An inspection device for perovskite photovoltaic modules

By designing an inspection device for perovskite photovoltaic modules, a pressure sensor is used to automatically detect flatness, solving the problems of large workload for manual inspection and difficulty in detecting minor warping edges, thus achieving efficient and accurate automated inspection.

CN224416075UActive Publication Date: 2026-06-26SUZHOU NINGCHUANG TECHNICAL SERVICE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU NINGCHUANG TECHNICAL SERVICE CO LTD
Filing Date
2025-08-28
Publication Date
2026-06-26

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Abstract

The utility model relates to photovoltaic module inspection device field, concretely relates to a kind of for perovskite photovoltaic module's inspection device, for the flatness inspection of perovskite photovoltaic module, including bottom plate, bottom plate top rear side vertical fixed with support plate, support plate top end is vertically fixed with top plate, the lower plate is fixed with on the top plate by lifting assembly, the inspection assembly is fixed with on the lower plate by adjusting assembly, the clamping assembly for positioning perovskite photovoltaic module is fixed in the bottom plate top, the utility model has the beneficial effect that: perovskite photovoltaic module four end top can be pressed simultaneously, the difference range of pressure sensor is used to judge whether the flatness of perovskite photovoltaic module is qualified, without operating personnel manual operation, effectively reduce operating personnel workload, and greatly improve inspection effect, subtle edge lifting can also be normally inspected, it is favorable to control product quality, suitable for use widely.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module testing devices, specifically to a testing device for perovskite photovoltaic modules. Background Technology

[0002] Perovskite photovoltaic modules are a new type of photovoltaic module with perovskite structural materials as the core. The core materials have excellent photoelectric properties, such as high light absorption coefficient, long carrier diffusion distance and mobility, which can significantly improve photoelectric conversion efficiency.

[0003] In existing technologies, after perovskite photovoltaic modules are manufactured, the flatness of the product needs to be tested to ensure the flatness of subsequent installation. However, this often requires workers to manually observe the flatness with their eyes, which is not only labor-intensive, but also makes it impossible to detect minor warping in time, affecting product quality.

[0004] Therefore, it is necessary to invent a testing device for perovskite photovoltaic modules. Utility Model Content

[0005] Therefore, this utility model provides a testing device for perovskite photovoltaic modules to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an inspection device for perovskite photovoltaic modules, used to inspect the flatness of perovskite photovoltaic modules, including a base plate, a support plate vertically fixed to the rear top of the base plate, a top plate longitudinally fixed to the top of the support plate, a lower pressure plate fixed to the top plate by a lifting assembly, an inspection assembly fixed to the lower pressure plate by an adjusting assembly, and a clamping assembly for positioning the perovskite photovoltaic modules fixed to the top of the base plate.

[0007] Preferably, the lifting assembly includes a vertically arranged first electric push rod, the bottom of which is fixed to the top of the top plate, the output shaft of which vertically penetrates the top plate, and a connecting plate is fixed to the bottom of the output shaft of which the bottom is fixed to the center of the top of the lower pressure plate.

[0008] Preferably, the adjustment assembly includes four movable bases, which are fixed in a cross shape on the top of the lower pressure plate. Each movable base is equipped with a servo motor at its end, and each servo motor output shaft is equipped with a lead screw. Each lead screw surface is threaded with a threaded sleeve.

[0009] Preferably, each of the movable bases has a strip-shaped limiting hole at its bottom, and the lower pressure plate has four strip-shaped through holes in a cross shape, with the four strip-shaped through holes and the four strip-shaped limiting holes corresponding to each other vertically.

[0010] Preferably, the bottom of each threaded sleeve is vertically fixed with a limiting slide plate, the bottom end of the limiting slide plate passes through the strip-shaped limiting hole and the strip-shaped through hole in sequence, and the surface of the limiting slide plate is in contact with the wall of the strip-shaped limiting hole. The bottom end of each limiting slide plate is fixed with a movable plate.

[0011] Preferably, the bottom of the lower pressure plate is provided with four scale lines in a cross shape, and the four scale lines are respectively located on one side of the four strip-shaped through holes, and the scale lines are arranged parallel to the corresponding strip-shaped through holes.

[0012] Preferably, the inspection component includes four pressure sensors, the tops of which are respectively fixed to the bottoms of four movable plates, and the bottoms of which can respectively abut against the tops of the four ends of the perovskite photovoltaic module.

[0013] Preferably, the clamping assembly includes four second electric push rods, which are fixed in a cross shape to the top of the base plate. Each of the output shafts of the second electric push rods is fixed with a clamping plate, and each clamping plate has a rubber pad fixed to its surface. The surfaces of the four rubber pads respectively abut against the sides of the four ends of the perovskite photovoltaic module.

[0014] The beneficial effects of this utility model are as follows: By using the base plate, support plate, top plate, lifting component, pressure plate, adjustment component, inspection component, and clamping component in combination, the top of all four ends of the perovskite photovoltaic module can be pressed down simultaneously. The difference range of the pressure sensor is used to determine whether the flatness of the perovskite photovoltaic module is up to standard. No manual operation is required, which effectively reduces the workload of operators and greatly improves the inspection effect. Even minor warping edges can be inspected normally, which is conducive to controlling product quality. It can be well applied to the flatness inspection of perovskite photovoltaic modules of different sizes. It has a wide range of applications and is suitable for widespread use. Attached Figure Description

[0015] Figure 1 A structural cross-sectional view provided for this utility model;

[0016] Figure 2 A top view of the structure of the lower pressure plate provided by this utility model;

[0017] Figure 3 A top view of the structure of the lower pressure plate provided by this utility model;

[0018] Figure 4 This is a top view of the clamping assembly provided by this utility model;

[0019] Figure 5 The circuit connection block diagram provided for this utility model.

[0020] In the diagram: 1. Perovskite photovoltaic module; 2. Base plate; 3. Support plate; 4. Top plate; 5. Lower pressure plate; 6. First electric push rod; 7. Connecting plate; 8. Moving base; 9. Servo motor; 10. Lead screw; 11. Threaded sleeve; 12. Strip-shaped limiting hole; 13. Strip-shaped through hole; 14. Limiting slide plate; 15. Moving plate; 16. Scale line; 17. Pressure sensor; 18. Second electric push rod; 19. Clamping plate; 20. Rubber pad. Detailed Implementation

[0021] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0022] Please refer to the appendix. Figures 1-5 The present invention provides an inspection device for perovskite photovoltaic modules, used to inspect the flatness of perovskite photovoltaic modules 1. It includes a base plate 2, a support plate 3 vertically fixed to the rear top of the base plate 2, a top plate 4 longitudinally fixed to the top of the support plate 3, a lower pressure plate 5 fixed to the top plate 4 by a lifting component, an inspection component fixed to the lower pressure plate 5 by an adjustment component, and a clamping component for positioning the perovskite photovoltaic module 1 fixed to the top of the base plate 2.

[0023] The lifting assembly includes a vertically arranged first electric push rod 6. The bottom of the first electric push rod 6 is fixed to the top of the top plate 4. The output shaft of the first electric push rod 6 vertically penetrates the top plate 4, and a connecting plate 7 is fixed to the bottom of the output shaft of the first electric push rod 6. The bottom of the connecting plate 7 is fixed to the center of the top of the lower pressure plate 5. Specifically, when the first electric push rod 6 is running, it can drive the lower pressure plate 5 to move up and down through the connecting plate 7.

[0024] The adjustment assembly includes four movable bases 8, which are fixed in a cross shape to the top of the lower pressure plate 5. A servo motor 9 is fixed to the end of each movable base 8, and a lead screw 10 is fixed to the output shaft of each servo motor 9. A threaded sleeve 11 is threaded onto the surface of each lead screw 10. A strip-shaped limiting hole 12 is provided at the bottom of each movable base 8. Four strip-shaped through holes 13 are provided in a cross shape on the lower pressure plate 5. The four strip-shaped through holes 13 and the four strip-shaped limiting holes 12 are connected vertically to each other. A limiting slide plate is vertically fixed to the bottom of each threaded sleeve 11. 14. The bottom end of the limiting slide plate 14 passes through the strip-shaped limiting hole 12 and the strip-shaped through hole 13 in sequence, and the surface of the limiting slide plate 14 is in contact with the wall of the strip-shaped limiting hole 12. The bottom end of the limiting slide plate 14 is fixed with a moving plate 15. Specifically, under the combined limiting action of the limiting slide plate 14 and the strip-shaped limiting hole 12, when the servo motor 9 drives the lead screw 10 to rotate in the forward and reverse directions, the threaded sleeve 11 threaded to the surface of the lead screw 10 can move back and forth in a straight line, so that the corresponding moving plate 15 can be driven to move back and forth in a straight line through the limiting slide plate 14.

[0025] The bottom of the pressure plate 5 is provided with four scale lines 16 in a cross shape. The four scale lines 16 are located on one side of the four strip-shaped through holes 13. The scale lines 16 are parallel to the corresponding strip-shaped through holes 13. Specifically, the scale lines 16 can help the operator to adjust the moving plate 15 to the required position.

[0026] The inspection assembly includes four pressure sensors 17. The tops of the four pressure sensors 17 are respectively fixed to the bottoms of four movable plates 15. The bottoms of the four pressure sensors 17 can respectively abut against the tops of the four ends of the perovskite photovoltaic module 1. Specifically, when the first electric push rod 6 moves and drives the lower pressure plate 5 to move down, it can drive the movable plate 15 and the pressure sensors 17 to move down synchronously, thereby pressing down on the tops of the four ends of the perovskite photovoltaic module 1 at the same time. At this time, under the action of the four pressure sensors 17, the magnitude of the force can be monitored in real time. By using the difference range of the pressure sensors 17, it can be determined whether the flatness of the perovskite photovoltaic module 1 is qualified. No manual operation is required, which effectively reduces the workload of operators and greatly improves the inspection effect. Even minor warping can be inspected normally, which is conducive to controlling product quality. Moreover, the pressure sensors 17 can be adjusted linearly synchronously with the movable plate 15, which can effectively inspect the flatness of perovskite photovoltaic modules 1 of different sizes.

[0027] The clamping assembly includes four second electric push rods 18, which are fixed in a cross shape to the top of the base plate 2. Each second electric push rod 18 has a clamping plate 19 fixed to its output shaft. Each clamping plate 19 has a rubber pad 20 fixed to its surface. The surfaces of the four rubber pads 20 respectively abut against the sides of the four ends of the perovskite photovoltaic module 1. Specifically, when the second electric push rods 18 are running, they can drive the clamping plates 19 and the rubber pads 20 to move back and forth in a straight line, thereby clamping and fixing the sides of the four ends of perovskite photovoltaic modules 1 of different sizes. Therefore, this device is also well applicable to the flatness inspection of perovskite photovoltaic modules 1 of different sizes. It has a wide range of applications. Under the action of the rubber pads 20, not only can the sides of the four ends of the perovskite photovoltaic module 1 be protected from being damaged by the clamping plates 19, but it can also play a certain deformation buffering role, effectively preventing the perovskite photovoltaic module 1 from being deformed by the clamping plates 19 and affecting the accuracy of the inspection results.

[0028] It should be noted that this device is electrically connected to an external controller and 220V AC mains power. The controller can be an existing control device such as a computer. The controller is electrically connected to a display screen to display the pressure value detected by the pressure sensor 17. In this invention, the precise control principle of the first electric push rod 6 and the second electric push rod 18 is to achieve motion conversion through the mechanical cooperation of a servo motor and a lead screw. The status is monitored in real time with the help of devices such as encoders, and finally the controller dynamically adjusts the output according to the deviation, thereby achieving precise control of position, speed and force within the millimeter or even micrometer range.

[0029] The above are merely preferred embodiments of this utility model. Any person skilled in the art can modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. An inspection device for perovskite photovoltaic modules, used to inspect the flatness of perovskite photovoltaic modules (1), comprising a base plate (2), a support plate (3) vertically fixed to the rear top of the base plate (2), and a top plate (4) longitudinally fixed to the top of the support plate (3), characterized in that: A lower pressure plate (5) is fixed on the top plate (4) by a lifting assembly, and an inspection assembly is fixed on the lower pressure plate (5) by an adjustment assembly. A clamping assembly for positioning the perovskite photovoltaic module (1) is fixed on the top of the bottom plate (2).

2. The testing device for perovskite photovoltaic modules according to claim 1, characterized in that: The lifting assembly includes a vertically arranged first electric push rod (6), the bottom of which is fixed to the top of the top plate (4), the output shaft of which is vertically inserted through the top plate (4), and a connecting plate (7) is fixed at the bottom of the output shaft of the first electric push rod (6), the bottom of which is fixed at the center of the top of the lower pressure plate (5).

3. The testing device for perovskite photovoltaic modules according to claim 1, characterized in that: The adjustment assembly includes four movable bases (8), which are fixed in a cross shape on the top of the lower pressure plate (5). Each movable base (8) is fixed with a servo motor (9) at its end. Each servo motor (9) has a lead screw (10) fixed to its output shaft. Each lead screw (10) has a threaded sleeve (11) threaded onto its surface.

4. The testing device for perovskite photovoltaic modules according to claim 3, characterized in that: The bottom of the movable base (8) is provided with strip-shaped limiting holes (12), and the lower pressure plate (5) is provided with four strip-shaped through holes (13) in a cross shape. The four strip-shaped through holes (13) and the four strip-shaped limiting holes (12) are respectively connected vertically.

5. The testing device for perovskite photovoltaic modules according to claim 4, characterized in that: The bottom of each threaded sleeve (11) is vertically fixed with a limiting slide plate (14). The bottom end of the limiting slide plate (14) passes through the strip-shaped limiting hole (12) and the strip-shaped through hole (13) in sequence, and the surface of the limiting slide plate (14) is in contact with the wall of the strip-shaped limiting hole (12). The bottom end of each limiting slide plate (14) is fixed with a movable plate (15).

6. The testing device for perovskite photovoltaic modules according to claim 5, characterized in that: The bottom of the lower pressure plate (5) is provided with four scale lines (16) in a cross shape. The four scale lines (16) are located on one side of the four strip-shaped through holes (13), and the scale lines (16) are arranged parallel to the corresponding strip-shaped through holes (13).

7. The testing device for perovskite photovoltaic modules according to claim 5, characterized in that: The inspection assembly includes four pressure sensors (17), the tops of the four pressure sensors (17) are respectively fixed to the bottoms of four movable plates (15), and the bottoms of the four pressure sensors (17) can respectively abut against the tops of the four ends of the perovskite photovoltaic module (1).

8. The testing device for perovskite photovoltaic modules according to claim 1, characterized in that: The clamping assembly includes four second electric push rods (18), which are fixed in a cross shape on the top of the base plate (2). Each of the output shafts of the second electric push rods (18) is fixed with a clamping plate (19), and each clamping plate (19) has a rubber pad (20) fixed on its surface. The surfaces of the four rubber pads (20) respectively abut against the sides of the four ends of the perovskite photovoltaic module (1).