Special-shaped clay brick for fire channel wall of roasting furnace
By using the interlocking design of irregularly shaped clay bricks, the problems of air leakage and fire spread at the corners of the fire channel wall in the roasting furnace were solved, resulting in a highly efficient and sealed fire channel wall structure, which improved service life and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU ZHONGKEDA REFRACTORY CO LTD
- Filing Date
- 2025-07-25
- Publication Date
- 2026-06-26
AI Technical Summary
The misalignment of the joints at the corners of the existing fire channel walls in the roasting furnace leads to problems such as air leakage and fire spread, making it difficult to construct an efficient, sealed, and durable fire channel wall structure.
The design employs irregularly shaped clay bricks, including bottom right-angle bricks, middle right-angle bricks, and top right-angle bricks. Through the interlocking L-shaped grooves, L-shaped blocks, and dovetail grooves and dovetail blocks, it enables rapid positioning and installation of a single integral structure, eliminates vertical mortar joints, and improves sealing and structural stability.
It eliminates the problems of air leakage and fire spread caused by misalignment of the joints, improves the sealing performance and structural stability of the fire channel wall, and extends its service life.
Smart Images

Figure CN224415719U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of clay brick technology, and in particular to a special-shaped clay brick for the fire channel wall of a firing furnace. Background Technology
[0002] In calcining furnaces (especially anode calcining furnaces, cathode calcining furnaces, or ceramic sintering furnaces), the fire channel wall is its core structure, directly bearing the effects of high temperatures, flame erosion, flue gas corrosion, and the chemical action of volatiles in the furnace charge. Using irregularly shaped clay bricks is one of the key technologies for constructing efficient, sealed, and durable fire channel walls. In many cases, corners are constructed using two straight bricks joined at a right angle; however, this design suffers from air leakage and fire spread problems due to misalignment of the joints. Based on this, this invention proposes an irregularly shaped clay brick for the fire channel wall of a calcining furnace. Utility Model Content
[0003] The purpose of this invention is to provide a shaped clay brick for the fire channel wall of a roasting furnace, thereby solving the problems mentioned above.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] This utility model discloses a special-shaped clay brick for the fire channel wall of a roasting furnace, comprising a bottom right-angle brick, several middle right-angle bricks and a top right-angle brick inserted sequentially from bottom to top, with horizontal bricks inserted into the side walls of the bottom right-angle brick, the middle right-angle brick and the top right-angle brick.
[0006] The middle right-angle brick includes a middle brick body, the upper end of which is integrally formed with an L-shaped groove, and the lower end of which is integrally formed with an L-shaped block;
[0007] The top right-angle brick includes a top brick body, and the bottom of the top brick body is integrally formed with a top L-shaped block that matches the L-shaped groove;
[0008] The bottom right-angled brick includes a bottom brick body, and the top of the bottom brick body is integrally formed with a bottom L-shaped groove that matches the L-shaped block.
[0009] Furthermore, a first protrusion and a first dovetail groove are respectively provided on one side wall of the bottom right-angle brick, the middle right-angle brick and the top right-angle brick, and a first groove and a first dovetail block are respectively provided on the other side wall.
[0010] Furthermore, the horizontal brick includes a horizontal brick body, one side of which is provided with a second groove and a second dovetail block that respectively cooperate with the first protrusion and the first dovetail groove, and the other side is provided with a second protrusion and a second dovetail groove that respectively cooperate with the first groove and the first dovetail block.
[0011] Furthermore, the first protrusion and the first groove are positioned on the inner side of the bottom right-angle brick / middle right-angle brick / top right-angle brick, and the first dovetail groove and the first dovetail block are positioned on the outer side of the bottom right-angle brick / middle right-angle brick / top right-angle brick.
[0012] Furthermore, a positioning groove is provided on the upper surface of the intermediate brick, and a positioning block that cooperates with the positioning groove is integrally formed on the lower surface.
[0013] Furthermore, a positioning protrusion that mates with the positioning groove is integrally formed on the lower end surface of the top brick.
[0014] Furthermore, a positioning groove that mates with the positioning block is integrally formed on the upper surface of the bottom brick.
[0015] Compared with the prior art, the beneficial technical effects of this utility model are as follows:
[0016] This utility model of shaped clay bricks for the fire channel wall of a roasting furnace transforms the traditional right-angle construction, which required two straight bricks to be joined, into a single integral structure. This eliminates vertical mortar joints and avoids air leakage and fire spread problems caused by misaligned joints. In summary, this utility model of shaped clay bricks for the fire channel wall of a roasting furnace solves the construction problem at 90° right-angle turns in the wall, improving the wall's sealing performance, structural stability, and service life. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 This is a schematic diagram of the irregularly shaped clay brick structure for the fire channel wall of the roasting furnace of this utility model;
[0019] Figure 2 This is a schematic diagram of the right-angled brick structure in the middle;
[0020] Figure 3 This is a schematic diagram of the right-angled brick structure at the top;
[0021] Figure 4 This is a schematic diagram of the bottom right-angled brick structure;
[0022] Figure 5 This is a schematic diagram of a horizontal brick structure.
[0023] Explanation of reference numerals in the attached diagram: 1. Middle right-angled brick; 2. Top right-angled brick; 3. Bottom right-angled brick; 4. Horizontal brick; 5. First protrusion; 6. First groove; 7. First dovetail groove; 8. First dovetail block; 9. Positioning groove;
[0024] 101. Intermediate brick body; 102. L-shaped groove; 103. L-shaped block;
[0025] 201. Top brickwork; 202. Top L-shaped block;
[0026] 301. Bottom brickwork; 302. Bottom L-shaped groove;
[0027] 401. Horizontal brick; 402. Second groove; 403. Second protrusion; 404. Second dovetail groove; 405. Second dovetail block. Detailed Implementation
[0028] like Figure 1-5 As shown, a special-shaped clay brick for the fire channel wall of a roasting furnace includes a bottom right-angle brick 3, several middle right-angle bricks 1 and a top right-angle brick 2 that are inserted and installed together from bottom to top. Horizontal bricks 4 are inserted into the side walls of the bottom right-angle brick 3, the middle right-angle bricks 1 and the top right-angle brick 2.
[0029] The middle right-angle brick 1 includes a middle brick body 101, the upper end of the middle brick body 101 is integrally formed with an L-shaped groove 102, and the lower end of the middle brick body 101 is integrally formed with an L-shaped block 103.
[0030] The top right-angle brick 2 includes a top brick body 201, and the bottom of the top brick body 201 is integrally formed with a top L-shaped block 202 that cooperates with the L-shaped groove 102.
[0031] The bottom right-angle brick 3 includes a bottom brick body 301, and the top of the bottom brick body 301 is integrally formed with a bottom L-shaped groove 302 that cooperates with the L-shaped block 103.
[0032] The bottom right-angle brick 3, the middle right-angle brick 1 and the top right-angle brick 2 have a first protrusion 5 and a first dovetail groove 7 integrally formed on one side wall, and a first groove 6 and a first dovetail block 8 integrally formed on the other side wall.
[0033] The horizontal brick 4 includes a horizontal brick body 401. One side of the horizontal brick body 401 is provided with a second groove 402 and a second dovetail block 405 that respectively mate with the first protrusion 5 and the first dovetail groove 7. The other side is provided with a second protrusion 403 and a second dovetail groove 404 that respectively mate with the first groove 6 and the first dovetail block 8. Through the interlocking of the first protrusion 5 and the second groove 402, the first dovetail groove 7 and the second dovetail block 405, the first groove 6 and the second protrusion 403, and the first dovetail block 8 and the second dovetail groove 404, rapid positioning and installation are achieved, misalignment problems are reduced, and the sealing performance, structural stability, and service life of the wall are improved.
[0034] The first protrusion 5 and the first groove 6 are located on the inner side of the bottom right-angle brick 3 / middle right-angle brick 1 / top right-angle brick 2, and the first dovetail groove 7 and the first dovetail block 8 are located on the outer side of the bottom right-angle brick 3 / middle right-angle brick 1 / top right-angle brick 2.
[0035] The upper surface of the intermediate brick 101 is provided with a positioning groove 9, and the lower surface is integrally formed with a positioning block that mates with the positioning groove 9. The lower surface of the top brick 201 is integrally formed with a positioning protrusion that mates with the positioning groove 9. The upper surface of the bottom brick 301 is integrally formed with a positioning groove that mates with the positioning block. This enables rapid horizontal positioning and insertion, reduces misalignment problems, and improves the sealing performance, structural stability, and service life of the wall.
[0036] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. A type of irregularly shaped clay brick for the fire channel wall of a roasting furnace, characterized in that: It includes bottom right-angle bricks (3), several middle right-angle bricks (1) and top right-angle bricks (2) that are inserted from bottom to top. Horizontal bricks (4) are inserted on the side walls of the bottom right-angle bricks (3), middle right-angle bricks (1) and top right-angle bricks (2). The middle right-angle brick (1) includes a middle brick body (101), the upper end of the middle brick body (101) is integrally formed with an L-shaped groove (102), and the lower end of the middle brick body (101) is integrally formed with an L-shaped block (103). The top right-angle brick (2) includes a top brick body (201), and the bottom of the top brick body (201) is integrally formed with a top L-shaped block (202) that cooperates with the L-shaped groove (102). The bottom right-angle brick (3) includes a bottom brick body (301), and the top of the bottom brick body (301) is integrally formed with a bottom L-shaped groove (302) that cooperates with the L-shaped block (103).
2. The irregularly shaped clay brick for the fire channel wall of the roasting furnace according to claim 1, characterized in that: The bottom right-angle brick (3), the middle right-angle brick (1) and the top right-angle brick (2) are respectively provided with a first protrusion (5) and a first dovetail groove (7) on one side wall, and a first groove (6) and a first dovetail block (8) are respectively provided on the other side wall.
3. The irregularly shaped clay brick for the fire channel wall of the roasting furnace according to claim 2, characterized in that: The horizontal brick (4) includes a horizontal brick body (401). One side of the horizontal brick body (401) is provided with a second groove (402) and a second dovetail block (405) that respectively cooperate with the first protrusion (5) and the first dovetail groove (7). The other side is provided with a second protrusion (403) and a second dovetail groove (404) that respectively cooperate with the first groove (6) and the first dovetail block (8).
4. The irregularly shaped clay brick for the fire channel wall of the roasting furnace according to claim 2, characterized in that: The first protrusion (5) and the first groove (6) are located on the inner side of the bottom right-angle brick (3) / middle right-angle brick (1) / top right-angle brick (2), and the first dovetail groove (7) and the first dovetail block (8) are located on the outer side of the bottom right-angle brick (3) / middle right-angle brick (1) / top right-angle brick (2).
5. The irregularly shaped clay brick for the fire channel wall of the roasting furnace according to claim 1, characterized in that: The upper end face of the intermediate brick (101) is provided with a positioning groove (9), and the lower end face is integrally formed with a positioning block that cooperates with the positioning groove (9).
6. The irregularly shaped clay brick for the fire channel wall of the roasting furnace according to claim 5, characterized in that: The lower end face of the top brick (201) is integrally formed with a positioning protrusion that matches the positioning groove (9).
7. The irregularly shaped clay brick for the fire channel wall of the roasting furnace according to claim 5, characterized in that: The upper surface of the bottom brick (301) is integrally formed with a positioning groove that cooperates with the positioning block.