A kind of ship container forgings correcting device

Abstract

The application discloses a kind of ship container forgings with proofreading device, belong to proofreading device field, including base, the top of the base is fixedly connected with support frame, the surface of the support frame is equipped with adjusting mechanism, the adjusting mechanism includes electric push rod, the electric push rod is fixedly connected with support frame, the telescopic end of the electric push rod is fixedly connected with fixed frame, the output end of motor is rotated to drive driving gear to rotate, then driving gear engages driven gear to make driven gear to rotate, then driven gear rotates to drive proofreading disc to rotate, adjust the position of proofreading disc surface proofreading column, then the telescopic end of electric push rod telescopic drives fixed frame to move, then fixed frame moves to drive proofreading disc to adjust height, avoid the existing one ship container forgings with proofreading device, in the use process, workpiece needs to be manually adjusted by staff, so that the preset hole of workpiece is located just below the proofreading column, improve practicality.

Description

Technical Field

[0001] This application relates to the field of calibration device technology, and in particular to a calibration device for ship container forgings. Background Technology

[0002] The published patent, CN211904003U, relates to the field of ship container forging calibration technology, specifically a calibration device for ship container forgings. The device includes a base plate, side plates symmetrically arranged on the top left and right sides of the base plate, a top plate on the top of the side plates, and a drive cylinder inserted into the center of the top of the top plate. This utility model provides a calibration device for ship container forgings. Through a series of structural designs and uses, it avoids the common practice of judging whether a calibration column can pass through a preset hole during use. When the diameter of the preset hole is larger than the calibration column by a certain extent, misjudgment occurs, leading to inaccurate calibration. It also provides buffer protection for the parts to be calibrated, thereby improving the efficiency and practicality of the calibration device for ship container forgings.

[0003] When the above devices are implemented, the telescopic end of the drive cylinder extends and retracts to move the calibration disc, and the calibration column on the surface of the calibration disc inspects the workpiece. However, an existing calibration device for ship container forgings requires the operator to manually adjust the workpiece so that the preset hole of the workpiece is directly below the calibration column, which reduces its practicality. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides a calibration device for ship container forgings, which overcomes the shortcomings of the prior art and aims to solve the problems in the background art.

[0005] To achieve the above objectives, this application adopts the following technical solution: a calibration device for ship container forgings, comprising a base, a support frame fixedly connected to the top of the base, an adjustment mechanism provided on the surface of the support frame, the adjustment mechanism comprising an electric push rod fixedly connected to the support frame, a fixed frame fixedly connected to the telescopic end of the electric push rod, a motor fixedly connected to one side of the fixed frame, a drive gear fixedly connected to the output end of the motor, a driven gear meshing with one side of the drive gear, the driven gear rotatably connected to the fixed frame, a calibration disc provided at the bottom of the driven gear, a connecting mechanism provided between the calibration disc and the fixed frame, a detection mechanism provided on the surface of the base, a positioning plate slidably connected to the top of the detection mechanism, and a positioning mechanism provided on one side of the positioning plate.

[0006] In a preferred embodiment, the connecting mechanism includes a limiting block, which is fixedly connected to a fixing frame. A connecting block is slidably connected inside the limiting block, and the connecting block is fixedly connected to a calibration disc. Two limiting rods are slidably connected inside the connecting block, and a spring is provided between the two limiting rods.

[0007] By adopting the above technical solution, the fixed frame and the calibration plate are connected by inserting the connecting block into the inside of the limiting block, and the limiting rod is supported by the second spring. The limiting rod is then inserted into the inside of the limiting block to position the connecting block, which can better connect the fixed frame and the calibration plate.

[0008] In a preferred embodiment, the detection mechanism includes a pressure sensor, which is fixedly connected to a base. A spring is fixedly connected to the top of the pressure sensor, a support plate is fixedly connected to the top of the spring, and a positioning plate is slidably connected to the top of the support plate.

[0009] By adopting the above technical solution, a spring is used to support a pair of support plates, which in turn position the positioning plate. A pressure sensor at the bottom of the spring detects the pressure on the support plate, which allows for better detection of the pressure on the support plate.

[0010] In a preferred embodiment, a slider is fixedly connected to the surface of the support plate, and a groove is formed on the surface of the support frame. The slider is located inside the groove and is slidably connected to the groove.

[0011] By adopting the above technical solution, the slider is limited by the slide groove, and then the slider slides inside the slide groove, which can better enable the support plate to move on the surface of the support frame.

[0012] In a preferred embodiment, the base is fixedly connected to four support legs, which are symmetrically distributed at the bottom of the base.

[0013] By adopting the above technical solution, four support legs are fixedly connected to the bottom of the base, and the support legs support the base, which can better support the base.

[0014] In a preferred embodiment, the positioning mechanism includes a positioning block, which is fixedly connected to a support plate. A fixing block is slidably connected inside the positioning block, and the fixing block is fixedly connected to the positioning plate. A limit frame is fixedly connected to the top of the fixing block, and a positioning rod is slidably connected inside the limit frame. A spring is sleeved on the surface of the positioning rod, and a moving block is fixedly connected to the bottom of the positioning rod. The moving block is slidably connected to the fixing block, and two insert rods are slidably connected inside the fixing block, with the two insert rods symmetrically distributed on both sides of the moving block.

[0015] By adopting the above technical solution, the positioning plate is fixed to the surface of the support plate by inserting the fixing block into the positioning block. Then, the positioning rod is limited by the limiting frame, and the positioning rod is supported by three springs. The moving block at the bottom of the positioning rod squeezes the insertion rod, so that the insertion rod is inserted into the positioning block to position the fixing block. When the positioning plate needs to be disassembled, the positioning rod is pulled to move the moving block inside the fixing block, so that the fixing block no longer squeezes the insertion rod. Then the insertion rod returns to the inside of the fixing block, and the connection can be released. This can better fix the positioning plate to the surface of the support plate.

[0016] In a preferred embodiment, a camera is fixedly connected to the surface of the support frame, and a controller is fixedly connected to one side of the support frame. The camera, electric push rod, and motor are all electrically connected to the controller.

[0017] By adopting the above technical solution, the camera, electric actuator, and motor are all electrically connected to the controller, and the controller controls the switching of the camera, electric actuator, and motor, which allows for better control of their switching.

[0018] The beneficial effects of this application are:

[0019] 1. This calibration device for ship container forgings comprises an electric push rod, a fixed frame, a motor, a driven gear, and a driving gear. The output of the motor rotates, driving the driving gear to rotate. The driving gear meshes with the driven gear, causing the driven gear to rotate, which in turn rotates the calibration disc, adjusting the position of the calibration posts on the disc surface. The extension and retraction of the electric push rod moves the fixed frame, which in turn adjusts the height of the calibration disc. This device avoids the problem in existing calibration devices for ship container forgings where operators need to manually adjust the workpiece to ensure the preset hole is directly below the calibration post, thus improving practicality.

[0020] 2. This calibration device for ship container forgings, by setting a limiting rod, a second spring, a limiting block, and a connecting block, connects the fixing frame and the calibration disc by inserting the connecting block into the limiting block. The second spring supports the limiting rod, and the limiting rod is inserted into the limiting block to position the connecting block. This avoids the problem of existing calibration devices for ship container forgings being unable to quickly replace the calibration disc, thus improving practicality. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the front structure of this application;

[0022] Figure 2 This is a front structural sectional view of this application;

[0023] Figure 3 This is a schematic diagram of the regulating mechanism structure of this application;

[0024] Figure 4 This is a schematic diagram of the positioning mechanism structure of this application.

[0025] The diagram shows the following components: 1. Base; 2. Detection mechanism; 21. Support plate; 22. Spring 1; 23. Pressure sensor; 3. Adjustment mechanism; 31. Electric push rod; 32. Fixing frame; 33. Motor; 34. Driven gear; 35. Driven gear; 4. Connecting mechanism; 41. Limiting rod; 42. Spring 2; 43. Limiting block; 44. Connecting block; 5. Positioning mechanism; 51. Positioning rod; 52. Spring 3; 53. Limiting frame; 54. Fixing block; 55. Moving block; 56. Insert rod; 57. Positioning block; 6. Support frame; 7. Controller; 8. Slider 1; 9. Slide groove; 10. Calibration plate; 11. Positioning plate; 12. Support leg; 13. Camera. Detailed Implementation

[0026] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0027] Reference Figures 1-3A calibration device for ship container forgings includes a base 1, a support frame 6 fixedly connected to the top of the base 1, an adjustment mechanism 3 on the surface of the support frame 6, an electric push rod 31 fixedly connected to the support frame 6, a fixed frame 32 fixedly connected to the telescopic end of the electric push rod 31, a motor 33 fixedly connected to one side of the fixed frame 32, a drive gear 35 fixedly connected to the output end of the motor 33, a driven gear 34 meshing with one side of the drive gear 35, the driven gear 34 rotatably connected to the fixed frame 32, a calibration disc 10 at the bottom of the driven gear 34, and a connection between the calibration disc 10 and the fixed frame 32. Mechanism 4, the connecting mechanism 4 includes a limiting block 43, which is fixedly connected to the fixing frame 32. A connecting block 44 is slidably connected inside the limiting block 43, and the connecting block 44 is fixedly connected to the calibration disk 10. Two limiting rods 41 are slidably connected inside the connecting block 44, and a second spring 42 is provided between the two limiting rods 41. By inserting the connecting block 44 into the inside of the limiting block 43, the fixing frame 32 and the calibration disk 10 are connected. Then, the second spring 42 supports the limiting rods 41, and the limiting rods 41 are inserted into the inside of the limiting block 43 to position the connecting block 44. This can better connect the fixing frame 32 and the calibration disk 10.

[0028] Reference Figures 1-2 The base 1 has a detection mechanism 2 on its surface. The top of the detection mechanism 2 is slidably connected to a positioning plate 11. The detection mechanism 2 includes a pressure sensor 23, which is fixedly connected to the base 1. The top of the pressure sensor 23 is fixedly connected to a spring 22, and the top of the spring 22 is fixedly connected to a support plate 21. The top of the support plate 21 is slidably connected to the positioning plate 11. The support plate 21 is supported by the spring 22, and the positioning plate 11 is positioned by the support plate 21. The pressure sensor 23 at the bottom of the spring 22 detects the pressure on the support plate 21, which can better detect the pressure on the support plate 21.

[0029] Reference Figures 1-2 A slider 8 is fixedly connected to the surface of the support plate 21, and a groove 9 is provided on the surface of the support frame 6. The slider 8 is located inside the groove 9 and is slidably connected to the groove 9. The slider 8 is limited by the groove 9 and then slides inside the groove 9, which can better enable the support plate 21 to move on the surface of the support frame 6.

[0030] Reference Figures 1-2 The bottom of the base 1 is fixedly connected to four support legs 12, which are symmetrically distributed at the bottom of the base 1. The base 1 is better supported by the four support legs 12 fixedly connected to the bottom of the base 1.

[0031] Reference Figures 1-4 A positioning mechanism 5 is provided on one side of the positioning plate 11. The positioning mechanism 5 includes a positioning block 57, which is fixedly connected to the support plate 21. A fixing block 54 is slidably connected inside the positioning block 57. The fixing block 54 is fixedly connected to the positioning plate 11. A limit frame 53 is fixedly connected to the top of the fixing block 54. A positioning rod 51 is slidably connected inside the limit frame 53. A spring 52 is sleeved on the surface of the positioning rod 51. A moving block 55 is fixedly connected to the bottom of the positioning rod 51. The moving block 55 is slidably connected to the fixing block 54. Two insert rods 56 are slidably connected inside the fixing block 54. The two insert rods 56 are symmetrically distributed on both sides of the moving block 55. Insert the rod into the positioning block 57 to fix the positioning plate 11 to the surface of the support plate 21. Then, the positioning rod 51 is limited by the limiting frame 53 and supported by the spring 3 52. Then, the moving block 55 at the bottom of the positioning rod 51 presses the insert rod 56, so that the insert rod 56 is inserted into the positioning block 57 to position the fixing block 54. When the positioning plate 11 needs to be disassembled, pull the positioning rod 51 to move the moving block 55 inside the fixing block 54 so that the fixing block 54 no longer presses the insert rod 56. Then, the insert rod 56 returns to the inside of the fixing block 54, and the connection can be released. This can better fix the positioning plate 11 to the surface of the support plate 21.

[0032] Reference Figures 1-3 A camera 13 is fixedly connected to the surface of the support frame 6, and a controller 7 is fixedly connected to one side of the support frame 6. The camera 13, the electric push rod 31, and the motor 33 are all electrically connected to the controller 7. By connecting the camera 13, the electric push rod 31, and the motor 33 to the controller 7, and then controlling the switching of the camera 13, the electric push rod 31, and the motor 33 by the controller 7, the switching of the camera 13, the electric push rod 31, and the motor 33 can be better controlled.

[0033] Working principle: By inserting the connecting block 44 into the limiting block 43, the fixing frame 32 and the calibration plate 10 are connected. Spring 42 supports the limiting rod 41, which is then inserted into the limiting block 43 to position the connecting block 44. The fixing block 54 is then inserted into the positioning block 57 to fix the positioning plate 11 to the surface of the support plate 21. The limiting frame 53 limits the positioning rod 51, and spring 52 supports it. The moving block 55 at the bottom of the positioning rod 51 presses against the insert rod 56, causing it to insert into the positioning block 57 to position the fixing block 54. When the positioning plate 11 needs to be disassembled, the positioning rod 51 is pulled to move the moving block 55 inside the fixing block 54, preventing the fixing block 54 from pressing against the insert rod 56. The insert rod 56 then returns to the fixing block 54. Internally, the connection can be disconnected, and the workpiece is placed on the surface of the calibration disk 10. The camera 13 detects the position of the preset hole on the surface of the workpiece. The output end of the motor 33 rotates to drive the drive gear 35 to rotate. The drive gear 35 meshes with the driven gear 34 to rotate. The driven gear 34 rotates to drive the calibration disk 10 to rotate, adjusting the position of the calibration post on the surface of the calibration disk 10. The telescopic end of the electric push rod 31 extends and retracts to move the fixing frame 32. The movement of the fixing frame 32 adjusts the height of the calibration disk 10, so that the calibration post on the surface of the calibration disk 10 is inserted into the preset hole on the surface of the workpiece. The spring 22 supports the support plate 21, and the support plate 21 positions the positioning plate 11. The pressure sensor 23 at the bottom of the spring 22 detects the pressure on the support plate 21.

[0034] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0035] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are exemplary and not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on its spirit and principles, and these modifications and variations are also within the scope of the present invention.

Claims

1. A calibration device for ship container forgings, comprising a base (1), characterized in that, A support frame (6) is fixedly connected to the top of the base (1). An adjustment mechanism (3) is provided on the surface of the support frame (6). The adjustment mechanism (3) includes an electric push rod (31). The electric push rod (31) is fixedly connected to the support frame (6). A fixed frame (32) is fixedly connected to the telescopic end of the electric push rod (31). A motor (33) is fixedly connected to one side of the fixed frame (32). A drive gear (35) is fixedly connected to the output end of the motor (33). A driven gear (34) meshes with one side of the drive gear (35). The driven gear (34) is rotatably connected to the fixed frame (32). A calibration plate (10) is provided at the bottom of the driven gear (34). A connecting mechanism (4) is provided between the calibration plate (10) and the fixed frame (32). A detection mechanism (2) is provided on the surface of the base (1). A positioning plate (11) is slidably connected to the top of the detection mechanism (2). A positioning mechanism (5) is provided on one side of the positioning plate (11).

2. The calibration device for ship container forgings according to claim 1, characterized in that, The connecting mechanism (4) includes a limiting block (43), which is fixedly connected to the fixing frame (32). A connecting block (44) is slidably connected inside the limiting block (43). The connecting block (44) is fixedly connected to the calibration plate (10). Two limiting rods (41) are slidably connected inside the connecting block (44), and a spring (42) is provided between the two limiting rods (41).

3. The calibration device for ship container forgings according to claim 1, characterized in that, The detection mechanism (2) includes a pressure sensor (23), which is fixedly connected to the base (1). A spring (22) is fixedly connected to the top of the pressure sensor (23), and a support plate (21) is fixedly connected to the top of the spring (22). A positioning plate (11) is slidably connected to the top of the support plate (21).

4. A calibration device for ship container forgings according to claim 3, characterized in that, The surface of the support plate (21) is fixedly connected to a slider (8), and the surface of the support frame (6) is provided with a groove (9). The slider (8) is located inside the groove (9), and the slider (8) is slidably connected to the groove (9).

5. A calibration device for ship container forgings according to claim 1, characterized in that, The base (1) has four support legs (12) fixedly connected to its bottom, and the four support legs (12) are symmetrically distributed at the bottom of the base (1).

6. A calibration device for ship container forgings according to claim 3, characterized in that, The positioning mechanism (5) includes a positioning block (57), which is fixedly connected to the support plate (21). A fixing block (54) is slidably connected inside the positioning block (57). The fixing block (54) is fixedly connected to the positioning plate (11). A limit frame (53) is fixedly connected to the top of the fixing block (54). A positioning rod (51) is slidably connected inside the limit frame (53). A spring (52) is sleeved on the surface of the positioning rod (51). A moving block (55) is fixedly connected to the bottom of the positioning rod (51). The moving block (55) is slidably connected to the fixing block (54). Two insert rods (56) are slidably connected inside the fixing block (54). The two insert rods (56) are symmetrically distributed on both sides of the moving block (55).

7. A calibration device for ship container forgings according to claim 1, characterized in that, A camera (13) is fixedly connected to the surface of the support frame (6), and a controller (7) is fixedly connected to one side of the support frame (6). The camera (13), the electric push rod (31) and the motor (33) are all electrically connected to the controller (7).

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