A surface spraying device for casting machining

Abstract

This utility model discloses a surface spraying device for casting processing, including a base plate, a vertical plate fixedly connected to the base plate, a lifting mechanism on the vertical plate, an alternating feeding mechanism vertically fixedly connected to the lifting mechanism, and a paint mist collection mechanism opposite to the spraying device at the lower part of the device. This utility model solves the problem of maintaining a stable spraying distance and angle during manual spraying in the prior art by using a lifting mechanism and a second motor to drive the workpiece to rotate, resulting in uniform coating thickness and high spraying stability on the workpiece surface. The alternating feeding mechanism solves the problem of low efficiency in the prior art requiring machine stoppage for feeding, improving production efficiency while reducing labor intensity. The paint mist collection mechanism solves the problem of poor paint mist collection caused by the air intake being far from the workpiece in the prior art, improving paint mist collection efficiency and reducing environmental pollution.

Description

Technical Field

[0001] This utility model relates to the field of casting processing technology, specifically a surface spraying device for casting processing. Background Technology

[0002] In existing casting painting processes, cranes are commonly used to lift the workpieces, which remain stationary. Workers then need to hold spray guns and move around the workpieces while spraying.

[0003] Existing spraying methods have many drawbacks: First, because workers cannot maintain a stable spraying distance and angle while moving, the spraying stability is poor, which seriously affects the uniformity of the coating. Second, workers walk around the workpiece while spraying, resulting in low operating efficiency and extremely high labor intensity. Third, in order to avoid affecting workers' operations, the exhaust vents of the paint mist dust removal system in the spraying area can only be installed far away from the workpiece, which makes its effect of collecting and controlling the spread of paint mist poor. This not only pollutes the working environment but may also affect the health of operators. At the same time, the spread of a large amount of paint mist also leads to the waste of paint. Utility Model Content

[0004] The purpose of this invention is to provide a surface coating device for casting processing to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A surface coating device for casting processing includes a base plate, a vertical plate fixedly connected to the base plate, a lifting mechanism on the vertical plate, an alternating feeding mechanism fixedly connected to the lifting mechanism, and a paint mist collection mechanism opposite to the coating device at the bottom of the device.

[0007] As a further embodiment of this utility model: the lifting mechanism includes a lead screw, a first motor, a guide rod, a screw sleeve, a sliding sleeve, and a moving plate. A first mounting groove is provided on the upright plate, and a lead screw is rotatably connected in the first mounting groove. One end of the lead screw is fixedly connected to the output end of the first motor, and the first motor is fixedly connected to the upright plate. Two second mounting grooves are provided on opposite sides of the first mounting groove, and a guide rod is fixedly connected in the second mounting groove. A sliding sleeve is slidably connected to the guide rod, and a screw sleeve is threadedly connected to the lead screw. Both the screw sleeve and the sliding sleeve are fixedly connected to the moving plate.

[0008] As a further embodiment of this utility model: the alternating feeding mechanism includes a connecting plate, a mounting plate, an electric push rod, a moving block, a toothed plate, a gear, a first rotating shaft, a rotating plate, a second motor, a second rotating shaft, and a hanging plate. The connecting plate is vertically fixedly connected to the moving plate. The front end of the connecting plate is fixedly connected to the mounting plate. The electric push rod is fixedly connected to the mounting plate. The output end of the electric push rod is fixedly connected to the moving block. The moving block is slidably connected to the mounting plate. A toothed plate is fixedly connected to one side of the moving block. A gear is meshed with one side of the toothed plate. The first rotating shaft is fixedly connected inside the gear. The first rotating shaft is rotatably connected to the mounting plate through a bearing. The lower end of the first rotating shaft passes through the mounting plate and is fixedly connected to the rotating plate. The rotating plate is symmetrically provided with a second motor, a second rotating shaft, and a hanging plate on both sides. The second motor is fixedly connected to the top surface of the rotating plate. The output end of the second motor is fixedly connected to the second rotating shaft. The lower end of the second rotating shaft is fixedly connected to the hanging plate, and a hanging groove is provided on the hanging plate.

[0009] As a further embodiment of this utility model: a hanger is installed on the workpiece, and the hanger can be snapped into the hanging groove.

[0010] As a further embodiment of this utility model: the paint mist collection mechanism includes a collection hood, a paint mist treatment component and a negative pressure fan. The collection hood is connected to the paint mist treatment component through a pipe, and the paint mist treatment component is connected to the negative pressure fan through a pipe. The paint mist treatment component includes a treatment box, a filter layer, an adsorption layer and a purification layer. The filter layer, adsorption layer and purification layer are detachably connected inside the treatment box.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: A surface spraying equipment for casting processing solves the problem of maintaining a stable spraying distance and angle during manual spraying by using a lifting mechanism and a second motor to drive the workpiece to rotate, thus ensuring uniform spraying thickness and high spraying stability on the workpiece surface; the alternating feeding mechanism solves the problem of low efficiency caused by the need to stop the machine for feeding in the prior art, improving production efficiency while reducing labor intensity; and the paint mist collection mechanism solves the problem of poor paint mist collection effect caused by the air inlet being far from the workpiece in the prior art, improving paint mist collection efficiency and reducing environmental pollution. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of a surface coating equipment for casting processing.

[0013] Figure 2 This is a schematic diagram of the lifting mechanism and the paint mist collection mechanism in a surface spraying equipment for casting processing.

[0014] Figure 3 This is an enlarged view of point A in a surface coating device for casting processing.

[0015] Figure 4This is an enlarged view of part B in a surface coating device for casting processing.

[0016] Figure 5 This is a cross-sectional view of a paint mist treatment component in a surface spraying equipment for casting processing.

[0017] In the diagram: Base plate 1, Vertical plate 2, First mounting slot 21, Second mounting slot 22, Lifting mechanism 3, Lead screw 31, First motor 32, Guide rod 33, Screw sleeve 34, Sliding sleeve 35, Moving plate 36, Alternating feeding mechanism 4, Connecting plate 41, Mounting plate 42, Electric push rod 43, Moving block 44, Tooth plate 45, Gear 46, First rotating shaft 47, Rotating plate 48, Second motor 49, Second rotating shaft 410, Hanging plate 411, Hanging groove 412, Paint mist collection mechanism 5, Collection cover 51, Paint mist treatment component 52, Treatment box 521, Filter layer 522, Adsorption layer 523, Purification layer 524, Negative pressure fan 53. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-5 In this embodiment of the utility model, a surface spraying device for casting processing includes a base plate 1, a vertical plate 2 fixedly connected to the base plate 1, a lifting mechanism 3 provided on the vertical plate 2, an alternating feeding mechanism 4 fixedly connected to the lifting mechanism 3, and a paint mist collection mechanism 5 provided at the lower part of the device opposite to the spraying device.

[0020] The lifting mechanism 3 includes a lead screw 31, a first motor 32, a guide rod 33, a screw sleeve 34, a sliding sleeve 35, and a moving plate 36. A first mounting groove 21 is provided on the upright plate 2. The lead screw 31 is rotatably connected in the first mounting groove 21. One end of the lead screw 31 is fixedly connected to the output end of the first motor 32. The first motor 32 is fixedly connected to the upright plate 2. Two second mounting grooves 22 are provided on opposite sides of the first mounting groove 21. The guide rod 33 is fixedly connected in the second mounting groove 22. The sliding sleeve 35 is slidably connected to the guide rod 33. The screw sleeve 34 is threadedly connected to the lead screw 31. Both the screw sleeve 34 and the sliding sleeve 35 are fixedly connected to the moving plate 36.

[0021] The alternating feeding mechanism 4 includes a connecting plate 41, a mounting plate 42, an electric push rod 43, a moving block 44, a toothed plate 45, a gear 46, a first rotating shaft 47, a rotating plate 48, a second motor 49, a second rotating shaft 410, and a hanging plate 411. The connecting plate 41 is vertically fixedly connected to the moving plate 36. The front end of the connecting plate 41 is fixedly connected to the mounting plate 42. The electric push rod 43 is fixedly connected to the mounting plate 42. The output end of the electric push rod 43 is fixedly connected to the moving block 44. The moving block 44 is slidably connected to the mounting plate 42. A toothed plate 45 is fixedly connected to one side of the moving block 44. A gear 46 is meshed with one side of 45. A first rotating shaft 47 is fixedly connected inside the gear 46. The first rotating shaft 47 is rotatably connected to the mounting plate 42 through a bearing. The lower end of the first rotating shaft 47 passes through the mounting plate 42 and is fixedly connected to a rotating plate 48. A second motor 49, a second rotating shaft 410, and a hanging plate 411 are symmetrically arranged on both sides of the rotating plate 48. The second motor 49 is fixedly connected to the top surface of the rotating plate 48. The output end of the second motor 49 is fixedly connected to the second rotating shaft 410. The lower end of the second rotating shaft 410 is fixedly connected to the hanging plate 411. A hanging groove 412 is provided on the hanging plate 411.

[0022] During operation, a hanger 61 is installed on the workpiece 6. The workpiece 6 can be suspended in the hanging groove 412 on the hanging plate 411 by the hanger 61. The hanger 61 is engaged in the hanging groove 412, and then the height can be adjusted and sprayed.

[0023] The paint mist collection mechanism 5 includes a collection hood 51, a paint mist treatment component 52, and a negative pressure fan 53. The collection hood 51 is connected to the paint mist treatment component 52 through a pipe, and the paint mist treatment component 52 is connected to the negative pressure fan 53 through a pipe. The paint mist treatment component 52 includes a treatment box 521, a filter layer 522, an adsorption layer 523, and a purification layer 524. The filter layer 522, the adsorption layer 523, and the purification layer 524 are detachably connected inside the treatment box 521.

[0024] The working principle of this utility model is as follows: First, the workpiece 6 is assembled with the hanger 61, and then the hanger 61 is inserted into the hanging groove 412 of the hanging plate 411. The hanging groove 412 limits the hanger 61, so that the workpiece 6 is stably suspended. The two hanging plates 411 can simultaneously hang the workpieces to be sprayed. Then, the spraying height can be adjusted by the lifting mechanism 3. The first motor 32 is started, and the first motor 32 drives the lead screw 31 to rotate. The lead screw 31 drives the moving plate 36 to rise and fall smoothly. Then, through the connecting plate 41, the mounting plate 42, etc., the hanging plate 411 and the workpiece 6 are adjusted to a height position suitable for the spraying equipment. Then, the spraying operation is carried out. During the spraying process, the second motor 49 is started. The second motor 49 drives the second rotating shaft 410 to rotate, which drives the hanging plate 411 and the hung workpiece 6 to rotate at a uniform speed, so that the surface of the workpiece 6 is evenly exposed to the spraying equipment, ensuring the spraying coverage. The coating process is comprehensive and uniform in thickness. During the spraying process, the negative pressure fan 53 operates continuously, generating negative pressure to draw the paint mist generated during spraying into the collection hood 51. The mist is then transported through a pipeline to the paint mist treatment component 52. The paint mist first passes through the filter layer 522 to intercept large paint particles, then through the adsorption layer 523 to adsorb volatile organic compounds, and finally through the purification layer 524 for deep purification before being discharged after meeting the standards. After the workpiece is sprayed, the workpiece to be sprayed is transported to the spraying station by the alternating feeding mechanism 4, and the sprayed workpiece is transported to the loading and unloading station. The electric push rod 43 is activated, which pushes the moving block 44 to slide along the mounting plate 42. The toothed plate 45 moves with the moving block 44 and meshes with the gear 46, driving the first rotating shaft 47 to rotate, causing the rotating plate 48 to rotate 180°, completing the alternation of the two hanging plates 411, allowing the workpiece to be sprayed to move to the spraying station and continue the spraying operation. This process is repeated.

[0025] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A surface spraying apparatus for casting processing, comprising a base plate (1), characterized in that, A vertical plate (2) is fixedly connected to the base plate (1), and a lifting mechanism (3) is provided on the vertical plate (2). An alternating feeding mechanism (4) is fixedly connected to the lifting mechanism (3), and a paint mist collection mechanism (5) is provided at the bottom of the equipment opposite to the spraying equipment.

2. The surface spraying apparatus for casting machining according to claim 1, characterized by The lifting mechanism (3) includes a lead screw (31), a first motor (32), a guide rod (33), a screw sleeve (34), a sliding sleeve (35), and a moving plate (36). A first mounting groove (21) is provided on the upright plate (2). The lead screw (31) is rotatably connected in the first mounting groove (21). One end of the lead screw (31) is fixedly connected to the output end of the first motor (32). The first motor (32) is fixedly connected to the upright plate (2). Two second mounting grooves (22) are provided on opposite sides of the first mounting groove (21). The guide rod (33) is fixedly connected in the second mounting groove (22). The sliding sleeve (35) is slidably connected on the guide rod (33). The screw sleeve (34) is threadedly connected on the lead screw (31). The screw sleeve (34) and the sliding sleeve (35) are both fixedly connected to the moving plate (36).

3. A surface spraying apparatus for casting machining according to claim 2, characterized in that, The alternating feeding mechanism (4) includes a connecting plate (41), a mounting plate (42), an electric push rod (43), a moving block (44), a toothed plate (45), a gear (46), a first rotating shaft (47), a rotating plate (48), a second motor (49), a second rotating shaft (410), and a hanging plate (411). The connecting plate (41) is vertically fixedly connected to the moving plate (36). The front end of the connecting plate (41) is fixedly connected to the mounting plate (42). The electric push rod (43) is fixedly connected to the mounting plate (42). The output end of the electric push rod (43) is fixedly connected to the moving block (44). The moving block (44) is slidably connected to the mounting plate (42). A toothed plate (45) is fixedly connected to one side of the moving block (44). A gear (46) is meshed with one side of the toothed plate (45). A first rotating shaft (47) is fixedly connected inside the gear (46). The first rotating shaft (47) is rotatably connected to the mounting plate (42) through a bearing. The lower end of the first rotating shaft (47) passes through the mounting plate (42) and is fixedly connected to a rotating plate (48). A second motor (49), a second rotating shaft (410), and a hanging plate (411) are symmetrically arranged on both sides of the rotating plate (48). The second motor (49) is fixedly connected to the top surface of the rotating plate (48). The output end of the second motor (49) is fixedly connected to the second rotating shaft (410). The lower end of the second rotating shaft (410) is fixedly connected to the hanging plate (411). A hanging groove (412) is opened on the hanging plate (411).

4. A surface spraying apparatus for casting machining according to claim 3, wherein A hanger (61) is installed on the workpiece (6), and the hanger (61) can be snapped into the hanging groove (412).

5. The surface spraying apparatus for casting machining according to claim 1, characterized by The paint mist collection mechanism (5) includes a collection hood (51), a paint mist treatment component (52), and a negative pressure fan (53). The collection hood (51) is connected to the paint mist treatment component (52) through a pipe. The paint mist treatment component (52) is connected to the negative pressure fan (53) through a pipe. The paint mist treatment component (52) includes a treatment box (521), a filter layer (522), an adsorption layer (523), and a purification layer (524). The filter layer (522), the adsorption layer (523), and the purification layer (524) are detachably connected inside the treatment box (521).

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