A vibration testing device for energy storage container battery packs
By designing a vibration testing device that includes a testing platform and a testing bracket, the problem of battery pack bolt detachment in the prior art has been solved, and the battery pack has been reliably fixed during transportation, ensuring the safety of the energy storage container and the accuracy of the test.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAOGAN CORNEX NEW ENERGY INNOVATION TECHNOLOGY CO LTD
- Filing Date
- 2025-07-04
- Publication Date
- 2026-06-26
AI Technical Summary
Existing vibration testing devices for energy storage container battery packs cannot simulate the actual fixed state of the battery pack in the battery compartment, leading to safety hazards such as bolts falling off during transportation.
Design a vibration testing device that includes a test platform and a test bracket. The battery pack is fixed in the cavity of the test bracket by bolts to simulate the vibration of the battery pack in a real transportation environment and ensure that the bolts do not fall off during transportation.
It improves the accuracy of battery pack vibration testing, ensures the reliability of battery pack fixation in energy storage containers during transportation, reduces safety hazards, is applicable to battery packs of different sizes, and reduces testing costs.
Smart Images

Figure CN224416393U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of energy storage equipment technology, and in particular to an energy storage container battery pack.
[0002] Vibration testing device. Background Technology
[0003] An energy storage container is a device that stores electrical energy and releases it when needed. It combines energy storage with logistics transportation, allowing electricity to be stored and transmitted in different locations, thus enabling more flexible and efficient use of electrical energy. Energy storage containers offer excellent convenience, reliability, economy, and safety, and are therefore widely used in many fields such as power, communications, and transportation.
[0004] Energy storage containers typically consist of a shell, battery compartment, battery system, cooling system, and control system. The battery compartment houses the battery packs, which are bolted into the compartment and serve as the energy storage medium for the container. During long-distance transportation to the site, these battery pack bolts may come loose, adversely affecting the container's usability. Therefore, vibration testing of the battery packs is required before the container leaves the factory to ensure that the bolts securing the battery packs to the battery compartment do not loosen during transport.
[0005] Existing vibration testing devices for battery packs in energy storage containers typically involve directly bolting the battery packs to a testing platform. This method fails to simulate the real-world condition of battery packs being bolted into the battery compartment, and therefore cannot fully simulate the actual transportation environment. Consequently, even battery packs tested by vibration testing devices cannot guarantee that the bolts securing them to the battery compartment will not come loose during transport, posing a potential safety hazard during the use of the energy storage container. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings of the prior art by providing a vibration testing device for battery packs in energy storage containers. This device can simulate the vibrations generated by the battery packs in real transportation environments, thereby making the vibration testing of the battery packs more accurate. This ensures that the bolts used to fix the battery packs in the battery compartment will not come loose during the transportation of the energy storage container, thus guaranteeing the performance of the energy storage container.
[0007] This utility model proposes a vibration testing device for an energy storage container battery pack, including a testing platform and a testing bracket fixedly installed on the testing platform. The testing bracket has a receiving cavity, in which the battery pack is disposed and fixedly connected to the testing bracket. The testing platform is used to perform vibration testing on the battery pack in the receiving cavity.
[0008] Furthermore, the test bracket includes a top bracket, a bottom bracket, and two side brackets connecting the top bracket and the bottom bracket, wherein the top bracket, the bottom bracket, and the two side brackets enclose the receiving cavity.
[0009] Furthermore, the test bracket also includes two support brackets respectively disposed inside the two side brackets, the two support brackets being fixedly connected to the two side brackets respectively, and the battery pack being fixedly connected to the two support brackets so that the two support brackets support the battery pack.
[0010] Furthermore, the inner side of the side bracket is provided with a rivet nut, the support bracket is provided with a first through hole, and the vibration testing device further includes a first bolt that passes through the first through hole and is screwed to the rivet nut.
[0011] Furthermore, the support bracket is provided with a strip-shaped hole, the battery pack is provided with a first threaded hole, and the vibration testing device also includes a second bolt that passes through the strip-shaped hole and is screwed into the first threaded hole.
[0012] Furthermore, the top support includes a top frame that surrounds the perimeter, and at least two top beams that are intersected within the top frame, with both ends of the top beams fixedly connected to the top frame.
[0013] Furthermore, a lifting ring is provided on the top frame for hoisting the test bracket.
[0014] Furthermore, the bottom support includes a bottom frame that surrounds the perimeter, and a plurality of bottom crossbeams that are arranged in parallel and spaced apart in the bottom frame, with both ends of the bottom crossbeams fixedly connected to the bottom frame.
[0015] Furthermore, the side support includes a plurality of side vertical beams extending in a vertical direction and a plurality of side horizontal beams extending in a horizontal direction. The top of the side vertical beams is connected to the top support and the bottom is connected to the bottom support. The side horizontal beams connect two adjacent side vertical beams.
[0016] Furthermore, the bottom frame is provided with multiple second through holes, the test platform is provided with multiple second threaded holes arranged in an array, and the vibration testing device also includes multiple third bolts that pass through a second through hole and are screwed into a second threaded hole.
[0017] The vibration testing device for energy storage container battery packs proposed in this utility model has the following beneficial effects:
[0018] (1) The battery pack of this device is fixedly installed in the cavity of the test bracket, and the test bracket is fixedly installed on the test platform. The battery pack in the test bracket is subjected to vibration test through the test platform to simulate the vibration generated by the battery pack in the real transportation environment, so as to make the vibration test of the battery pack more accurate, so as to ensure that the bolts used to fix the battery pack in the battery compartment will not fall off during the transportation of the energy storage container, thereby ensuring the performance of the energy storage container.
[0019] (2) The test bracket of this device includes a top bracket, a bottom bracket and two side brackets. The two side brackets are set between the top bracket and the bottom bracket to connect the top bracket and the bottom bracket, so that the top bracket, the bottom bracket and the two side brackets enclose and form a cavity, thereby simulating the real space state of the battery package in the battery compartment of the energy storage container when the battery package is loaded in the cavity.
[0020] (3) The test bracket of this device also includes two support brackets. The two support brackets are respectively set inside the two side brackets and are fixedly connected to the two side brackets respectively. The battery pack is fixedly connected to the two support brackets so that the two support brackets support the battery pack, thereby enabling the test platform to test the vibration of the battery pack and simulate the vibration generated by the battery pack in the real transportation environment.
[0021] (4) The support bracket of this device is provided with a strip hole, so that battery packs of different widths can be placed on two support brackets and fixedly connected to the two support brackets. This makes the vibration test device applicable to battery packs of different sizes, thereby making the vibration test device more widely applicable, more practical, and reducing the test cost.
[0022] (5) The top frame of this device is equipped with a lifting ring. After the battery pack is loaded into the cavity of the test bracket, the test bracket and the battery pack are lifted as a whole onto the test platform through the lifting ring. The test platform is then used to conduct vibration tests on the battery pack in the cavity of the test bracket, making the use of this vibration testing device simpler, more convenient and easier to implement.
[0023] (6) The test platform of this device is provided with multiple second threaded holes arranged in an array, so that when the test bracket is lifted to any position on the test platform by the lifting ring, it can be fixedly connected to the test platform, making the use of this test device simpler, more convenient, easier to implement, and more practical. Attached Figure Description
[0024] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention. In these drawings, similar reference numerals are used to denote similar elements.
[0025] Figure 1 This is a schematic diagram of the structure of a vibration testing device for an energy storage container battery pack according to an embodiment of the present invention.
[0026] Figure 2 This is a schematic diagram of the structure of a test bracket for a vibration testing device for an energy storage container battery pack according to an embodiment of the present invention.
[0027] Figure 3 This is a schematic diagram of the top support structure of a vibration testing device for an energy storage container battery pack according to an embodiment of the present invention.
[0028] Figure 4 This is a schematic diagram of the bottom support structure of a vibration testing device for an energy storage container battery pack according to an embodiment of the present invention.
[0029] Figure 5 This is a schematic diagram of the side support of a vibration testing device for an energy storage container battery pack according to an embodiment of the present invention.
[0030] Figure 6 This is a schematic diagram of the support bracket of a vibration testing device for an energy storage container battery pack according to an embodiment of the present invention.
[0031] Figure 7 This is a schematic diagram of the structure of a vibration testing device for an energy storage container battery pack according to an embodiment of the present invention.
[0032] In the diagram: 1. Test platform; 11. Second threaded hole; 2. Test bracket; 21. Top bracket; 211. Top frame; 212. Top crossbeam; 213. Lifting ring; 22. Bottom bracket; 221. Bottom frame; 222. Bottom crossbeam; 223. Second through hole; 23. Side bracket; 231. Side vertical beam; 232. Side crossbeam; 233. Rivet nut; 24. Support bracket; 241. First through hole; 242. Strip hole; 25. Accommodation cavity; 3. Battery pack; 31. First threaded hole. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0034] Please see Figures 1 to 7 A vibration testing device for an energy storage container battery pack according to an embodiment of the present invention includes a test platform 1, a test bracket 2 fixedly installed on the test platform 1, a receiving cavity 25 provided in the test bracket 2, a battery pack 3 disposed in the receiving cavity 25 and fixedly connected to the test bracket 2, and the test platform 1 is used to perform vibration testing on the battery pack 3 in the receiving cavity 25.
[0035] In this application, the vibration testing device includes a test platform 1 and a test bracket 2, with the test bracket 2 fixedly mounted on the test platform 1. A receiving cavity 25 is provided in the test bracket 2, and the battery pack 3 is placed in the receiving cavity 25 and fixedly connected to the test bracket 2, thereby simulating the actual state of the battery pack 3 fixed in the battery compartment of an energy storage container.
[0036] Existing energy storage containers typically use bolts to fix the battery pack 3 in the battery compartment. Therefore, in this application, the battery pack 3 can be fixedly connected to the test bracket 2 using bolts. Then, the battery pack 3 in the test bracket 2 is subjected to vibration testing through the test platform 1 to simulate the vibration generated by the battery pack 3 in a real transportation environment. This makes the vibration test of the battery pack 3 more accurate, ensuring that the bolts used to fix the battery pack 3 in the battery compartment will not fall off during the transportation of the energy storage container, thereby ensuring the performance of the energy storage container.
[0037] In this embodiment, the test bracket 2 includes a top bracket 21, a bottom bracket 22 and two side brackets 23. The two side brackets 23 are disposed between the top bracket 21 and the bottom bracket 22 to connect the top bracket 21 and the bottom bracket 22, so that the top bracket 21, the bottom bracket 22 and the two side brackets 23 enclose and form a receiving cavity 25.
[0038] By loading the battery pack 3 into the accommodating cavity 25, the actual spatial state of the battery pack 3 loaded in the battery compartment of the energy storage container is simulated, making the vibration test of the battery pack 3 more accurate. This ensures that the bolts used to fix the battery pack 3 in the battery compartment will not come loose during the transportation of the energy storage container, thereby ensuring the performance of the energy storage container.
[0039] Furthermore, in this embodiment, the test bracket 2 also includes two support brackets 24, which are respectively disposed inside the two side brackets 23 and fixedly connected to the two side brackets 23. The battery pack 3 is fixedly connected to the two support brackets 24 so that the two support brackets 24 support the battery pack 3.
[0040] When conducting vibration tests on battery pack 3, firstly, fix the two support brackets 24 to the two side brackets 23 respectively, fix the two support brackets 24 to the inside of the two side brackets 23 respectively, then place the battery pack 3 on the two support brackets 24 so that the two support brackets 24 support the battery pack 3, and then fix the battery pack 3 to the two support brackets 24 to simulate the real space state of the battery pack 3 loaded in the battery compartment of the energy storage container.
[0041] Finally, the test bracket 2 is placed on the test platform 1 and fixedly connected to the test platform 1. The test platform 1 is then used to conduct a vibration test on the battery pack 3 in the test bracket 2, simulating the vibration generated by the battery pack 3 in a real transportation environment. This makes the vibration test of the battery pack 3 more accurate, ensuring that the bolts used to fix the battery pack 3 in the battery compartment will not fall off during the transportation of the energy storage container, thereby ensuring the performance of the energy storage container.
[0042] Specifically, in this embodiment, the vibration testing device also includes a first bolt, a rivet nut 233 is provided on the inner side of the side bracket 23, and a first through hole 241 is provided on the support bracket 24. After one end of the first bolt passes through the first through hole 241 on the support bracket 24, it is screwed to the rivet nut 233 on the inner side of the side bracket 23, thereby fixing the support bracket 24 to the side bracket 23 and realizing the fixed installation of the support bracket 24 on the inner side of the side bracket 23.
[0043] Specifically, in this embodiment, the vibration testing device also includes a second bolt, a strip hole 242 on the support bracket 24, and a first threaded hole 31 on the battery pack 3. After one end of the second bolt passes through the strip hole 242 on the support bracket 24, it is screwed into the first threaded hole 31 on the battery pack 3, thereby fixing the battery pack 3 to the support bracket 24. This simulates the real spatial state of the battery pack 3 when it is loaded in the accommodating cavity 25 and placed in the battery compartment of the energy storage container.
[0044] In this application, the battery pack 3 is supported by two support brackets 24. When the two support brackets 24 are fixedly installed on the inner side of the two side brackets 23, the distance between the two support brackets 24 is fixed. Therefore, a strip hole 242 is provided on the support bracket 24 so that battery packs 3 of different widths can be placed on the two support brackets 24 and fixedly connected to the two support brackets 24. This makes the vibration testing device applicable to battery packs 3 of different sizes, thereby making the application range of the vibration testing device wider, the practicality stronger, and the testing cost lower.
[0045] In this embodiment, the top support 21 includes a top frame 211 and at least two top crossbeams 212. The top frame 211 surrounds the entire perimeter, and the at least two top crossbeams 212 are intersecting within the top frame 211. Both ends of at least the top crossbeams 212 are fixedly connected to the top frame 211, thereby ensuring the structural strength of the top support 21, that is, ensuring the structural strength of the test support 2. This enables the test platform 1 to perform vibration tests on the battery pack 3 in the test support 2, simulating the vibration generated by the battery pack 3 in a real transportation environment.
[0046] As mentioned in the previous embodiment: when conducting vibration testing of battery pack 3, firstly, two support brackets 24 are fixedly installed on the inner side of two side brackets 23 respectively, then the battery pack 3 is placed on the two support brackets 24 and fixedly connected to the two support brackets 24, and finally the test bracket 2 is placed on the test platform 1.
[0047] Specifically, in this embodiment, a lifting ring 213 is provided on the top frame 211. After the battery pack 3 is loaded into the accommodating cavity 25 of the test bracket 2, the test bracket 2 and the battery pack 3 are hoisted onto the test platform 1 as a whole by the lifting ring 213. Thus, the battery pack 3 in the accommodating cavity 25 of the test bracket 2 is subjected to vibration test by the test platform 1, making the use of this vibration test device simpler, more convenient and easier to implement.
[0048] In this embodiment, the bottom support 22 includes a bottom frame 221 and multiple bottom crossbeams 222. The bottom frame 221 surrounds the perimeter, and the multiple bottom crossbeams 222 are arranged in parallel and spaced apart in the bottom frame 221. The two ends of the multiple bottom crossbeams 222 are fixedly connected to the bottom frame 221, thereby ensuring the structural strength of the bottom support 22, that is, ensuring the structural strength of the test support 2. This enables the test platform 1 to perform vibration tests on the battery pack 3 in the test support 2, simulating the vibration generated by the battery pack 3 in a real transportation environment.
[0049] In this embodiment, the side support 23 includes multiple side vertical beams 231 and multiple side horizontal beams 232. The multiple side vertical beams 231 extend vertically, and the multiple side horizontal beams 232 extend horizontally. The top of the multiple side vertical beams 231 is connected to the top support 21, and the bottom is connected to the bottom support 22, so that the two side supports 23 connect the top support 21 and the bottom support 22, and the top support 21, the bottom support 22 and the two side supports 23 enclose and form a receiving cavity 25.
[0050] The side crossbeam 232 connects two adjacent vertical beams, thereby ensuring the structural strength of the side support 23, that is, ensuring the structural strength of the test support 2, so that the test platform 1 can simulate the vibration generated by the battery pack 3 in the test support 2 in the real transportation environment when conducting vibration tests on the battery pack 3 in the test support 2.
[0051] Specifically, in this embodiment, the vibration testing device further includes multiple third bolts, multiple second through holes 223 are provided on the bottom frame 221, and multiple second threaded holes 11 are provided on the test platform 1 in an array. After the test bracket 2 is hoisted onto the test platform 1 by the lifting ring 213, the multiple third bolts pass through the multiple second through holes 223 on the bottom frame 221 and are screwed into the corresponding second threaded holes 11 on the test platform 1, thereby achieving a fixed connection between the test bracket 2 and the test platform 1.
[0052] Then, the battery pack 3 in the test bracket 2 is subjected to vibration test through the test platform 1 to simulate the vibration generated by the battery pack 3 in the real transportation environment, so as to make the vibration test of the battery pack 3 more accurate, so as to ensure that the bolts used to fix the battery pack 3 in the battery compartment will not fall off during the transportation of the energy storage container, thereby ensuring the performance of the energy storage container.
[0053] The reason for setting multiple arrayed second threaded holes 11 on the test platform 1 is to enable the test bracket 2 to be fixedly connected to the test platform 1 when it is hoisted to any position on the test platform 1 by the lifting ring 213, thereby making the use of this test device simpler, more convenient, easier to implement, and more practical.
[0054] The above-described contents can be implemented individually or in combination in various ways, and all such variations are within the protection scope of this utility model.
[0055] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.
[0056] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A vibration testing device for an energy storage container battery pack, characterized in that: The test platform (1) includes a test bracket (2) fixedly installed on the test platform (1). The test bracket (2) has a cavity (25) inside. The battery pack (3) is located in the cavity (25) and fixedly connected to the test bracket (2). The test platform (1) is used to perform vibration testing on the battery pack (3) in the cavity (25).
2. The vibration testing device for an energy storage container battery pack as described in claim 1, characterized in that: The test bracket (2) includes a top bracket (21), a bottom bracket (22), and two side brackets (23) connecting the top bracket (21) and the bottom bracket (22). The top bracket (21), the bottom bracket (22), and the two side brackets (23) enclose the cavity (25).
3. The vibration testing device for an energy storage container battery pack as described in claim 2, characterized in that: The test bracket (2) further includes two support brackets (24) respectively disposed inside the two side brackets (23). The two support brackets (24) are fixedly connected to the two side brackets (23) respectively. The battery pack (3) is fixedly connected to the two support brackets (24) so that the two support brackets (24) support the battery pack (3).
4. The vibration testing device for an energy storage container battery pack as described in claim 3, characterized in that: The inner side of the side bracket (23) is provided with a rivet nut (233), the support bracket (24) is provided with a first through hole (241), and the vibration testing device further includes a first bolt that passes through the first through hole (241) and is screwed to the rivet nut (233).
5. The vibration testing device for an energy storage container battery pack as described in claim 3, characterized in that: The support bracket (24) is provided with a strip hole (242), the battery pack (3) is provided with a first threaded hole (31), and the vibration testing device further includes a second bolt that passes through the strip hole (242) and is screwed into the first threaded hole (31).
6. The vibration testing device for an energy storage container battery pack as described in claim 2, characterized in that: The top support (21) includes a top frame (211) that surrounds the perimeter, and at least two top beams (212) that are intersected in the top frame (211), with the two ends of the top beams (212) being fixedly connected to the top frame (211).
7. The vibration testing device for an energy storage container battery pack as described in claim 6, characterized in that: The top frame (211) is provided with a lifting ring (213), which is used for hoisting the test bracket (2).
8. The vibration testing device for an energy storage container battery pack as described in claim 2, characterized in that: The bottom support (22) includes a bottom frame (221) that surrounds the perimeter, and a plurality of bottom crossbeams (222) that are arranged in parallel at intervals in the bottom frame (221), with the two ends of the bottom crossbeams (222) being fixedly connected to the bottom frame (221).
9. The vibration testing device for an energy storage container battery pack as described in claim 2, characterized in that: The side support (23) includes a plurality of side vertical beams (231) extending in the vertical direction and a plurality of side horizontal beams (232) extending in the horizontal direction. The top of the side vertical beams (231) is connected to the top support (21) and the bottom is connected to the bottom support (22). The side horizontal beams (232) connect two adjacent side vertical beams (231).
10. The vibration testing device for an energy storage container battery pack as described in claim 8, characterized in that: The bottom frame (221) is provided with a plurality of second through holes (223), the test platform (1) is provided with a plurality of second threaded holes (11) arranged in an array, and the vibration test device further includes a plurality of third bolts that pass through a second through hole (223) at one end and are screwed to a second threaded hole (11).