An automated concrete vibrating table

Abstract

The utility model belongs to concrete production equipment technical field provides a kind of automatic concrete vibrating table, including vibrating table frame body, vibrating table structure unit, test mould fixed structure unit, platform cleaning scraping structure unit and waste classification processing unit. The automatic concrete vibrating table of the application, it has the function of vibrating, realizes the vibration and shakes solid to concrete forming test mould, cooperates test mould fixed structure unit and fixes concrete forming test mould, avoids the phenomenon that test mould slides and slurry splashes in the process of vibrating, simultaneously still has the function of cleaning and scraping, and can collect the concrete waste generated by vibration to waste classification processing unit, can automatically wash effectively maintain the clean of platform, and can realize the effective classification of waste.

Description

Technical Field

[0001] This utility model belongs to the technical field of concrete production equipment, specifically relating to an automated concrete vibration table. Background Technology

[0002] Currently, concrete vibration tables are mainly used in laboratories and on-site construction for specimen molding and compaction molding of precast components, such as various slabs, columns, beams, and other concrete structures. Existing concrete vibration tables mainly consist of a base, a vibration table mounted on the base, a rectangular platform on the vibration table, and a vibration motor mounted below the platform. The entire platform is fixed by support springs around its perimeter. During the concrete specimen molding process, the vibration motor is started, and the vibration table begins to vibrate. Consequently, the concrete mold on the vibration table vibrates accordingly, achieving vibration molding of the concrete specimen. However, existing vibration tables lack fixed devices and measures on the vibration platform, which can easily lead to problems such as mold slippage, uneven vibration of the specimen with excessive slurry splashing, uneven slurry distribution, and asynchronous vibration between the mold and the vibration table during concrete molding. These issues require constant manual monitoring of the vibration direction. Utility Model Content

[0003] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide an automated concrete vibration table.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] An automated concrete vibrating table includes: a vibrating table frame, a vibrating table structural unit, a test mold fixing structural unit, a platform cleaning and leveling structural unit, and a waste sorting and processing unit.

[0006] The vibration table structural unit includes a vibration support, a vibration drive device, and a vibration buffer device. The vibration drive device and the vibration buffer device are located on the vibration table frame. The vibration support is connected to the buffer end of the vibration buffer device, and the drive end of the vibration drive device is positioned towards the vibration support.

[0007] The mold fixing structure unit is located on the vibration support;

[0008] The platform cleaning and leveling structure unit includes a platform cleaning component and a platform leveling component. The platform cleaning component includes a horizontal cleaning drive device, a vertical cleaning drive device, and a cleaning device. The horizontal cleaning drive device is located on the vibration table frame. The drive end of the horizontal cleaning drive device is connected to the vertical cleaning drive device and can drive the vertical cleaning drive device to move relative to each other above the mold fixing structure unit. The platform leveling component and the cleaning device are connected to the drive end of the vertical cleaning drive device.

[0009] The waste sorting and processing unit is located on the vibrating table frame, and the vibrating table has an outlet. The waste sorting and processing unit is positioned corresponding to the outlet of the vibrating table.

[0010] Preferably, the vibration driving device is an electromagnetic vibration motor, and the vibration buffer device includes a vibration buffer seat and a buffer spring. The buffer spring is the buffer end and is disposed on the vibration buffer seat. The vibration buffer seat is disposed on the vibration table frame and corresponds to the four corners of the bottom of the vibration support.

[0011] Preferably, the mold fixing structure unit includes a mold component for placing concrete and a fixing component for fixing the mold component;

[0012] The fixing component includes a fixing buckle and a fixing bolt. The fixing buckle is hinged to the vibration support, and the fixing bolt passes through the fixing buckle. One end of the fixing bolt is threaded into the mold component.

[0013] Preferably, the fixing components are disposed opposite to each other at both ends of the mold component, and the number of fixing components at one end of the mold component is two or more.

[0014] Preferably, the cleaning lateral drive device includes a cleaning lateral drive motor, a cleaning lateral guide rail, a cleaning lateral rotating shaft, and a cleaning bracket. The cleaning lateral rotating shaft is rotatably engaged with the cleaning lateral guide rail. The drive end of the cleaning lateral drive motor is connected to the cleaning lateral rotating shaft. The cleaning bracket is sleeved on the cleaning lateral rotating shaft and threadedly engaged with it. The cleaning bracket is slidably engaged with the cleaning lateral guide rail. The cleaning bracket is the drive end of the cleaning lateral drive device.

[0015] Preferably, the cleaning vertical drive device includes a telescopic cylinder and a cleaning vertical support, wherein the telescopic rod of the telescopic cylinder is connected to the cleaning vertical support, and the cleaning vertical support is the drive end of the cleaning vertical drive device.

[0016] The cleaning device is a water spraying device, which is equipped with a cleaning nozzle. The cleaning device is located on the side of the cleaning vertical support, and the platform scraper is a silicone scraper located at the bottom of the cleaning vertical support.

[0017] Preferably, the waste sorting and processing unit includes a waste sorting and processing box, the waste sorting and processing box is provided with a slurry separation plate and a sorting box, the slurry separation plate is located on the top of the sorting box, the sorting box is provided with a mixed liquid collection bin and a fine aggregate collection bin, and a coarse aggregate collection bin is formed between the outer wall of the sorting box and the inner wall of the waste sorting and processing box.

[0018] Preferably, the slurry separation plate has a Λ-shaped structure and is provided with a plurality of separation holes. The waste sorting and processing box has a processing box opening, which corresponds to the position of the outlet of the vibrating support table.

[0019] Preferably, it also includes a lifting cylinder, an air tank, a compressor, and an air supply pipe. The lifting cylinder is mounted on the vibration table frame, and the telescopic rod of the lifting cylinder is oriented towards the vibration table. The compressor is connected to the air tank, and the air tank is connected to the lifting cylinder and the cleaning vertical drive device through the air supply pipe.

[0020] Preferably, it also includes a controller, which is electrically connected to the compressor, the vibration drive device, and the cleaning lateral drive device, respectively.

[0021] Compared with the prior art, the beneficial effects of this utility model include:

[0022] The automated concrete vibration table of this application has a vibration function to vibrate and compact concrete forming molds. It works in conjunction with a mold fixing structure unit to fix the concrete forming molds, preventing mold slippage and slurry splashing during vibration. It also has cleaning and leveling functions, and can collect the concrete waste generated by vibration to a waste sorting and treatment unit. It can automatically clean and effectively maintain the cleanliness of the platform, and can effectively classify waste. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the structure of this utility model.

[0025] Figure 2 This is a schematic diagram of the cleaning lateral drive device of this utility model.

[0026] Figure 3This is a schematic diagram of the structure of the fixing buckle and mold parts of this utility model at the vibration support.

[0027] Figure 4 This is a schematic diagram of the waste sorting and processing unit of this utility model.

[0028] in:

[0029] 1-Vibration table frame, 2-Vibration buffer device, 3-Vibration support, 4-Electromagnetic vibration motor, 5-Fixing buckle, 6-Mold component, 7-Cleaning transverse guide rail component, 8-Cleaning transverse drive motor, 9-Cleaning support component, 10-Telescopic cylinder component, 11-Cleaning transverse rotating shaft, 12-Cleaning vertical support, 13-Silicone scraper, 14-Cleaning nozzle, 15-Water spray device, 16-Air tank, 17-Compressor, 18-Air supply pipe component, 19-Lifting cylinder component, 20-Waste sorting and processing box, 21-Slurry separation plate, 22-Coarse aggregate collection bin, 23-Mixed liquid collection bin, 24-Fine aggregate collection bin, 25-Controller. Detailed Implementation

[0030] To better understand the above-mentioned objectives, features, and advantages of this utility model, it will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. Many specific details are set forth in the following description to provide a thorough understanding of this utility model; the described embodiments are merely some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0032] Example:

[0033] like Figure 1-4 As shown, this embodiment provides an automated concrete vibration table, including: a vibration table frame 1, a vibration table structural unit, a mold fixing structural unit, a platform cleaning and leveling structural unit, and a waste sorting and processing unit;

[0034] The vibration table structural unit includes a vibration support 3, a vibration drive device and a vibration buffer device 2. The vibration drive device and the vibration buffer device 2 are located on the vibration table frame 1. The vibration support 3 is connected to the buffer end of the vibration buffer device 2, and the drive end of the vibration drive device is set towards the vibration support 3.

[0035] The test mold fixing structure unit is located on the vibration support 3;

[0036] The platform cleaning and leveling structure unit includes a platform cleaning component and a platform leveling component. The platform cleaning component includes a horizontal cleaning drive device, a vertical cleaning drive device, and a cleaning device. The horizontal cleaning drive device is located on the vibration table frame 1. The drive end of the horizontal cleaning drive device is connected to the vertical cleaning drive device and can drive the vertical cleaning drive device to move relative to each other above the mold fixing structure unit. The platform leveling component and the cleaning device are connected to the drive end of the vertical cleaning drive device.

[0037] The waste sorting and processing unit is located on the vibrating table frame 1, and the vibrating table 3 has an outlet. The waste sorting and processing unit is located in a position corresponding to the outlet of the vibrating table 3.

[0038] The automated concrete vibrating table of this embodiment has a vibration function to vibrate and compact the concrete forming mold. It works with the mold fixing structure unit to fix the concrete forming mold, avoiding the phenomenon of mold slippage and slurry splashing during vibration. It also has cleaning and leveling functions, and can collect the concrete waste generated by vibration to the waste classification and treatment unit. It can automatically clean and effectively maintain the cleanliness of the platform, and can achieve effective classification of waste.

[0039] In this embodiment, the vibration driving device is an electromagnetic vibration motor 4, and the vibration buffer device 2 includes a vibration buffer seat and a buffer spring. The buffer spring is a buffer end and is located on the vibration buffer seat. The vibration buffer seat is located on the vibration table frame 1 and corresponds to the four corners of the bottom of the vibration support 3.

[0040] An electromagnetic vibration motor 4 is adopted, which utilizes the vibration principle of electromagnetic vibration to solve the problem of vibration mode compensation and improve vibration efficiency. At the same time, the vibration buffer device 2 can play a role in suspension and support, preventing the vibration support 3 from colliding with the vibration table frame 1 during vibration, thus improving the overall service life.

[0041] The mold fixing structure unit of this embodiment includes a mold part 6 for placing concrete and a fixing component for fixing the mold part 6.

[0042] The fixing component includes a fixing buckle 5 and a fixing bolt. The fixing buckle 5 is hinged to the vibration support 3, and the fixing bolt is inserted through the fixing buckle 5. One end of the fixing bolt is threaded into the mold part 6.

[0043] Specifically, the fixing components are disposed at opposite ends of the mold component 6, and the number of fixing components at one end of the mold component 6 is more than two; in this embodiment, there are three.

[0044] In practical use, the mold part 6 can be unlocked or fixed by removing or tightening the fixing bolts, and then the mold part 6 can be removed by rotating the fixing buckle 5.

[0045] The specific structure of the platform cleaning and leveling structure unit in this embodiment is as follows:

[0046] The cleaning lateral drive device includes a cleaning lateral drive motor 8, a cleaning lateral guide rail 7, a cleaning lateral rotating shaft 11, and a cleaning bracket 9. The cleaning lateral rotating shaft 11 is rotatably engaged with the cleaning lateral guide rail 7. The drive end of the cleaning lateral drive motor 8 is connected to the cleaning lateral rotating shaft 11. The cleaning bracket 9 is sleeved on the cleaning lateral rotating shaft 11 and is threadedly engaged with the cleaning lateral rotating shaft 11. The cleaning bracket 9 is slidably engaged with the cleaning lateral guide rail 7. The cleaning bracket 9 is the drive end of the cleaning lateral drive device.

[0047] Specifically, the vertical cleaning drive device includes a telescopic cylinder 10 and a vertical cleaning support 12. The telescopic rod of the telescopic cylinder 10 is connected to the vertical cleaning support 12, and the vertical cleaning support 12 is the drive end of the vertical cleaning drive device.

[0048] The cleaning device is a water spray device 15, which is equipped with a cleaning nozzle 14. The cleaning device is located on the side of the cleaning vertical support 12. The platform scraper is a silicone scraper 13 and is located at the bottom of the cleaning vertical support 12.

[0049] After the vibration test is completed, the vertical support 12 is moved down by the telescopic cylinder 10, and the platform scraper is moved down to contact the upper surface of the mold 6. The horizontal drive motor 8 is started, and the cleaning support 9 moves on the horizontal guide rail 7, so that the platform scraper can scrape the concrete surface of the mold 6. This can realize automated scraping and improve work efficiency.

[0050] Then, by removing the fixing bolts and rotating the fixing buckle 5, the mold part 6 is removed. Then, the vertical cleaning support 12 is moved down by the telescopic cylinder 10, the water spraying device 15 is started, and the horizontal cleaning drive motor 8 is started to move the cleaning support 9 on the horizontal cleaning guide rail 7, so that the cleaning nozzle 14 moves relative to the vibrating support 3 and performs cleaning, so as to achieve the effect of automatic cleaning and rapid cleaning.

[0051] The specific structure of the waste sorting and processing unit in this embodiment is as follows:

[0052] The waste sorting and processing box 20 includes a slurry separation plate 21 and a sorting box inside the waste sorting and processing box 20. The slurry separation plate 21 is located on the top of the sorting box. The sorting box contains a mixed liquid collection chamber 23 and a fine aggregate collection chamber 24. A coarse aggregate collection chamber 22 is formed between the outer wall of the sorting box and the inner wall of the waste sorting and processing box 20.

[0053] Specifically, the slurry separation plate 21 has a Λ-shaped structure and several separation holes. The waste sorting and processing box 20 has a processing box opening, which corresponds to the position of the outlet of the vibrating support table 3.

[0054] When the waste is scraped to the waste sorting and treatment box 20, according to the above structure, when the waste passes through the slurry separation plate 21, the fine aggregate is collected into the fine aggregate collection bin 24, the coarse aggregate is collected into the coarse aggregate collection bin 22, and the waste slurry is collected into the mixed liquid collection bin 23. The waste is sorted and treated, which can realize the sorting and treatment of concrete vibration table waste, and facilitates the sorting and treatment of aggregates of different sizes.

[0055] This embodiment also includes a lifting cylinder 19, an air tank 16, a compressor 17, and an air supply pipe 18. The lifting cylinder 19 is mounted on the vibration table frame 1, and the telescopic rod of the lifting cylinder 19 is positioned towards the vibration support 3. The compressor 17 is connected to the air tank 16, and the air tank 16 is connected to the lifting cylinder 19 and the cleaning vertical drive device through the air supply pipe 18.

[0056] It also includes a controller 25, which is electrically connected to the compressor 17, the vibration drive device, and the cleaning lateral drive device.

[0057] The telescopic rod of the lifting cylinder 19 can move the vibrating support 3 relative to the vibrating table frame 1, allowing the vibrating support 3 to move closer to the platform cleaning and leveling structural unit, thus completing the leveling and cleaning process more smoothly. It can also make the vibrating support 3 tilt relative to the vibrating table frame 1, for example, by lifting the vibrating support 3 and tilting it 30° to drain the stagnant water and facilitate the collection of waste.

[0058] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Therefore, any modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. An automated concrete vibrating table, characterized by, include: Vibration table frame, vibration table structural unit, mold fixing structural unit, platform cleaning and leveling structural unit, and waste sorting and processing unit; The vibration table structural unit includes a vibration support, a vibration drive device, and a vibration buffer device. The vibration drive device and the vibration buffer device are located on the vibration table frame. The vibration support is connected to the buffer end of the vibration buffer device, and the drive end of the vibration drive device is positioned towards the vibration support. The mold fixing structure unit is located on the vibration support; The platform cleaning and leveling structure unit includes a platform cleaning component and a platform leveling component. The platform cleaning component includes a horizontal cleaning drive device, a vertical cleaning drive device, and a cleaning device. The horizontal cleaning drive device is located on the vibration table frame. The drive end of the horizontal cleaning drive device is connected to the vertical cleaning drive device and can drive the vertical cleaning drive device to move relative to each other above the mold fixing structure unit. The platform leveling component and the cleaning device are connected to the drive end of the vertical cleaning drive device. The waste sorting and processing unit is located on the vibrating table frame, and the vibrating table has an outlet. The waste sorting and processing unit is positioned corresponding to the outlet of the vibrating table.

2. The automated concrete vibration table of claim 1, wherein, The vibration driving device is an electromagnetic vibration motor, and the vibration buffer device includes a vibration buffer seat and a buffer spring. The buffer spring is the buffer end and is located on the vibration buffer seat. The vibration buffer seat is located on the vibration table frame and corresponds to the four corners of the bottom of the vibration support.

3. The automated concrete vibration table of claim 1, wherein, The mold fixing structure unit includes a mold component for placing concrete and a fixing component for fixing the mold component. The fixing component includes a fixing buckle and a fixing bolt. The fixing buckle is hinged to the vibration support, and the fixing bolt passes through the fixing buckle. One end of the fixing bolt is threaded into the mold component.

4. The automated concrete vibration table of claim 3, wherein, The fixing components are disposed opposite each other at both ends of the mold component, and there are two or more fixing components at one end of the mold component.

5. The automated concrete vibration table of claim 1, wherein, The cleaning lateral drive device includes a cleaning lateral drive motor, a cleaning lateral guide rail, a cleaning lateral rotating shaft, and a cleaning bracket. The cleaning lateral rotating shaft is rotatably engaged with the cleaning lateral guide rail. The drive end of the cleaning lateral drive motor is connected to the cleaning lateral rotating shaft. The cleaning bracket is sleeved on the cleaning lateral rotating shaft and threadedly engaged with it. The cleaning bracket is slidably engaged with the cleaning lateral guide rail. The cleaning bracket is the drive end of the cleaning lateral drive device.

6. The automated concrete vibrating table according to claim 5, characterized in that, The vertical cleaning drive device includes a telescopic cylinder and a vertical cleaning bracket. The telescopic rod of the telescopic cylinder is connected to the vertical cleaning bracket, and the vertical cleaning bracket is the drive end of the vertical cleaning drive device. The cleaning device is a water spraying device, which is equipped with a cleaning nozzle. The cleaning device is located on the side of the cleaning vertical support, and the platform scraper is a silicone scraper located at the bottom of the cleaning vertical support.

7. The automated concrete vibrating table according to claim 1, characterized in that, The waste sorting and processing unit includes a waste sorting and processing box. The waste sorting and processing box is equipped with a slurry separation plate and a sorting box. The slurry separation plate is located on the top of the sorting box. The sorting box is equipped with a mixed liquid collection bin and a fine aggregate collection bin. A coarse aggregate collection bin is formed between the outer wall of the sorting box and the inner wall of the waste sorting and processing box.

8. The automated concrete vibrating table according to claim 7, characterized in that, The slurry separation plate has a Λ-shaped structure and is provided with several separation holes. The waste sorting and processing box has a processing box opening, which corresponds to the position of the outlet of the vibrating support table.

9. The automated concrete vibrating table according to claim 1, characterized in that, It also includes a lifting cylinder, an air tank, a compressor, and an air supply pipe. The lifting cylinder is mounted on the vibration table frame, and the telescopic rod of the lifting cylinder is positioned towards the vibration table. The compressor is connected to the air tank, and the air tank is connected to the lifting cylinder and the cleaning vertical drive device through the air supply pipe.

10. The automated concrete vibrating table according to claim 9, characterized in that, It also includes a controller, which is electrically connected to the compressor, the vibration drive device, and the cleaning lateral drive device, respectively.

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