that mates with the external thread of the connecting cylinder 7. The connecting plate 15 is threaded inside the connecting cylinder 7. An extrusion mold 14 is provided on the other side of the connecting plate. The extrusion mold 14 is set according to the style required for the soap. The lower end of the discharge hopper 9 of the first extrusion mechanism is located above the feed hopper 8 of the second extrusion mechanism 2, and the lower end of the discharge hopper 9 of the second extrusion mechanism 2 is located above the feed hopper 8 of the third extrusion mechanism 3.

[0026] In this embodiment, a first bearing is provided between the output shaft of the servo motor 4 and the hole on the left wall of the extrusion cylinder 5.

[0027] In this embodiment, the outer circumference of the disk 10 is provided with multiple operating levers.

[0028] In this embodiment, a second bearing is provided between the connecting shaft and the intermediate hole.

[0029] In this embodiment, the scraper 13 is located on the right outer side of the screen 11.

[0030] In this embodiment, a receiving platform is provided below the outlet of the extrusion die 14 of the third extrusion mechanism 3.

[0031] The working process and principle of this example: After the raw material enters from the feed hopper 8 of the first extrusion mechanism, it is stirred and pushed to the right by the spiral agitator 6. The coarse raw material is extruded from the screen 11 of the extrusion head and enters the feed hopper 8 of the second extrusion mechanism 2 along the discharge hopper 9. Then it enters the second extrusion mechanism 2 for further stirring and extrusion, and extrudes the stringy raw material. Finally, the third extrusion mechanism 3 pushes it to the extrusion die 14 and extrudes the required pattern from the die.

[0032] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. An extrusion apparatus for producing soap granules, characterized in that: The system includes a base, on which a first extrusion mechanism, a second extrusion mechanism, and a third extrusion mechanism are sequentially arranged along the material conveying direction. The first extrusion mechanism includes a servo motor, an extrusion cylinder, and a spiral agitator. The servo motor is mounted on a base via a support frame. The output shaft of the servo motor passes through a hole in the left wall of the extrusion cylinder, enters the extrusion cylinder, and is keyed to the spiral agitator. The other end of the spiral agitator is connected to a connecting shaft. A circular hole is provided on the right side of the extrusion cylinder. A connecting cylinder with external threads is provided on the right outer side of the extrusion cylinder. The connecting cylinder communicates with the circular hole. The connecting shaft extends into the connecting cylinder. An inlet is provided at the upper left end of the extrusion cylinder, and a feed hopper is provided at the inlet. An extrusion head is threaded onto the outside of the connecting cylinder. A discharge hopper is located at the lower end of the connecting cylinder, with its left end fixed to the lower right end of the extrusion cylinder. The extrusion head includes a disc with an internal thread that mates with the external thread. The disc thread is located on the outside of the connecting cylinder. A screen is located near the right side of the disc, with a central hole for a connecting shaft to pass through. The connecting shaft passes through the central hole and connects to a scraper assembly. A connecting thread is located on the outside of the connecting shaft extending beyond the right side of the screen. The scraper assembly includes a connecting ring with an internal thread, and two scrapers are located on the outside of the connecting ring. The connecting ring is threaded onto the connecting shaft. The extrusion head structures of the first, second, and third extrusion mechanisms are different, but the other structures are the same. The screen density of the extrusion head of the second extrusion mechanism is less than that of the extrusion head of the first extrusion mechanism. The extrusion head of the third extrusion mechanism includes a connecting disc with an internal thread that mates with the external thread of the connecting cylinder. The connecting disc is threaded inside the connecting cylinder. An extrusion die is provided on the other side of the connecting disc. The lower end of the discharge hopper of the first extrusion mechanism is located above the feed hopper of the second extrusion mechanism, and the lower end of the discharge hopper of the second extrusion mechanism is located above the feed hopper of the third extrusion mechanism.

2. The soap granule production extrusion device according to claim 1, characterized in that: A first bearing is provided between the output shaft of the servo motor and the hole on the left wall of the extrusion cylinder.

3. The soap granule production extrusion device according to claim 1, characterized in that: The outer circumference of the disc is provided with multiple operating levers.

4. The soap granule production extrusion device according to claim 1, characterized in that: A second bearing is provided between the connecting shaft and the intermediate hole.

5. The soap granule production extrusion device according to claim 1, characterized in that: The scraper is located on the right outer side of the screen.

6. The soap granule production extrusion device according to claim 1, characterized in that: The third extrusion mechanism has a receiving platform below the extrusion die outlet.

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